Keysight Medalist i3070 Series 5i Inline System Installation guide

Medalist i3070 Series 5i

Inline ICT System

System Installation

Notices

No part of this manual may be reproduced

in any form or by any means (including

electronic storage and retrieval or

translation into a foreign language) without

prior agreement and written consent from

Agilent Technologies, Inc. as governed by

United States and international copyright

laws.

Manual Part Number

E9988-96004

Edition

First edition, August 2013

Printed in Malaysia

Agilent Technologies Microwave Products

(Malaysia) Sdn. Bhd.

Bayan Lepas Free Industrial Zone

11900 Penang, Malaysia

Warranty

The material contained in this document is

provided “as is,” and is subject to being

changed, without notice, in future editions.

Further, to the maximum extent permitted

by applicable law, Agilent disclaims all

warranties, either express or implied, with

regard to this manual and any information

contained herein, including but not limited

to the implied warranties of

merchantability and fitness for a particular

purpose. Agilent shall not be liable for

errors or for incidental or consequential

damages in connection with the furnishing,

use, or performance of this document or of

any information contained herein. Should

Agilent and the user have a separate

written agreement with warranty terms

covering the material in this document that

conflict with these terms, the warranty

terms in the separate agreement shall

control.

Technology Licenses

The hardware and/or software described in

this document are furnished under a

license and may be used or copied only in

accordance with the terms of such license.

Restricted Rights Legend

If software is for use in the performance of

a U.S. Government prime contract or

subcontract, Software is delivered and

licensed as “Commercial computer

software” as defined in DFAR 252.227-7014

(June 1995), or as a “commercial item” as

defined in FAR 2.101(a) or as “Restricted

computer software” as defined in FAR

52.227-19 (June 1987) or any equivalent

agency regulation or contract clause. Use,

duplication or disclosure of Software is

subject to Agilent Technologies’ standard

commercial license terms, and non-DOD

Departments and Agencies of the U.S.

Government will receive no greater than

Restricted Rights as defined in FAR

52.227-19(c)(1-2) (June 1987). U.S.

Government users will receive no greater

than Limited Rights as defined in FAR

52.227-14 (June 1987) or DFAR

252.227-7015 (b)(2) (November 1995), as

applicable in any technical data.

Safety Notices

A CAUTION notice denotes a hazard. It

calls attention to an operating procedure,

practice, or the like that, if not correctly

performed or adhered to, could result in

damage to the product or loss of important

data. Do not proceed beyond a CAUTION

notice until the indicated conditions are

fully understood and met.

A WARNING notice denotes a hazard. It

calls attention to an operating procedure,

practice, or the like that, if not correctly

performed or adhered to, could result in

personal injury or death. Do not proceed

beyond a WARNING notice until the

indicated conditions are fully understood

and met.

CAUTION

WARNING

iii

Contents

Legal Notices, Warranty, and Safety iv

Emergency Stop viii

Site Preparation 1

Site Preparation Process and Responsibilities 2

Structural Requirements 4

Floor Space Requirements 4

Moving Access Requirements 7

Power Requirements 8

Medalist i3070 Series 5i Main Power 8

Medalist i3070 Series 5i PDU 9

Mains Disconnect 10

Power Cord 11

Compressed Air Requirements 13

SMEMA Communication 14

Uncrating the System 25

Overview 26

Handling Guidelines 27

Uncrating Procedure 28

Installing the System 31

Installation Overview 32

Open the Shutters 33

Release the Press Safety Locks 34

Install the Tower Light 36

Connect Compressed Air Supply 37

Connect SMEMA Cables 38

Adjust Conveyor Height and Alignment 38

Power Up and Verify the System 40

Connect to the Network 43

Install the Barcode Reader (Optional) 44

iv

Legal Notices, Warranty, and Safety

•Legal Notices

•Service and Support

•Safety Summary

•Warning and Hazard Labels

•Emergency Stop

Legal Notices

This section provides important legal information about this product.

