Heat & Glo BAYFYRE-TRS Install Manual

Category
Fireplaces
Type
Install Manual
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
-What to do if you smell gas
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Heat-N-Glo Fireplace
Model:
BAYFYRE-TRS Installers Guide
WARNING: IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION, SER-
VICE OR MAINTENANCE CAN CAUSE
INJURY OR PROPERTY DAMAGE.
REFER TO THIS MANUAL. FOR ASSIS-
TANCE OR ADDITIONAL INFORMA-
TION CONSULT A QUALIFIED IN-
STALLER, SERVICE AGENCY, OR THE
GAS SUPPLIER.
476-981-A 11/98
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE
MUST BE LEFT WITH
THE APPLIANCE FOR FUTURE REFERENCE.
1. This appliance may be installed in an
aftermarket, permanently located,
manufactured (mobile) home, where
not prohibited by local codes.
2.This appliance is only for use with the
type of gas indicated on the rating
plate. This appliance is not convertible
for use with other gases, unless a
certified kit is used.
Please contact your Heat-N-Glo dealer for any
questions or concerns. For the number of your
nearest Heat-N-Glo dealer, please call 612-890-8367.
Printed in U.S.A. Copyright 1998,
Heat-N-Glo, a division of Hearth Technologies Inc.
6665 West Highway 13, Savage, MN 55378
WARNING: IF THE
INFORMATION IN THESE
INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE
OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)
543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Underwriters
Laboratories Listed
SAFETY AND WARNING INFORMATION
READ
and
UNDERSTAND
all instructions carefully before starting the installation.
FAILURE TO FOLLOW
these installation instructions may result in a possible fire hazard
and will void the warranty.
Prior to the first firing of the fireplace,
READ
the Using Your Fireplace section of the
Owners Guide
.
DO NOT USE
this appliance if any part has been under water. Immediately
CALL
a
qualified service technician to inspect the unit and to replace any part of the control
system and any gas control which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be
PERFORMED
by a qualified service person. The
appliance and venting system should be
INSPECTED
before initial use and at least
annually by a professional service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. It is
IMPERATIVE
that the unit’s
control compartment, burners, and circulating air passageways
BE KEPT CLEAN
to
provide for adequate combustion and ventilation air.
Always
KEEP
the appliance clear and free from combustible materials, gasoline, and
other flammable vapors and liquids.
NEVER OBSTRUCT
the flow of combustion and ventilation air. Keep the front of the
appliance
CLEAR
of all obstacles and materials for sevicing and proper operations.
Due to the high temperature, the appliance should be
LOCATED
out of traffic areas and
away from furniture and draperies. Clothing or flammable material
SHOULD NOT BE
PLACED
on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature
and should STAY AWAY to avoid burns or clothing ignition. Young children should be
CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units
MUST
use one of the vent systems described in the Installing the Fireplace
section of the
Installers Guide
.
NO OTHER
vent systems or components
MAY BE USED
.
This gas fireplace and vent assembly
MUST
be vented directly to the outside and
MUST
NEVER
be attached to a chimney serving a separate solid fuel burning appliance. Each
gas appliance
MUST USE
a separate vent system. Common vent systems are
PROHIBITED
.
INSPECT
the external vent cap on a regular basis to make sure that no debris is
interfering with the air flow.
The glass door assembly
MUST
be in place and sealed, and the trim door assembly
MUST
be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE
this appliance with the glass door removed, cracked, or broken.
Replacement of the glass door should be performed by a licensed or qualified service
person.
DO NOT
strike or slam the glass door.
The glass door assembly
SHALL ONLY
be replaced as a complete unit, as supplied by
the gas fireplace manufacturer.
NO SUBSTITUTE
material may be used.
DO NOT USE
abrasive cleaners on the glass door assembly.
DO NOT ATTEMPT
to
clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified
service technician perform an appliance check-up at the beginning of each heating
season.
Any safety screen or guard removed for servicing must be replaced before operating
this appliance.
