3M Manual Water Activated Tape Dispenser W100 Operating instructions

1

Service Instructions

Water Activated

Tape Dispenser -

Manual Version

W100

3M

™

is a Trademark

of 3M, St. Paul, MN 55144-1000

Printed in U.S.A.

Important Safety

Information

Spare Parts

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Serial No.

For reference, record dispenser serial number here.

3M

™

2

This instruction manual covers safety aspects,

handling and transport, storage, unpacking,

preparation, installation, operation, adjustments,

maintenance, troubleshooting, repair work and

servicing plus parts list of the 3M

TM

Water Activated

Tape Dispenser (Manual Version), Type 11100.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition October 2011

The manufacturer reserves the right to change

the product at any time without notice.

i

3

3M

™

is a Trademark of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

ii

Replacement Parts and Service Information

To Our Customers:

This is the 3M™ / Scotch

®

equipment you ordered. It has been set up and tested in the factory with

Scotch

®

tapes. If technical assistance or replacement parts are needed, call:

Help line:

1-800-328-1390

Spare Parts:

1-800-344-9883

3M Tape Dispenser Parts

241 Venture Drive

Amery, WI 54001-1325:

Included with each dispenser is an Instructions and Parts List manual.

Replacement Parts and Additional Manuals

Order parts by part number, part description, and quantity required.

When ordering parts or additional manuals, include model/dispenser name,

dispenser type, and serial number that are located on the identiﬁ cation plate

(For example: Water Activated Tape Dispenser (manual version) - Type 11100 -

Serial Number 13282).

Identification Plate

MANUAL WATER

ACTIVATED TAPE

DISPENSER

MODEL: W100

SERIAL NUMBER:

4

This Page is Blank

3M

™

and Scotch

™

are Trademarks of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Replacement Parts And Service Information

To Our Customers:

This is the 3M™ equipment you ordered. It has been set up

and tested in the factory. If any problems occur when operating this equipment and you desire a

service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each dispenser is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts or

additional manuals, include model/dispenser name, dispenser type, and serial number that are

located on the identiﬁ cation plate.

iii

6

This Page is Blank

iv

2011 October

WaterAct-M-S

Instruction Manual

Water Activated Tape Dispenser (manual version) Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - iii

Table of Contents ................................................................................................................. iv - vi

Acronyms and Abbreviations ................................................................................................ vii

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use ........................................ 1

2. General Information

2.1

General Information ..................................................................................................... 3

2.2 Data for Technical Assistance ...................................................................................... 3

2.3 Warranty / Contents ..................................................................................................... 4

3. Safety

3.1 How to read and use the Service Manual .................................................................... 5

3.2.1 Importance of the Manual

3.2.2 Manual Maintenance

3.2.3 Consulting the Manual

3.2.4 How to Update Manual

3.3 Table of Warnings ........................................................................................................ 5

3.4 Operator's Qualitiﬁ cations ............................................................................................ 6

3.5 Number of Operators ................................................................................................... 6

3.6 Safe Use of Dispenser and deﬁ nition of Operator's Qualiﬁ cations ................................. .. 6

3.7 Residual Hazards ........................................................................................................ 6

3.8 Personal Safety Measures ........................................................................................... 6

3.9 Predicatable actions which are incorrect/not allowed .................................................. 6

3.10 Operator Skill Level Descriptions ................................................................................. 7

3.11 Component Locations .................................................................................................. 8

3.12 Warning Labels ............................................................................................................ 9

4. Technical Specifications

4.1 Shipping Weight ........................................................................................................... 10

4.2 Tape ............................................................................................................................. 10

4.3 Dispenser Dimensions ................................................................................................. 10

4.4 Operating Conditions ................................................................................................... 10

5. Shipment and Handling of Packed Dispenser

5.1 Shipment and Handling of Packed Dispenser .............................................................. 11

5.2 Packaging for Overseas Shipment ............................................................................... 11

5.3 Handling and Transportation of Uncrated Dispenser..................................................... 11

5.4 Storage of the Packed or Unpacked Dispenser............................................................. 11

TABLE OF CONTENTS - Water Activated Tape Dispenser (manual version) - Type 11100

2

This Page is Blank

v

6. Installation

6.1 Operating Conditions ................................................................................................................ 12

