KTM 790 Duke 2019 Owner's manual

Category
Motorcycles
Type
Owner's manual

This manual is also suitable for

OWNER'S MANUAL 2019
790 Duke
Art. no. 3213926en
DEAR KTM CUSTOMER
*3213926en*
3213926en
09/2018
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 34) Dealer's stamp
Engine number ( p. 35)
Key number ( p. 35)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete
technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice
and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular
model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,
misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the
regular scope of supply.
© 2018 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
790 Duke US (F9675S5, F9675S6)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ...................... 9
1.1 Symbols used .................................... 9
1.2 Formats used................................... 10
2 SAFETY ADVICE.......................................... 11
2.1 Use definition – intended use............ 11
2.2 Misuse............................................ 11
2.3 Safety advice................................... 11
2.4 Degrees of risk and symbols.............. 12
2.5 Overview of labels ............................ 14
2.6 Reporting safety defects ................... 19
2.7 Noise emission warranty ................... 19
2.8 Operating noise warning ................... 20
2.9 Manufacturer warranty for the
exhaust monitoring system................ 20
2.10 Consumer rights............................... 21
2.11 Tampering warning........................... 21
2.12 Safe operation ................................. 22
2.13 Protective clothing ........................... 23
2.14 Work rules....................................... 24
2.15 Environment.................................... 24
2.16 Owner's Manual ............................... 25
3 IMPORTANT NOTES.................................... 26
3.1 Manufacturer and implied warranty.... 26
3.2 Fuel, auxiliary substances ................. 26
3.3 Spare parts, accessories ................... 26
3.4 Service ........................................... 27
3.5 Figures ........................................... 27
3.6 Customer service.............................. 27
4 VIEW OF VEHICLE ...................................... 30
4.1 View of vehicle, front left (example) ... 30
4.2 View of vehicle, rear right
(example)........................................ 32
5 SERIAL NUMBERS ..................................... 34
5.1 Vehicle identification number............ 34
5.2 Type label ....................................... 34
5.3 Key number..................................... 35
5.4 Engine number ................................ 35
5.5 Fork part number ............................. 36
5.6 Shock absorber article number .......... 36
5.7 Steering damper article number ........ 37
6 CONTROLS................................................. 38
6.1 Clutch lever..................................... 38
6.2 Hand brake lever.............................. 38
6.3 Throttle grip .................................... 39
TABLE OF CONTENTS
4
6.4 Switches on the left side of the
handlebar........................................ 39
6.4.1 Combination switch...................... 39
6.4.2 Light switch ................................ 40
6.4.3 Menu switch................................ 41
6.4.4 Turn signal switch........................ 41
6.4.5 Horn button ................................ 42
6.5 Switches on the right side of the
handlebar........................................ 43
6.5.1 Emergency OFF switch/electric
starter button .............................. 43
6.6 Ignition and steering lock.................. 44
6.7 Opening fuel tank filler cap............... 45
6.8 Closing the fuel tank filler cap........... 47
6.9 Seat lock......................................... 48
6.10 Tool set........................................... 48
6.11 Grab handle .................................... 49
6.12 Passenger foot pegs ......................... 49
6.13 Shift lever ....................................... 50
6.14 Foot brake lever ............................... 51
6.15 Side stand....................................... 51
7 COMBINATION INSTRUMENT ..................... 53
7.1 Combination instrument ................... 53
7.2 Activation and test ........................... 53
7.3 Day-Night mode............................... 55
7.4 Warnings......................................... 56
7.5 Indicator lamps................................ 58
7.6 Display ........................................... 62
7.7 TRACK display................................. 64
7.8 Shift warning light ........................... 65
7.9 Fuel level display ............................. 66
7.10 Time............................................... 67
7.11 Coolant temperature indicator ........... 67
7.12 Trip distance counter ....................... 68
7.13 Menu.............................................. 69
7.13.1 Favorites..................................... 69
7.13.2 Trip 1 ......................................... 70
7.13.3 Trip 2 ......................................... 71
7.13.4 General Info ................................ 72
7.13.5 Settings ...................................... 73
7.13.6 Bluetooth
®
(optional).................... 73
7.13.7 Distance ..................................... 74
7.13.8 Temp.......................................... 75
7.13.9 Pressure ..................................... 76