Notice

The material contained in this documentation is provided “as is” and is subject to

being changed without notice in future editions. Further, to the maximum extent

permitted by applicable law, Agilent disclaims all warranties, either express or

implied, with regard to this documentation and any information contained herein,

including but not limited to the implied warranties of merchantability and fitness

for a particular purpose. Agilent shall not be liable for errors or for incidental or

consequential damages in connection with the furnishing, use, or performance of

this documentation or of any information contained herein. Should Agilent and

the user have a separate written agreement with warranty terms covering the

material in this documentation that conflict with these terms, the warranty terms

in the separate agreement shall control.

Copyrights

No part of this documentation may be reproduced in any form or by any means

(including electronic storage and retrieval or translation into a foreign language)

without prior agreement and written consent from Agilent Technologies, Inc. as

governed by United States and international copyright laws.

Warranty

The material contained in this documentation is subject to change without notice.

Agilent Technologies makes no warranty of any kind with regard to this material,

including, but not limited to, the implied warranties of merchantability and fitness

for a particular purpose. Agilent Technologies shall not be liable for errors

contained herein or for incidental or consequential damages in connection with

the furnishing, performance, or use of this material.

U.S. Government Restricted Rights

If software is for use in the performance of a U.S. Government prime contract or

subcontract, Software is delivered and licensed as "Commercial computer

software" as defined in DFAR 252.227- 7014 (June 1995), or as a "commercial

item" as defined in FAR 2.101(a) or as "Restricted computer software" as defined

in FAR 52.227- 19 (June 1987) or any equivalent agency regulation or contract

clause. Use, duplication or disclosure of Software is subject to Agilent

Technologies' standard commercial license terms, and non- DOD Departments and

v

Agencies of the U.S. Government will receive no greater than Restricted Rights as

defined in FAR 52.227- 19(c)(1- 2) (June 1987). U.S. Government users will receive

no greater than Limited Rights as defined in FAR 52.227- 14 (June 1987) or DFAR

252.227- 7015 (b)(2) (November 1995), as applicable in any technical data.

Technology Licenses Notice

The Hardware and/or Software described in this documentation are furnished

under a license and may be used or copied only in accordance with the terms of

such license.

Service and Support

To contact Agilent technical support, go to www.agilent.com/find/contactus and

select your country for the support phone numbers.

Any adjustment, maintenance, or repair of this product must be performed by

qualified personnel. Contact a customer engineer through your local Agilent

representative.

Safety Summary

The following general safety precautions must be observed during all phases of

operation, service and repair of this product. Failure to comply with these

precautions or with specific warnings elsewhere in this documentation violates

safety standards of design, manufacture, and intended use of the product. Agilent

Technologies, Inc. assumes no liability for the customer’s failure to comply with

these requirements.

General

For Safety Class 1 equipment (equipment provided with a protective earth

terminal), an uninteruptable safety earth ground must be provided from the main

power source to the product input wiring terminal or supplied power cable. The

protective features of this product may be impaired if it is used in a manner not

specified in the operation instructions.

Before Applying Power

Verify that the product is set to match the available line voltage, the correct fuses

or circuit breakers are installed, and all safety precautions are taken.

Ground the Equipment

To minimize shock hazard, the system chassis and cover must be connected to an

electrical protective earth ground. The system must be connected to the AC power

mains through a grounded power cable, with the ground wire firmly connected to

an electrical ground (safety ground) at the power outlet. Any interruption of the

protective (grounding) conductor or disconnection of the protective earth terminal

will cause a potential shock hazard that could result in personal injury.

vi

Fuses

For continued protection against fire, use only fuses with the required rated

current, voltage, and specified type (normal blow, time delay, etc.) Do not use

repaired fuses or short- circuited fuse holders. To do so could cause a shock or

fire hazard.

Do Not Operate in an Explosive Atmosphere

Do not operate the product in an explosive atmosphere or the presence of

flammable gases or fumes.

Do Not Remove Equipment Cover

Operating personnel must not remove equipment covers or shields. Component

replacement and internal adjustments must be made only by qualified service

personnel. Under certain conditions, dangerous voltages may exist even with the

equipment switched off. To avoid dangerous electrical shock, DO NOT perform

procedures involving cover or shield removal.

Equipment that appears damaged or defective should be made inoperative and

secured against unintended operation until it can be repaired by qualified service

personnel.