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Safety and Warning Information ................... i
Section 1: Approvals and Codes .................1
Approval Listings and Codes ............................. 1
Appliance Certification ................................... 1
Installation Codes........................................... 1
High Altitude Installations ............................... 1
Section 2: Getting Started.............................2
Introducing the Heat-N-Glo Gas Fireplaces ...... 2
Pre-installation Preparation ................................ 2
Section 3: Installing the Fireplace................4
Step 1 Locating the Fireplace .......................... 4
Step 2 Framing the Fireplace........................... 5
Step 3 Installing the Vent System .................... 6
A. Vent System Approvals............................. 6
B. Installing Vent Components ..................... 17
C. Vent Termination ...................................... 23
Step 4 Positioning, Leveling, and
Securing the Fireplace ....................... 28
Step 5 The Gas Control Systems ................. 28
Step 6 The Gas Supply Line.......................... 29
Step 7 Gas Pressure Requirements ............. 30
Step 8 Wiring the Fireplace ........................... 31
Step 9 Finishing ............................................. 33
Step 10 Installing Trim, Logs, and
Ember Material ................................... 34
Installing the Trim .......................................... 34
Positioning the Logs ..................................... 35
Placing the Ember Material .......................... 35
Step 11 Before Lighting the Fireplace............. 37
Step 12 Lighting the Fireplace ........................ 37
After the Installation.......................................... 37
Section 4: Maintenance and Servicing ......38
Section 5: Replacement Parts
and Accessories .......................40
Replacement Parts .......................................... 40
Accessories..................................................... 43
i i
Table of
Contents
1
Approval Listings
and Codes Appliance Certification
The Heat-N-Glo fireplace models discussed in this
Installers Guide
have been tested to certification
standards and listed by the applicable laboratories.
CERTIFICATION
MODEL LABORATORY TYPE STANDARD
BAYFYRE-TRS
Underwriters Vented Gas
ANSI
Z21.88•CSA2.33
Laboratories Fireplace Heaters
Installation Codes
The fireplace installation must conform to local codes. Before installing the
fireplace, consult the local building code agency to ensure that you are in
compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-
B149 Installation Codes (in Canada). The appliance must be electrically
grounded in accordance with local codes or, in the absence of local codes with
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the
CSA C22.1Canadian Electric Code (in Canada).
These models may be installed in a bedroom or bed-sitting room in the U.S.A.
and Canada.
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000
feet in the U.S.A. and from 0 to 4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United
States), it may be necessary to decrease the input rating by changing the
existing burner orifice to a smaller size. Input should be reduced four percent
(4%) for each 1,000 feet above sea level, unless the heating value of the gas
has been reduced, in which case this general rule will not apply. To identify the
proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in
Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for
your location.
1
Approvals
and Codes
2
2
Getting
Started
Heat-N-Glo direct vent gas fireplaces are designed
to operate with all combustion air siphoned from
outside of the building and all exhaust gases expelled
to the outside.
The information contained in this
Installers Guide
,
unless noted otherwise, applies to all models and
gas control systems.
Gas fireplace diagrams, including the dimensions,
are shown in this section.
This gas fireplace and its components are tested
and safe when installed in accordance with this
Installers Guide
. Report to your dealer any parts
damaged in shipment, particularly the condition of
the glass. Do not install any unit with damaged,
incomplete, or substitute parts.
The vent system components and trim doors are
shipped in separate packages. The gas logs may
be packaged separately and must be field installed.
Read all of the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum
safety and benefit. Failure to follow these
instructions will void the owners warranty and
may present a fire hazard.
Introducing the
Heat-N-Glo
Gas Fireplaces
Pre-install
Preparation
The Heat-N-Glo, a division of Hearth Technologies Inc.
Warranty will be voided by, and Heat-N-Glo disclaims
any responsibility for, the following actions:
Installation of any damaged fireplace or vent system
component.
Modification of the fireplace or direct vent system.
Installation other than as instructed by Heat-N-Glo.
Improper positioning of the gas logs or the glass
door.
Installation and/or use of any component part not
manufactured and approved by Heat-N-Glo not
withstanding any independent testing laboratory or
other party approval of such component part or
accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A
FIRE HAZARD.
3
Figure 1. Diagram of the BAYFYRE-TRS
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan, wall switch, or
remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible
material other than wood flooring, the fireplace should be installed on a metal or
wood panel that extends the full width and depth of the fireplace.
3
(76mm)
4
3
Installing the
Fireplace
Step 1
Locating the
Fireplace
The diagram below shows space and clearance
requirements for locating a fireplace within a room.
NOTE: DIMENSIONS SHOWN IN INCHES.
Figure 2. Fireplace Dimensions, Locations, and
Space Requirements
Clearance Requirements
The top, back, and sides of the fireplace are defined
by stand-offs.
Minimum Clearances from the Fireplace to
Combustible Materials
Glass Rear Sides of Top of
Front Floor Vent Fireplace Fireplace Ceiling
36 inches 0 1 inch 1/2 inch 5-1/4 inches 31 inches
(914 mm) (25 mm) (13 mm) (133 mm) (787 mm)
The minimum clearance to a perpendicular wall extending
p
ast the face of the fireplace is 15 -inches (381 mm).
The back of the fireplace may be recessed 17 1/2 inches
(446 mm) into combustible construction.