7.13.10 Fuel Cons.................................... 77
7.13.11 Language .................................... 78
7.13.12 Clock/Date .................................. 78
7.13.13 DRL ........................................... 79
7.13.14 TPMS warning ............................. 81
7.13.15 Quick Selector 1.......................... 82
7.13.16 Quick Selector 2.......................... 83
TABLE OF CONTENTS
5
7.13.17 Set Favorites ............................... 84
7.13.18 Service ....................................... 85
7.13.19 Extra functions ............................ 85
7.13.20 Warnings..................................... 86
7.13.21 Ride Mode .................................. 87
7.13.22 Track.......................................... 88
7.13.23 Anti‑wheelie mode ....................... 89
7.13.24 Launch control ............................ 90
7.13.25 MTC + MSR ................................ 90
7.13.26 ABS............................................ 91
7.13.27 ABS Mode................................... 92
7.13.28 Quick Shift +............................... 93
7.13.29 Shift Light .................................. 93
7.13.30 KTM MY RIDE (optional) .............. 94
7.13.31 Pairing (optional) ......................... 95
7.13.32 Audio player (optional) ................. 97
7.13.33 Telephony (optional) .................... 99
8 ERGONOMICS .......................................... 100
8.1 Handlebar position......................... 100
8.2 Adjusting the handlebar
position ..................................... 100
8.3 Adjusting the basic position of the
clutch lever ................................... 102
8.4 Adjusting the basic position of the
hand brake lever ............................ 103
8.5 Adjusting the basic position of the
foot brake lever .......................... 104
8.6 Checking the basic position of the
shift lever...................................... 106
8.7 Adjusting the basic position of the
shift lever .................................. 107
9 PREPARING FOR USE............................... 109
9.1 Advice on preparing for first use ...... 109
9.2 Running in the engine .................... 111
9.3 Loading the vehicle........................ 111
10 RIDING INSTRUCTIONS............................ 114
10.1 Checks and maintenance measures
when preparing for use ................... 114
10.2 Starting the vehicle ........................ 115
10.3 Starting off.................................... 116
10.4 Launch‑Control .............................. 117
10.5 Starting off with launch control ....... 117
10.6 Quickshifter +................................ 119
10.7 Shifting, riding .............................. 120
10.8 Engine traction torque
control (MSR)................................. 126
10.9 Applying the brakes........................ 127
10.10 Stopping, parking........................... 129
10.11 Transporting.................................. 131
TABLE OF CONTENTS
6
10.12 Refueling ...................................... 132
11 SERVICE SCHEDULE ................................ 135
11.1 Additional information.................... 135
11.2 Required work ............................... 135
11.3 Recommended work ....................... 138
12 TUNING THE CHASSIS ............................. 139
12.1 Adjusting the spring preload of the
shock absorber ........................... 139
13 SERVICE WORK ON THE CHASSIS............. 140
13.1 Raising the motorcycle with the
rear lifting gear .............................. 140
13.2 Removing the rear of the
motorcycle from the lifting gear....... 140
13.3 Lifting the motorcycle with the
front lifting gear............................. 141
13.4 Taking the motorcycle off the front
lifting gear .................................... 142
13.5 Cleaning the dust boots of the fork
legs ........................................... 143
13.6 Removing the passenger seat .......... 145
13.7 Mounting the passenger seat........... 146
13.8 Removing the front rider's seat........ 147
13.9 Mounting the front rider's seat......... 148
13.10 Checking the chain for dirt.............. 149
13.11 Cleaning the chain ......................... 150
13.12 Checking the chain tension ............. 152
13.13 Adjusting the chain tension............. 154
13.14 Checking the chain, rear sprocket,
engine sprocket, and chain guide .... 156
14 BRAKE SYSTEM ....................................... 160
14.1 Anti-lock braking system (ABS) ....... 160
14.2 Checking the brake discs ................ 162
14.3 Checking the front brake fluid
level ............................................. 163
14.4 Adding front brake fluid .............. 164
14.5 Checking the front brake linings ...... 167
14.6 Checking the free travel of the foot
brake lever .................................... 168
14.7 Checking the rear brake fluid
level ............................................. 169
14.8 Adding rear brake fluid ............... 170
14.9 Checking the rear brake linings ....... 172
15 WHEELS, TIRES ....................................... 174
15.1 Removing the front wheel ............ 174
15.2 Installing the front wheel ............ 176
15.3 Removing the rear wheel ............. 180
15.4 Installing the rear wheel .............. 183
TABLE OF CONTENTS
7
15.5 Checking the rear hub damping
rubber pieces ............................. 186
15.6 Checking the tire condition ............. 188
15.7 Checking tire pressure .................... 190
15.8 Using tire repair spray .................... 192