Do Not Operate Damaged Equipment

Whenever it is possible that the safety protection features built into this product

have been impaired, either through physical damage, excessive moisture, or any

other reason, REMOVE POWER and do not use the product until safe operation

can be verified by qualified service personnel. If necessary, request service and

repair from your Agilent Sales and Service Office to ensure that safety features

are maintained.

Do Not Service or Adjust Alone

Do not attempt internal service or adjustment of this equipment unless another

person, capable of rendering first aid and resuscitation, is present.

Do Not Substitute Parts or Modify Equipment

Because of the danger of introducing additional hazards, do not install substitute

parts or perform any unauthorized modification to the product. If necessary,

request service and repair from your Agilent Sales and Service Office to ensure

that safety features are maintained.

Radiated Immunity

When subjected to high RFI fields (greater than 1 V/m), reduced performance may

be experienced when making low- level analog measurements.

Insulation Rating for Wires Connected to Agilent Medalist ICT Systems

Use only external wiring with insulation rated for the maximum voltage (Vrms,

Vpk or Vdc) and temperature to which the wire may be subjected in a fault

condition.

vii

Example: The system is connected to a source whose output is set for 50 Vrms.

The source could be set for as high as 300 Vrms, intentionally or unintentionally.

Therefore, the external wiring connected between this source and the system must

be rated for 300 Vrms.

Maintain the System as Recommended

The recommended preventive maintenance for the system is documented in the

on- line help. Preventive Maintenance should always include testing the Emergency

Stop Switch by pressing it and verifying that all AC and DC power to the testhead

turns off.

Warning, Caution, and Note

Warning and Hazard Labels

Pay attention to the following labels when they appear on the equipment.

The WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or

condition, which, if not correctly performed or adhered to, could result in personal injury

or death. Do not proceed beyond a WARNING symbol until the indicated conditions are

fully understood and met.

The CAUTION symbol denotes a hazard. It calls attention to an operating procedure, or

condition, which, if not correctly performed or adhered to, could result in damage to or

destruction of part or all of the product or permanent loss of data. Do not proceed beyond a

CAUTION symbol until the indicated conditions are fully understood and met.

The NOTE symbol contains important information.

WARNING

CAUTION

NOTE

Table 1 Warning Labels on System

Label Description

DANGER: High Voltage

Do not detach the protective covers. Operating this equipment without

covers may cause electric shock.

WARNING: Moving Parts (General)

Do not touch the equipment while it is running. Keep clear of moving

machinery.

WARNING: Moving Parts (Hand)

Do not touch the equipment while it is running. Keep hands clear of

moving machinery.

viii

Emergency Stop

In case of emergency, press the red Emergency Stop switch (Figure 1) to cut off

power to the system.

Resetting the Emergency Stop

1Turn the red Emergency Stop switch clockwise to release it.

2Press the Reset button to reset the safety relay and resume operation.

Figure 1 Emergency Stop Button

WARNING: Pinch Hazard

Do not touch the equipment while it is running. Keep hands away from

the indicated areas to avoid pinched fingers.

Table 1 Warning Labels on System

Label Description

DO NOT use the Emergency Shutdown Switch as a substitute for

correct power-down (unboot) procedures

Reset Button

NOTE

1

Medalist i3070 Series 5i Inline ICT System

System Installation

Site Preparation

Site Preparation Process and Responsibilities 2

Structural Requirements 4

Power Requirements 8

Compressed Air Requirements 13

SMEMA Communication 14

This chapter describes the requirements for installation of the Medalist

i3070 Series 5i system. Please read it carefully and follow the

recommendations to ensure that your site is prepared and properly

equipped, and to minimize the possibility of problems or delays in system

installation.

If you have any questions, please contact your Agilent representative.

2System Installation

Site Preparation

Site Preparation Process and Responsibilities

Table 1 Site Preparation Process

Agilent’s Responsibilities Customer’s Responsibilities

Site Preparation Visit

The Agilent representative will help you understand what you will need

to do to make your site ready.

You are responsible for all site construction and maintenance. You are

also responsible for obtaining any building permits and licenses

required by local laws and regulations.

Refer to the requirements and recommendations for site preparation:

•Structural Requirements

•Power Requirements

•Compressed Air Requirements

•SMEMA Communication

Site Planning and Implementation

•Plan your system area and prepare a system plan drawing that can

be used to install your system.