5
Minimum Clearances from the Vent Pipe to
Combustible Materials
For Vertical
For Horizontal Sections Sections At Wall Firestops
Top Bottom Sides Top Bottom Sides
3 inches 1 inch 1 inch 1 inch 2-1/2 inches 1/2 inch 1 inch
(75 mm) (25 mm) (25 mm) (25 mm) (63.7 mm) (13 mm) (25 mm)
For minimum clearances, see the direct vent
termination clearance diagrams on pages 25 and 27 in
this manual.
Step 2
Framing the
Fireplace
Fireplace framing can be built before or after the
fireplace is set in place. Framing should be positioned
to accommodate wall coverings and fireplace facing
material. The diagram below shows framing reference
dimensions.
CAUTION
MEASURE FIREPLACE DIMENSIONS, AND
VERIFY FRAMING METHODS AND WALL
COVERING DETAILS, BEFORE FRAMING
CONSTRUCTION BEGINS.
A
B
C
Framing should be
constructed of 2 X 4
lumber or heavier.
Model A B C D E
BAYFYRE-TRS 38 1/2 34 7/8 18 1/4 36 1/2 20 1/4
Figure 3. Framing Dimensions
NOTE: DIMENSIONS SHOWN IN INCHES
6
Figure 4. Vent Components and Terminations
Vent system
termination kits
Vent system components
Step 3
Installing the
Vent System
A. Vent System Approvals
These models are approved to use D-series direct
vent pipe components and terminations. Approved
vent system components are labeled for identification.
NO OTHER VENTING SYSTEMS OR
COMPONENTS MAY BE USED. Detailed installation
instructions are included with each vent termination kit
and should be used in conjunction with this
Installers
Guide
. The drawing below shows vent system
components and terminations.
The flame and ember appearance may vary based on
the type of fuel burned and the venting configuration used
.
Identifying Vent Components
The vent systems installed on this gas fireplace may
include one, two, or three 90° elbow assemblies. The
relationships of vertical rise to horizontal run in vent
configurations using 90° elbows MUST BE strictly
adhered to. The rise to run relationships are shown in
the venting drawings and tables. Refer to the
diagrams on the next several pages.
NOTE: TWO 45° ELBOWS MAY BE USED IN
PLACE OF ONE 90° ELBOW. RISE TO RUN
RATIOS IN THE VENT SYSTEM MUST BE
FOLLOWED IF 45° ELBOWS ARE USED.
This model has vent starting collars on both the top and
the back of the unit. Depending upon the installation,
decide which ONE set of starting collars will be used to
attach the vent system. The starting collar sealing cap
must remain on the starting collar NOT used.
7
Figure 5. D-Series Direct Vent Component Specifications
(5-inch inner pipe/8 5/8-inch outer pipe)
NOTE: PIPES OVERLAP 1 3/8 INCHES (34.93 mm) AT EACH JOINT.
DV-90D
65/32
57/873/8
DV-45D
67/16
11 1/16 61/2
85/8
81/2
51/16
8/12 11 5/8
85/8
11 15/16
DV-36D
35 3/4
47 3/4
DV-48D
5 3/4
8 3/4
11 3/4
DV-12D DV-09D DV-06D
6-5/32"
(156 mm)
7-3/8" 5-7/8"
(187 mm) (149 mm)
8-1/2"
(216 mm)
8-5/8"
(220 mm)
11-15/16"
(303 mm)
11-5/8"
(295 mm) 11-1/16"
(281 mm) 6-1/2"
(165 mm)
8-5/8"
(220 mm)
5-1/16"
(129 mm)
8-1/2"
(216 mm)
6-7/16"
(164 mm)
35-3/4"
(908 mm)
47-3/4"
(1.2 m)
11-3/4"
(298 mm) 8-3/4"
(222 mm) 5-3/4"
(146 mm)
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93 mm) AT EACH JOINT.
8
Figure 6. Straight Up Vertical Venting
STRAIGHT UP
VERTICAL VENTING
V (FT.)
25' MAX. (7.8 M)
9
Figure 7. Straight Out Horizontal Venting
STRAIGHT OUT HORIZONTAL VENTING
H
KIT NO. MAX. RUN
DVK-01D 36" (914mm)
DVK-01TRD 36" (914mm)
10
Figure 8. Venting with One 90° Elbow
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.)
1' MIN. (305mm) 2' MAX. (610mm)
2' MIN. (610mm) 4' MAX. (1.22m)
3' MIN. (914mm) 6' MAX. (1.86m)
4' MIN. (1.22m) 8' MAX. (2.4m)
V+H=40' MAX. (12.4m) 8' MAX. (2.4m)
11
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.)