6.2 Space Requirements for Dispenser Operation and Maintenance Work ................................... 12

6.3 Tool Kit needed for Repairs ....................................................................................................... 12

6.4 Dispenser Positioning ................................................................................................................ 12

6.5 Leveling .................................................................................................................................... 13

6.6 Loading Tape ............................................................................................................................. 13 - 14

6.7 Water Bottle Filling ................................................................................................................... 15

6.8

Brush Tank Water Level Adjusting ............................................................................................. 15

6.9 Tape Weight Adjusting .............................................................................................................. 15

7. Theory of Operation

7.1 Operating Instructions .............................................................................................................. 16

8. Safety Devices of the Dispenser

8.1 Safety Measures ...................................................................................................................... 17

8.2 Supplied with the Dispenser .................................................................................................... 17

8.3 Recommended frequency of Inspection and Maintenance Operations..................................... 17

8.4 Inspections to be performed before and after every Maintenance Operation ......................... 17

8.5 Check Efﬁ ciency of Safety Features ........................................................................................ 17

8.6 Cleaning the Water Feed System ............................................................................................ 18

8.7 Cleaning the Cutter Assembly .................................................................................................. 18

8.8 Cleaning the Tape Path ........................................................................................................... 18

8.9 Handle ..................................................................................................................................... 19

8.10 Handle Shaft ............................................................................................................................ 19

8.11 Right Side Cover ....................................................................................................................... 20

8.12 Left Side Cover ........................................................................................................................ 20

8.13 Front Cover .............................................................................................................................. 20

8.14 Water Tank Holder ................................................................................................................... 21

8.15 Cutter Return Spring ................................................................................................................ 21

8.16 Movable Cutter Blade .............................................................................................................. 22

8.17 Fixed Blade .............................................................................................................................. 22

8.18 Cutter Arms .............................................................................................................................. 23

8.19 Pinch Roller ............................................................................................................................. 23

8.20 Top Roller ................................................................................................................................ 24

8.21 Free Spin Roller Shaft ............................................................................................................. 24

8.22 Slide Roller .............................................................................................................................. 24

8.23 Weighted Brush Cover ............................................................................................................. 25

8.24 Brush ....................................................................................................................................... 25

8.25 Tape Channel Plate ................................................................................................................. 26

8.26 Tape Basket / Motor Cover ...................................................................................................... 26

8.27 Tape Guide Assembly .............................................................................................................. 27

8.28 Feed Wheel ............................................................................................................................. 27

8.29 Idler Gear ................................................................................................................................. 27

8.30 Drive Gear with Springs and Clutch Assembly ......................................................................... 28

8.31 Separating/Re-assembling Drive Gear with Springs and Clutch Assembly ............................. 28

8.32 Gear Box / Motor Mount .......................................................................................................... 29

8.33 Ramp ....................................................................................................................................... 29

8.34 List of Maintenance Operations ............................................................................................... 30

8.35 Troubleshooting Guide ............................................................................................................ 31

2011 October

(continued on next page)

WaterAct-M-S

TABLE OF CONTENTS (continued)

4

This Page is Blank

5

vi

2011 October

WaterAct-M-S

TABLE OF CONTENTS (continued)

9. Additional Instructions

9.1 Information for Disposal of Dispenser........................................................................................ 32

9.2 Emergency Procedures ...........................................................................................................

32

10. Enclosures / Special Information

10.1 Statement of Conformity ........................................................................................................... 32

10.2 Emissions of Radiation, Gas Vapor, and Dust .......................................................................... 32

10.3 Emission of Hazardous Substances.......................................................................................... 32

10.4 Electric Tests ............................................................................................................................ 32

11. Technical Documentation and Information

11.1 Schematics .............................................................................................................................. 33

11.2 Options and Accessories .......................................................................................................... 34

Replacement Parts and Service Information ................................................................................... 35

Replacement Parts – Illustrations and Parts Lists Information ........................................................ 36

12. Parts Lists and Illustrations

Replacement Parts – Illustrations and Parts Lists ........................................................................... 37 - End of Manual

6

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - dispenser not operating

ON - dispenser operating

PLC - Programmable Logic Control

PP - Polypropylene

PTFE - Polytetraﬂ ourethelene

PU / PU-Foam - Polyurethane Foam

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

2011 October

WaterAct-M-S

vii

1

1-Instructions

1.1 Description / Intended Use

Congratulations on the purchase of your new water activated gummed tape dispenser (manual versiont). We are

conﬁ dent you will be very pleased with the operation and performance of this durable, quality built dispenser for

many years to come.

