TONAZZI COLIBRI’ 601 User manual

CLIENTE:

CUSTOMER:

MATRICOLA N°:

SERIAL N°:

BODY’N SCENTS INC.

502000019

3

COLIBRI’ 601

MACCHINA INTUBETTATRICE

QUADRI COMANDO E/O PANNELLI DI CONTROLLO

TUBE FILLING MACHINE

COMMAND AND/OR CONTROL PANEL

COLIBRI’ 601

/

MACCHINA INTUBETTATRICE / TUBE FILLING MACHINE

QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL

Sede Amministrativa / Registered Administrative Office: Via Kennedy, 2/4 - 20023 CERRO M. (MI) ITALIA

Tel: (0331) 514356 - Fax (0331) 515671

Manual drawn up in conformity with EEC directive 98/37/EC.

Created by the Marchesini S.p.A. Documentation Department (Editing/Graphic) in collaboration with the Technical

Design Department.

Translated in collaboration with Intracoop S.c.r.l., a translation company which operates in conformity with UNI EN

29002 (ISO 9002)

Manuale redatto in conformità con la direttiva 98/37/CE.

Realizzato dal Dipartimento Documentale (Redazione/Grafica) della Marchesini S.p.A. in collaborazione con la

Direzione Tecnica Progettuale.

Traduzioni realizzate con la collaborazione della Agenzia Intracoop S.c.r.l., Società di Traduzioni operante in conformità

UNI EN 29002 (ISO 9002)

Codice Manuale: 502000019-1-1

Ultima data di stampa: 15/04/03 N° pagine totali: 17

Manual Code:

Date of final print: Total N° of pages:

CLIENTE:

CUSTOMER:

MATRICOLA N°:

SERIAL N°:

BODY’N SCENTS INC.

502000019

3

INDEX

USER MANUAL

Operating instructions and specifications . . . . . . . . . . . . . . . . . A-1

Machine Process Cycle . . . . . . . . . . . . . . . . . . . . . . A-1

Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Description Of Controls . . . . . . . . . . . . . . . . . . . . . . . B-2

Program Structure . . . . . . . . . . . . . . . . . . . . . . . . B-3

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Selections . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Functional selectors . . . . . . . . . . . . . . . . . . . . . . . B-6

Key selector . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Parameters change . . . . . . . . . . . . . . . . . . . . . . . B-8

Semiautomatic adjustment . . . . . . . . . . . . . . . . . . . . . B-9

Operating size setting . . . . . . . . . . . . . . . . . . . . . . B-10

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

Message Language Selection . . . . . . . . . . . . . . . . . . . . B-12

Size configuration . . . . . . . . . . . . . . . . . . . . . . . . B-13

Production data . . . . . . . . . . . . . . . . . . . . . . . . B-14

Resetting counters . . . . . . . . . . . . . . . . . . . . . . B-14

Machine states . . . . . . . . . . . . . . . . . . . . . . . . B-15

Service menu . . . . . . . . . . . . . . . . . . . . . . . . . B-16

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . B-17

Functional selectors Continued .... . . . . . . . . . . . . . . . . . . . C-1

Key selectors Continued .... . . . . . . . . . . . . . . . . . . . . . D-1

Parameters Change Continued .... . . . . . . . . . . . . . . . . . . . E-1

PAGE 1

This page has been left deliberately blank

Marchesini Group

PAGE 2

USER MANUAL

Operating instructions and specifications

Machine Process Cycle

A feed unit deposits a bottle in each bucket on the product chain conveyor.

The presence of the product enables pick-up of the carton and the leaflet.

The product and the leaflet are inserted in the carton by the pushers.

The cartons are then closed.

If there is no carton or no leaflet, the content of the tray is rejected.

PAGE A-1

Control panel

1

Stop pushbutton If pressed for longer than 3 seconds this pushbutton will

also perform a lamp test.

2

Start pushbutton

3

Power on led

4

CPU fault warning led When lit this indicates a PLC operating fault.

5

Communication error warning led Fix: fault in the communication between display and PLC.

Data trasmission retry.

Flashing: display results disconnected.

Check the electrical connection.

6

Reset pushbutton This acts as a safety device reset pushbutton

7

Acoustic alarm

8

Emergency stop pushbutton machine In the event of an emergency press this pushbutton to

immediately stop all those motors which might constitute

a danger for the operator.

9

Programming key

10

Machine automatic restart service/running

warning light

11

Display

12

Jack plug socket When the remote control jack is plugged into this socket

the machine cannot be started from the main control

panel and the safety switches of the control circuit are

disenabled.

12

Main switch

PART A

PAGE A-2

Display

Description

The primary function of the control panel is to facilitate the operator’s tasks by displaying machine status and

stoppage messages on the control panel display.

This approach has made it possible to dispense with a large number of warning lights and LED. The display

of status and stoppage messages enables rapid diagnosis of machine conditions and therefore more rapid

operator intervention.

The control panel also provides access to a series of menus for managing machine configuration, and other

functions.

The displays shown in the pages which follow are intended as examples only.

The processing program is tailored to customers’ individual requirements and as a consequence the displays on your

equipment might vary from those shown in the examples which follow.

Data interchange takes place over an Allen Bradley DH+ protocol.

PARTE B Allen Bradley

PAG. B-1

Description Of Controls

1Programming key

All those functions which require insertion of the programming key will modify machine functioning. Turning the key

to the "PRG" position immediately stops the machine.

