Polaris Predator Owner's manual

Category
Motorcycles
Type
Owner's manual
P.O. Box 47700
Hamel, MN 55340-9960
USA
FIRST CLASS PERMIT NO. 21907 MINNEAPOLIS, MINNESOTA
BUSINESS REPLY MAIL
POSTAGE WILL BE PAID BY ADDRESSEE
NO POSTAGE
NECESSARY IF
MAILED
IN THE
UNITED
STATES
Attn: Warranty Dept
This postcard applies to Polaris ATVs purchased in the U.S. only.
No person under the age of 16 should ride an adult-sized Polaris ATV. Children under 16 years of age do not
have the necessary mental or physical abilities to safely ride this vehicle.
All purchasers and the members of their immediate families who are 16 years of age or older will be offered a
safety training course at their dealership at no charge to them at the time of ATV purchase. If a purchaser does
not take the training course there will be no factory warranty on the ATV.
If any of the statements listed below are true, please check all that apply. Complete the postcard, remove it from
the manual, and mail it to Polaris Industries Inc.
- My dealer recommended that someone under 16 years of age could ride an adult-sized Polaris ATV.
- I was not offered safety training.
- I did not receive a dealer training course.
- My dealer training course did not include riding on an ATV.
Vehicle Serial No.
Name
Address
City, State
Telephone
Vehicle Model No.
Dealership
Address
City, State
Telephone
This card is not required to register your warranty.
9710534
IMPORTANT SAFETY INFORMATION
AFFIX POSTAGE
HERE
POSTOFFICE WILL
NOT DELIVER
WITHOUT POSTAGE
Attn: Warranty Dept
P.O. Box 47700
Hamel, MN 55340-9960
USA
POLARIS INDUSTRIES INC
CHANGE OF ADDRESS REQUEST
*PLEASE PRINT CLEARLY*
VEHICLE SERIAL NUMBER:
NAME OF REGISTERED OWNER:
ADDRESS:
CITY:
STATE: ZIP:
Please complete and mail this card to notify us of your new mailing address. In order for the
address change to be completed you must be the current registered owner with Polaris and
you must provide us with the serial number of the unit. This card will not transfer the warranty
on a machine.
9710405
This Category "S" (Sport) ATV is a high-performance ATV for off-road use only.
It is for sport-type recreational and competitive use by operators with advanced skills and
substantial experience. Operation is prohibited for anyone under 16 years of age.
Read this manual carefully!
It contains important safety information.
2003
Owner's Manual
for
Vehicle Maintenance and Safety
WARNING
The engine exhaust from this
product contains chemicals
known to cause cancer, birth de-
fects or other reproductive harm.
A card containing important ATV safety information should be attached to the owners
manual on the next page. If you cannot locate this card, or if it has been removed,
please call 1-800-342-3764 for assistance.
1
We’ve created a web site just for YOU!
Technical tips
New product introductions
Event schedules
Parts and Service Manual information
Exciting details about The Way Out
Check it out...
www.polarisindustries.com/owner
2
All information in this manual is based on the latest product data and specifications
available at the time of printing. Polaris Industries Inc. reserves the right to make product
changes and improvements that may affect illustrations or explanations.
No part of this manual shall be reproduced or used without the written permission of
Polaris Industries Inc.
Polaris, Polaris The Way Out, and Workmobiles are registered trademarks of Polaris
Industries Inc.
Copyright 2002
Polaris Industries Inc.
All Rights Reserved
Printed in USA
3
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of
Polaris owners. We proudly produce an exciting line of utility and recreational products.
Polaris Recreational Vehicles
Snowmobiles
All-terrain vehicles (ATVs)
Personal watercraft
RANGER utility vehicles
Victory motorcycles
Polaris Professional Series Workmobilest
Utility Task Vehicles (UTVs)
Personal Task Vehicles (PTVs)
All-Surface Loaders (ASLs)
4
WELCOME
We believe Polaris sets a standard of excellence for all utility and recreational vehicles
manufactured in the world today. Many years of experience have gone into the engineering,
design, and development of your Polaris vehicle, making it the finest machine we’ve ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and
recommendations in this owners manual. Your manual contains instructions for minor
maintenance, but information about major repairs is outlined in the Polaris Service Manual
and should be performed only by a Factory Certified Master Service Dealer (MSD)
Technician. Your Polaris dealer knows your vehicle best and is interested in your total
satisfaction. Be sure to return to your dealership for all of your service needs during, and
after, the warranty period.
We also take great pride in our Parts Apparel and Accessories (PAA) products, available
through our online store at www.purepolaris.com. Have your accessories and clothing
delivered right to your door!
5
TABLE OF CONTENTS
WELCOME 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION NUMBERS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FEATURES AND CONTROLS 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOISE EMISSION CONTROL SYSTEM REGULATION 89. . . . . . . . . . . . . . .
MAINTENANCE AND LUBRICATION 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND STORAGE 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POLARIS-RECOMMENDED PRODUCTS 175. . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
VEHICLE IDENTIFICATION NUMBERS
The frame vehicle identification number (VIN)(1) and engine serial number (2) are