The dispenser allows you to dispense gummed tape quietly, quickly, and accurately for a

variety of uses.

2011 October

WaterAct-M-S

3M

TM

Water Activated Tape Dispenser (manual version), Type 11100

2

This Page is Blank

3

2011 October

WaterAct-M-S

2.1 Data Identifying Manufacturer and Dispenser

For Commercial Use Only

MANUAL WATER

ACTIVATED TAPE

DISPENSER

MODEL: W100

SERIAL NUMBER:

2.2 Data for Technical Assistance and Service

2-GENERAL INFORMATION

4

2-GENERAL INFORMATION (continued)

Scotch

®

, and 3M

TM

are Trademarks of 3M, St. Paul, Minnesota 55144-1000

2011 October

WaterAct-M-S

Contents, Water Activated Tape Dispenser (manual version)

(1) Water Activated Tape Dispenser (manual version), Type 11100

(1) Operator's Manual

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING

OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

2.2 Warranty

3M sells its 3M

™

Water Activated Tape Dispenser, Type 11100 with the following warranties:

1. All 3M

™

Water Activated Tape Dispenser parts will be free from defects for ninety (90)

days after delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall

be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a

reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it

receives such notice within ﬁ ve (5) business days after the expiration of the warranty period. All notices required

hereunder shall be given to 3M solely through the 3M™ Help line. To be entitled to repair or replacement as provid-

ed under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station

designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at

its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for

the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M

shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper mainte-

nance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error or

misuse, alteration or modiﬁ cation, mishandling, lack of reasonable care, or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising

from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory

asserted, including breach of warranty, breach of contract, negligence, or strict liability.

5

2011 October

WaterAct-M-S

1-SAFETY

3.2.4 How to Update the Manual in Case of

Modifications to the Dispenser

Modiﬁ cations to the dispenser are subject to manufac-

turer’s internal procedures. The user receives a com-

plete and up-to-date copy of the manual together with

the dispenser. Afterwards the user may receive pages

or parts of the manual which contain amendments or

improvements made after its ﬁ rst publication. The user

must use them to update this manual.

3.3 Table of Warnings

3.1 How to Read and Use the Service Manual

This instruction manual covers safety aspects,

handling and transport, storage, unpacking, prepara-

tion, installation, operation, set-up and adjustments,

technical and manufacturing speciﬁ cations, mainte-

nance, troubleshooting, repair work and servicing,

electric diagrams, warranty information, disposal, a

deﬁ nition of symbols, plus a parts list of the 3M Wa-

ter Activated Tape Dispenser (manual version) 3M

Industrial Adhesives and Tapes Division 3M Center,

Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) /

Edition October 2011 / Copyright 3M 2011 / All rights

reserved The manufacturer reserves the right to

change the product at any time without notice -

Publication © 3M 2011 44-0009-2107-0.

3.2.1 Importance of the Manual

The manual is an important part of the dispenser; all

information contained herein is intended to enable

the equipment to be maintained in perfect condition

and operated safely. Ensure that the manual is avail-

able to all operators of this equipment and is kept

up to date with all subsequent amendments. Should

the equipment be sold or disposed of, please ensure

that the manual is passed on. Electrical and pneu-

matic diagrams are included in the manual. Equip-

ment using PLC controls and/or electronic compo-

nents will include relevant schematics or programs in

the enclosure and in addition, the relevant documen-

tation will be delivered separately.

3.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the

dispenser. Do not remove, tear, or rewrite parts of

the manual for any reason. Use the manual without

damaging it. If the manual has been lost or dam-

aged, ask your after sale service for a new copy.