1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m)
3' MIN. (914mm) 15' MAX. (4.65m)
4' MIN. (1.22m) 20' MAX. (6.2m)
V+H= 40’ MAX. (12.4MM) 20' MAX. (6.2m)
Figure 9. Venting with One 90° Elbow
NOTE: For corner installations: A 6-inch (152mm) MINIMUM length of
straight pipe must be attached to the fireplace before 90o elbow. This will
allow the vent pipe to clear the top standoffs.
12
VENTING WITH TWO (2) 90° ELBOWS
V H H + H1
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52m)
2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1m)
3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65m)
4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2m)
V+H+H
1
= 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H
1
= 20´ MAX. (6.2m)
Figure 10. Venting with Two 90° Elbows
13
Figure 11. Venting with Two 90° Elbows
V (FT.) H + H1 (FT.)
1' MIN. (305mm) 2' MAX. (610mm)
2' MIN. (610mm) 4' MAX. (1.22m)
3' MIN. (914mm) 6' MAX. (1.86m)
4' MIN. (1.22m) 8' MAX. (2.4m)
H+H1 = 8' MAX.(2.4m)
V+H+H1 = 40' (12.4m) MAX.
VENTING WITH TWO (2) 90° ELBOWS
14
VENTING WITH TWO (2) 90o ELBOWS
V FT. H + H1 (FT.)
1' MIN. (305mm) 5´ MAX. (1.52m)
2' MIN. (610mm) 10´ MAX. (3.1m)
3' MIN. (914mm) 15´ MAX. (4.65m)
4' MIN. (1.22m) 20´ MAX. (6.2m)
V+H+H1= 40' MAX.(12.4m) 20´ MAX. (6.2m)
V+V1+H = 40' MAX.(12.4m)
Figure 12. Venting with Two 90° Elbows
15
MIN. (305 mm) MAX. (610 mm) 5´ MAX. (1.52 m)
2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1 m)
3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65 m)
4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m)
V+H+H1+H2 = 40´ MAX. (12.4 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m)
VENTING WITH THREE (3) 90° ELBOWS
V H H + H1 + H2
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52 m)
2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1 m)
3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65 m)
4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m)
V
1
+V+H+H
1
= 40´ MAX. (12.4 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m)
VENTING WITH THREE (3) 90° ELBOWS
V H H + H1
Figure 13. Venting with three 90° elbows
16
VENTING WITH THREE (3) 90° ELBOWS
V (FT.) H (FT.)
1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m)
3' MIN. (914mm) 15' MAX. (4.65m)
4' MIN. (1.22m) 20' MAX. (6.2m)
NOTE: H + H1 = 20' MAX. (6.2m)
V + V1 + H + H1= 40' MAX. (12.4m)
VENTING WITH THREE (3) 90° ELBOWS
V (FT.) H + H1 (FT.)
1' MIN.(305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m)
3' MIN. (914mm) 15' MAX. (4.65m)
4' MIN. (1.22m) 20' MAX. (6.2m)
20' MAX. (6.2m)
NOTE: V+V1+H +H1 = 40' MAX. (12.4m)
Figure 14. Venting with three 90° elbows
17
Figure 15
B. INSTALLING VENT COMPONENTS
VENTING OUT THE REAR VENT
Remove the installed rear seal cap from the rear starting
collars (see Figure 15). Follow the vent configuration tables
accordingly.
WARNING: THE TOP VENT COLLAR HEAT
SHIELD (SUPPLIED WITH THE FIREPLACE) MUST
BE ATTACHED TO COVER THE TOP STARTING COL-
LARS IF THE VENT SYSTEM IS ATTACHED TO THE
REAR STARTING COLLARS. SEE FIGURE 15.
VENTING OUT THE TOP VENT
Remove the top vent collar heat shield covering the starting
collars (see Figure 15). Next remove the installed top vent
collar sealing cap, vent pipe insulation, glass door, packaged
logs, and grate assembly from inside the firebox.
Remove the exhaust baffle and the exhaust shield from the
inside of the firebox. (See Figure 15).
The exhaust baffle is fastened to the top and back of the
firebox with 4 screws. The exhaust shield is also fastened
with 4 screws . You must replace these four screws and
discard the exhaust shield. Replace the exhaust baffle, re-
position the grate assembly, position the logs, and re-install
the glass door. Attach vent system to the top starting vent
collars.
WARNING: THE REAR VENT COLLAR SEAL
CAP MUST REMAIN ATTACHED TO THE REAR
VENT COLLARS IF THE VENT SYSTEM IS AT-
TACHED TO THE TOP STARTING COLLARS. SEE
FIGURE 15.
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Heat & Glo BAYFYRE-TRS Install Manual

Category
Fireplaces
Type
Install Manual

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