•Schedule and implement all site preparation activites.

Site Verification Visit

After primary power has been installed at the site, an Agilent

representative will carry out an inspection to verify that your electrical

power is suitable for the system, and verify that the site’s environmental

characteristics conform to the requirements.

•Wiring primary power to the system is your responsibility, as is

installing communications cabling to the system.

Receiving the System

Moving the equipment from the receiving dock to the installation site is

the customer’s responsibility.

•Check the Tilt and Shock indicators for signs of damage.

•Uncrate the system and move it to the site where it will be installed,

or to a safe storage area.

See Uncrating the System for details.

•You may inventory the shipment using the enclosed packing list.

You may leave the smaller boxes for the Agilent representative to

unpack when the system is installed.

Site Preparation

System Installation 3

Installation

An Agilent representative will complete the system installation.

Installation includes unpacking the smaller boxes, connecting cabling,

starting the system, and performing a complete system verification.

Other Matters

•Insurance – The system is insured by Agilent until it is delivered to

your loading dock.

•Warranty – The Agilent board test systems include a one-year

warranty that provides on-site hardware repair, software support

and software updates.

•Insurance – You must provide insurance coverage for your system

from the time it is delivered to your facility.

•Software Support Contract – You are responsible for initiating and

renewing support contracts for software, documentation updates,

and telephone support. Software support and updates are included

during the warranty period.

Table 1 Site Preparation Process

Agilent’s Responsibilities Customer’s Responsibilities

4 Medalist i3070 Series 5i System Installation

Site Preparation

Structural Requirements

•Floor Space Requirements

•Moving Access Requirements

Floor Space Requirements

The floor plan in Figure 1 incorporates areas needed around the Medalist

i3070 Series 5i to access panels and connection points for devices. The

plan shows the dimensions of the system with doors open, and the

recommended and minimum clearance.

Figure 1 Floor Plan with Recommended and Minimum Clearance

1000 mm (40”)

Monitor and

1000 mm (40”)

Medalist i3070 Series 5i

415 mm

820 mm 850 mm

450 mm

(16.5”) (18.0”)

(32.5”) (33.5”)

Recommended Clearance

Minimum

1231 mm (49”)

Power and air connections*

Keyboard

* Location shown for left-to-right configuration.

Connections are at the right side for right-to-left configuration.

Site Preparation

Medalist i3070 Series 5i System Installation 5

Board flow options are from left- to- right or right- to- left (Figure 2). This is

configured according to customer request prior to delivery. It cannot be

reconfigured on- site.

Figure 2 Board Flow Options

Dimensions of the Medalist i3070 Series 5i

Board Flow

Medalist i3070 Series 5i

Board Flow

Access

Left-to-Right Configuration

Medalist i3070 Series 5i

Right-to-Left Configuration

Access

Table 2 Medalist i3070 Series 5i Dimensions and Weight

Ref*

* See Figure 3.

Dimension Measurement

AWidth 1203 mm (48”)

BDepth (with arm straight) 1231 mm (49”)

CDepth (without arm) 933 mm (38”)

DMaximum height of system (including tower light) 2108 mm (83”)

EMaximum height of system (excluding tower light) 1892 mm (75”)

FHeight range setting of feet (clearance under base) 36 mm to 122 mm

(nominal 90 mm)

(1.5” to 4.8”; nominal 3.5”)

Weight 976 kg (2152 lb)

Maximum floor point loading (each leg) 1600 kg (3528 lb)

6 Medalist i3070 Series 5i System Installation

Site Preparation

Figure 3 Top and Front Views

A

B

C

D

E

F

Left-to-Right Configuration

Right-to-Left Configuration

A

B

C

D

E

F

Site Preparation

Medalist i3070 Series 5i System Installation 7

Moving Access Requirements

Space for Moving

The Medalist i3070 Series 5i will be crated for delivery. The crated system

requires a vertical clearance of at least 1500 mm (75”) and a horizontal

clearance of at least 1730 mm (56”) in all areas.

This is the minimum space required for the system to pass. Take into

account the turning radius of the forklift or moving equipment as well.

Forklift Requirements

A forklift with tines of at least 1530 mm (54”) and capable of lifting at

least 1500 kg (5000 lb) at a load centre of 1140 mm (45”) is needed to

unload and move the system.