16 ELECTRICAL SYSTEM ............................... 193
16.1 Daytime running light (DRL)............. 193
16.2 Removing the 12-V battery .......... 194
16.3 Installing the 12-V battery ........... 197
16.4 Charging the 12-V battery ........... 199
16.5 Changing the main fuse.................. 203
16.6 Changing ABS fuses....................... 205
16.7 Changing the fuses of individual
power consumers ........................... 207
16.8 Loosening the headlight mask with
the headlight ................................. 210
16.9 Mounting the headlight mask with
the headlight ................................. 211
16.10 Removing the cover of the
headlight mask rack ....................... 212
16.11 Installing the cover of the headlight
mask rack ..................................... 214
16.12 Changing the turn signal bulb ......... 216
16.13 Checking the headlight setting ........ 217
16.14 Adjusting the headlight range.......... 218
16.15 Diagnostics connector .................... 219
16.16 Front ACC1 and ACC2 .................... 220
16.17 ACC1 and ACC2 rear ...................... 220
17 COOLING SYSTEM .................................... 221
17.1 Cooling system .............................. 221
17.2 Checking the antifreeze and
coolant level.................................. 222
17.3 Checking the coolant level in the
compensating tank......................... 224
17.4 Draining the coolant ................... 226
17.5 Filling/bleeding the cooling
system ...................................... 228
17.6 Change the coolant ........................ 230
18 TUNING THE ENGINE............................... 234
18.1 Ride Mode .................................... 234
18.2 Motorcycle traction control (MTC).... 235
18.3 Slip adjustment ............................. 236
18.4 Throttle response ........................... 236
19 SERVICE WORK ON THE ENGINE .............. 238
19.1 Checking the engine oil level........... 238
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 239
19.3 Adding engine oil........................... 243
TABLE OF CONTENTS
8
19.4 Checking the free travel of the
clutch lever ................................... 245
19.5 Setting the free travel of the clutch
lever .......................................... 246
20 CLEANING, CARE ..................................... 247
20.1 Cleaning the motorcycle ................. 247
20.2 Checks and maintenance steps for
winter operation............................. 250
21 STORAGE................................................. 252
21.1 Storage ......................................... 252
21.2 Preparing for use after storage......... 254
22 TROUBLESHOOTING ................................ 255
23 TECHNICAL DATA..................................... 259
23.1 engine .......................................... 259
23.2 Engine tightening torques ............... 261
23.3 Capacities ..................................... 266
23.3.1 Engine oil ................................. 266
23.3.2 Coolant..................................... 266
23.3.3 Fuel ......................................... 267
23.4 Chassis ......................................... 267
23.5 Electrical system............................ 269
23.6 Tires............................................. 270
23.7 Fork.............................................. 270
23.8 Shock absorber.............................. 271
23.9 Chassis tightening torques .............. 271
24 DECLARATIONS OF CONFORMITY ............. 278
24.1 Declarations of conformity .............. 278
24.2 Country-specific declarations of
conformity..................................... 280
24.3 Country-specific declarations of
conformity Part 2 ........................... 282
25 SUBSTANCES .......................................... 283
26 AUXILIARY SUBSTANCES ......................... 286
27 STANDARDS ............................................ 288
28 INDEX OF SPECIAL TERMS ....................... 289
29 LIST OF ABBREVIATIONS.......................... 290
30 LIST OF SYMBOLS.................................... 291
30.1 Red symbols.................................. 291
30.2 Yellow and orange symbols.............. 291
30.3 Green and blue symbols.................. 292
INDEX ............................................................. 293
MEANS OF REPRESENTATION 1
9
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION
10
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
SAFETY ADVICE 2
11
2.1 Use definition – intended use
The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race
courses.
This vehicle is not suitable for offroad use.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
2 SAFETY ADVICE
12
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
SAFETY ADVICE 2
13
2 SAFETY ADVICE
14
2.5 Overview of labels
V01503-10
SAFETY ADVICE 2
15
1 Type label, USA
2 Type label, Canada
3 Technical Information
4 Information, putting into operation
5 Information, emission control
6 Information, chain tension
7 Information, noise emission
V01501-01
Type label, USA
2 SAFETY ADVICE
16
V01498-01
Type label, Canada
V01504-01
Technical Information
SAFETY ADVICE 2
17
700210-01
Information, putting into operation
V01499-01
Information, emission control
2 SAFETY ADVICE
18
V01497-01
Information, chain tension
V01500-01
Information, noise emission
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KTM 790 Duke 2019 Owner's manual

Category
Motorcycles
Type
Owner's manual
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