important for model identification when registering your vehicle, when obtaining insurance,
and when ordering replacement parts. In the event your vehicle is stolen, these numbers are
essential to the recovery and identification of your vehicle.
Remove the spare key and store it in a safe place. Your key can be duplicated only by
mating a Polaris key blank with one of your existing keys. If both keys are lost, the ignition
switch must be replaced. See your Polaris dealer.
NOTE: Record your vehicles ID numbers and key number (3) in the spaces provided.
2
1
31XX
3
LH View
RH View
7
VEHICLE IDENTIFICATION NUMBERS
Frame VIN:
Engine Serial Number:
Vehicle Model Number:
Key Number:
8
SAFETY
Safety Decals and Locations
Warning decals have been placed on the ATV for your protection. Read and follow the
instructions on each decal carefully. If a decal becomes illegible or comes off, contact your
Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris
at no charge. The part number is printed on the decal.
A
B
C
9
SAFETY
Safety Decals and Locations
Location B
7079083
1997, 2000
IF OWNERS MANUAL IS MISSING, CONTACT
A POLARIS DEALER FOR A REPLACEMENT.
WARNING
Never operate this vehicle on HILLS steeper than 25
degrees 25°. To prevent flipover on hilly terrain,
when going up or down, use throttle and brakes
gradually.
REVERSE operation can be dangerous, even at low
speeds. Steering becomes difficult. To prevent flipover,
avoid sudden braking or sharp turns.
PARKING BRAKE may relax when used for more than 5
minutes. When parking on grades, leave ATV in gear.
WARNING
Operating this vehicle if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this vehicle if you are
under age 16.
WARNING
7170906
Location A
Location C
7078253
WARNING
This ATV may exceed the performance of other ATVs you
may have ridden in the past. This category S (Sport)
ATV is a high performance vehicle for off-road use only,
in sport type recreation and competitive use by operators
with advanced skills and substantial experience.
10
SAFETY
Safety Decals and Locations
E
D
F
Location F
7077920
Location E
H
G
I
11
SAFETY
Safety Decals and Locations
ATTENTION
Operation of this vehicle without the air filter
element will severely damage the engine.
Clean pre-filter element often, more
frequent cleaning required in dusty
conditions. Do not operate vehicle
without pre-filter.
Operation of this vehicle without engine
breather filter(s) can cause engine
damage. Consult owner’s manual or dealer
for details.
Factory setting:
40 to 80 F. at 0-3000 feet
(5 to 27 C. at 0-900 meters).
7079902
Specific carburetor jetting and
adjustments are required depending on
temperature and altitude. See your Owner’s
Manual.
THIS VEHICLE IS AN ALL TERRAIN
VEHICLE AND IS NOT INTENDED FOR
USE ON PUBLIC ROADS.
7170983
CE VÉHICULE EST UN VÉHICULE TOUT
TERRAIN QUI NEST PAS DESTINE A
ETRE UTILISE SUR
LES CHEMINS
PUBLICS.
IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of
control resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE IN PSI (KPa): FRONT 4 (27,6) REAR 4 (27,6)
MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight)
INCLUDING MACHINE, DRIVER AND CARGO IS 645 LBS. (293 kg).
Reduce speed and allow greater distance for braking when carrying cargo.
Overloading or carrying tall, off-center, or unsecured loads will increase
your risk of losing control. For stability on rough or hilly terrain, reduce
speed and cargo.
Read Owner’s Manual for more detailed loading information.
WARNING
7171022
Location D
Location I (under seat)
Location H
Location G
12
SAFETY
Safe Riding Gear
Always wear clothing suited to the type of riding. ATV
riding requires special protective clothing for comfort and
to reduce the chance of injury.
1. Helmet
Your helmet is the most important piece of protective gear
for safe riding. A helmet can prevent a severe head injury.
Select an approved helmet that meets or exceeds your
states safety standards and bears either the Department of
Transportation (DOT) label, the American National
Standards Institute label (ANSI z90.1), or the Snell
Memorial Foundation label.
1
2
3
4
5
13
SAFETY
Safe Riding Gear
2. Eye Protection
Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face
shield offer the best protection for your eyes. They should be kept clean and be of
shatterproof design (bearing the markings z2.1 or VESC 8).
3. Gloves
Off-road style gloves with knuckle pads are the best for comfort and protection.
4. Boots
The best footwear is a pair of strong over-the-calf boots with heels, like moto-cross boots.
5. Clothing
Always wear long sleeves and long pants to protect arms and legs. Riding pants with
kneepads and a jersey with shoulder pads provide the best protection.
14
SAFETY
Operator Safety
Operator Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16
years of age. This category S (Sport) ATV is a high performance vehicle intended for off
road use only, for sport-type recreation and for competitive use by operators with advanced
skills and substantial experience.
WARNING
Failure to follow the warnings contained in this manual can result in severe injury or
death.
A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take
proper precautions. Read and understand your owners manual and all warnings
before operating your Polaris ATV.
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Polaris Predator Owner's manual

Category
Motorcycles
Type
Owner's manual

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