Other transportation can be used as long as the full weight of the main

unit is fully and properly supported.

Table 3 Dimensions of the Crated System

Dimension Measurement

Width 1440 mm (57”)

Depth 1460 mm (57”)

Height 2400 mm (94”)

Weight 1014 kg (2235 lb)

Failure to meet the above requirements could result in serious injury

to personnel and/or damage to the Medalist i3070 Series 5i system.

WARNING

8 Medalist i3070 Series 5i System Installation

Site Preparation

Power Requirements

•Medalist i3070 Series 5i Main Power

•Medalist i3070 Series 5i PDU

•Mains Disconnect

•Power Cord

The system power and PDU must be factory configured to match the

power at the customer site. This is done prior to delivery and installation

at the customer site. The power cannot be reconfigured on- site.

The power configuration for the system is shown on a label at the rear of

the system (bottom right). The voltage of the PDU is indicated on the front

panel of the PDU.

Customer Responsibilities

It is the customer’s responsibility to (a) prepare the site with adequate AC

power for the system, and (b) connect the system to the AC power source.

These are not Agilent’s responsibilities.

Medalist i3070 Series 5i Main Power

This is the main 3- phase AC power input connected from the customer

site.

After connecting power to the system, do not power up the system. An Agilent service

representative will verify the power and complete the system installation and verification.

CAUTION

Table 4 Main Power Options

Power Option Frequency Voltage line-to-neutral/

line-to-line

200–240V 3-Phase Delta 3PD 50/60 Hz 200

220

230

240

208–220V 3-Phase Wye 3PY 50/60 Hz 208

220

380–415V 3-Phase Wye

with Neutral

3PN 50/60 Hz 220 / 380

230 / 400

240 / 415

Site Preparation

Medalist i3070 Series 5i System Installation 9

Medalist i3070 Series 5i PDU

The PDU (Power Distribution Unit) is the device in the system to which

AC power is connected. The PDU is wired differently for different power

configurations and will be configured to match the system power

configuration. The voltage of the PDU is marked on the front panel of the

PDU.

The E1135 PDU is connected via a 3- phase AC terminal block wired out

from the system main power.

Figure 4 PDU (Power Distribution Unit)

PDU

Mains Disconnect Switch

Rear View

3-phase AC Terminal Block

10 Medalist i3070 Series 5i System Installation

Site Preparation

Mains Disconnect

The system must be equipped with a mains disconnect that provides

over- current and short- circuit protection. It may be a fused disconnect or

a circuit breaker (see Figure 5).

If a fused disconnect is used, it must:

• Be rated for 30 amps in each phase.

• Open all line conductors and neutral conductors where local code

applies, but not the protective earth conductor.

• Be marked “System Mains Disconnect” or the equivalent in your local

language.

• Be marked with a “ON” for the On position or “OFF” for the Off

position.

• Be capable of being locked in the Off position, but not in the On

position.

• Be installed within 3 m (10 ft) of the system, where it can be easily

reached by the system operator without requiring the system to be

moved to access the disconnect.

If a circuit breaker is used, it must meet all of the above requirements

plus:

• Be rated for a minimum of 10,000 Amperes Interrupting Capacity (AIC)

if used on a 200–240 volt circuit, or 14,000 AIC if used on a higher

voltage circuit.

Figure 5 Wiring Diagram for Customer Site

Site Preparation

Medalist i3070 Series 5i System Installation 11

Power Cord

The power cord to the Medalist i3070 Series 5i depends on the country

where the system will be installed:

• International (E1135- 61610): Uses 5x6 mm2 5- conductor cord with a

IEC 60309 plug and mating receptacle.

•North America (E1135- 61611): Uses #10 AWG 5- conductor cord with

NEMA plug that mates with NEMA L21- 30. The female receptacle is

available locally.

Figure 6 Power cord and plugs

Figure 7 International 3-phase systems

International North America

12 Medalist i3070 Series 5i System Installation

Site Preparation

Figure 8 North America 3-phase systems

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Keysight Medalist i3070 Series 5i Inline System Installation guide

Keysight Medalist i3070 Series 5i Inline System Installation guide

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