3.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the

dispenser

- Index of the subjects

- Instructions and notes on the dispenser

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare

parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation

number. All the notes on safety measures or

possible dangers are identiﬁ ed by the symbol:

• To reduce the risk associated with

mechanical hazards:

− Read, understand, and follow all safety and

operating instructions before operating or

servicing the tape dispenser.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades. The blades are

extremely sharp.

CAUTION

WARNING

Sharp Blade

Figure 3-1

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

working on or moving the dispenser.

WARNING

6

2011 October

WaterAct-M-S

3-SAFETY (continued)

3.7 Residual Hazards

The Water Activated Tape Dispenser (manual ver-

sion) incorporates various safety protections which

should never be removed or disabled (notwithstand-

ing the safety precautions conceived by the design-

ers of the dispenser).

3.9 Predictable Actions which are Incorrect and

Not Allowed

- Never work without the safety protections.

- Only authorised personnel should be allowed to

carry out the adjustments, repairs or maintenance

which require operation with reduced safety

protections. During such operations, access to the

dispenser must be restricted. When the work is

ﬁ nished, the safety protections must immediately be

reactivated.

- Do not modify the dispenser or any part of it. The

manufacturer will not be responsible for any

modiﬁ cations.

Follow carefully the installation instructions of this

manual.

3.4 Operator's Qualifications

- Dispenser Operator

- Mechanical Technician

- Manufacturer’s Technician/Specialist

(See Section 3)

3.5 Number of Operators

The operations described below have been analyzed

by the manufacturer; the recommended number of

operators for each operation provides the best and

safest work performance.

Note: A smaller or greater number of operators

could be unsafe.

3.6 Instructions for a Safe Use of the Dispenser /

Definition of Operator's Qualifications

Only persons who have the skills described in the

skill levels section should be allowed to work on the

dispenser. It is the responsibility of the user to ap-

point the operators having the appropriate skill level

and the appropriate training for each category of job

(See Section 3).

• To reduce the risk associated with

mechanical hazards:

− Read, understand, and follow all safety and

operating instructions before operating or

servicing the Tape Dispenser.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

WARNING

3.8 Personal Safety Measures

Safety glasses, safety gloves, safety helmet, safety

shoes, air ﬁ lters, ear muffs - None is required except

when recommended by the user.

7

3-SAFETY (continued)

2011 October

WaterAct-M-S

Operation

State of the

Dispenser

Opera-

tor's

Skill

Number

of Op-

erators

Installation and set up of the

dispenser. N/A for this dispenser (idle)

1 or 2 1

Replacement of the Dispenser

Tape.

N/A for this dispenser (idle) 1 1

Loading, wrapping and

unloading.

N/A for this dispenser (idle) 1 1

Ordinary maintenance. N/A for this dispenser (idle) 2 1

Extraordinary maintenance

(mechanical).

N/A for this dispenser (idle) 2 1

Extraordinary maintenance N/A for this dispenser (idle) 3 1

41

Extraordinary maintenance

(electrical).

Running with safety protections

disabled.

3a or 4 1

Skill 1: Dispenser Operator

This operator is trained to use the dispenser through

any controls, to load and un-load the Dispenser

Tape.

Important: The factory manager should ensure that

the operator has been properly trained on all the

functions of the dispenser before starting work.

Skill 3: Specialist From the Manufacturer

Skilled operator sent by the manufacturer or its

agent to perform complex repairs or modiﬁ cations,

when agreed with the customer.

3.10 Operator Skill Level Descriptions

Required Operator Skill Levels

• To reduce the risk associated with

mechanical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate or service this

equipment

WARNING

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the dispenser as the

Dispenser OPERATOR and in addition is able to work

with the safety protection disconnected, to check and

adjust mechanical parts, to carry out maintenance op-

erations and repair the dispenser.

8

3-SAFETY (continued)

2011 October

Refer to Figure 3-2 below to acquaint yourself with the various components and controls of the Tape Dispenser.

WaterAct-M-S

3.11 Component Locations

Figure 3-2—Water Activated Tape Dispenser Components (manual version)

Brush

Assembly

Tape Mount

Applicator

Handle

Water

Tank

Top

Cover

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3M Manual Water Activated Tape Dispenser W100 Operating instructions

3M Manual Water Activated Tape Dispenser W100 Operating instructions

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