In order to prevent accidental or unauthorised use, do not leave the programming key inserted when not in use. The

programming key must only be used by authorised, qualified personnel.

To access programming functions (e.g. modifying parameters, other function), insert the programming key

and turn it to the "PRG" position.

When you turn the programming key to the "PRG" position, the message "Programming On" will be

displayed. In this position, the machine will remain stopped and wait for data entries from the control panel.

To restart the machine, turn the programming key to the "RUN" position.

2Function keys: allow access to sub-menus and entry of machine functions. (from F1 to F10)

3Numeric keyboard

4Confirm key (ENTER)

Allen Bradley PARTE B

PAG. B-2

Program Structure

P. B-9

P. B-15

P. B-13 P. B-7

P. B-6

P. B-14

P. B-12

P. B-11

P. B-8

P. B-4

P. B-10

P. B-16

P. B-5

PARTE B Allen Bradley

PAG. B-3

Main Menu

The main menu is displayed when the machine is switched on and displays production parameters. .

The main menu displays the following items:

Machine speed

In cycles per minute (RPM).

Hour

Expressed in 00:mm:ss

Machine status messages

The central zone is reserved for displaying stop messages and/or indications for the operator.

Allen Bradley PARTE B

PAG. B-4

Selections

Pressing the key corresponding to "SELECTIONS" on the main menu, the following display will appear

Access to sub-menus

To gain access to sub-menus, press the function key for the line displaying the sub-menu you require.

To return to the previous menu, press the F5 = RETURN key.

PARTE B Allen Bradley

PAG. B-5

Functional selectors

You can set the function selectors without stopping the machine and inserting the programming key.

To access the functional selectors, select the F6 = "FUNCTIONAL SELECTORS" option on the

"SELECTIONS"; the following display will appear

Function selectors can be set at disenabled or enabled by pressing the function key for the line showing the

selector you wish to set.

To scroll through the data on the display, press:

the lower-case "PAGE " key to scroll upwards

the lower-case "PAGE " key to scroll downwards.

When you have completed selector adjustment, press the F5 = "RETURN" key to return to the previous

menu.

FOR DETAILS OF CUSTOMER SPECIFIC MENU ITEMS

SEE PAGE C-1 OF THIS MANUAL UNDER THE HEADING:

"FUNCTIONAL SELECTORS Continued ...."

Allen Bradley PARTE B

PAG. B-6

Key selector

To set the keyswitch selectors you must first stop the machine, insert the programming key and turn it to the "PRG"

position.

The programming key may only be used by authorised, qualified personnel.

To access the key selectors, select the F7 = "KEY SELECTORS" option on the "SELECTIONS"; the following

display will appear:

Key selectors can be set at disenabled or enabled by pressing the function key for the line showing the

selector you wish to set.

To scroll through the data on the display, press:

the lower-case "PAGE " key to scroll upwards

the lower-case "PAGE " key to scroll downwards.

When you have completed selector adjustment, press the F5 = "RETURN" key to return to the previous

menu.

FOR DETAILS OF CUSTOMER SPECIFIC MENU ITEMS

SEE PAGE D-1 OF THIS MANUAL UNDER THE HEADING:

"KEY SELECTORS Continued ...."

To restart the machine, turn the programming key to the "RUN" position.

PARTE B Allen Bradley

PAG. B-7

Parameters change

To modify the parameters you must first stop the machine, insert the programming key and turn it to the "PRG"

position.

The programming key may only be used by authorised, qualified personnel.

To access the size configuration data, select the F8 = "PARAMETERS CHANGE" option on the

"SELECTORS"; the following display will appear

To modify parameters following the instructions:

1Pressing the function key corresponding to the parameter to be modified.

2Use the numeric keyboard to insert the new value.

3Press the "ENTER" key to confirm.

Repeat this procedure to modify other parameters.

To modify selectors press the function key for the line showing the selector you wish to set.

When you have completed adjustments, press F1="CONTINUE" to confirm adjustments or press the F5

= "RETURN" key to return to the previous menu.

FOR DETAILS OF CUSTOMER SPECIFIC MENU ITEMS

SEE PAGE E-1 OF THIS MANUAL UNDER THE HEADING:

"PARAMETERS CHANGE Continued ...."

To restart the machine, turn the programming key to the "RUN" position.

When the setting is made, the parameters set in the SIZE CONFIGURATION menu are loaded.

If the parameters are invalid, an INVALID PARAMETER indication appears on the display and the display switches to

the invalid parameter page so that you can enter new, correct values.

Allen Bradley PARTE B

PAG. B-8

Semiautomatic adjustment

To access the size configuration data, select the F9 = "SEMIAUTOMATIC ADJUSTMENT" option on the

"SELECTORS"; the following display will appear

The list of the adjustement is:

Carton length adjust. close

This selector is of the momentary type, i.e. it is ON when pressed down and OFF when released. To switch

the selector, press the key to the left of the selector.

In the ON position this selector operates the motor adjusting the machine width and moves the mobile part

towards the fixed part during size changeover operations.

When the mobile part arrives at the end of its stroke, the motor will stop automatically.

Carton length adjust. open

This selector is of the momentary type, i.e. it is ON when pressed down and OFF when released. To switch

the selector, press the key to the left of the selector.

In the ON position this selector operates the motor adjusting the machine width and moves the mobile part

away from the fixed part to facilitate size changeover, cleaning and maintenance operations.

When the mobile part arrives at the end of its stroke, the motor will stop automatically.

To return to the previous menu, press the F5 = RETURN key.

PARTE B Allen Bradley

PAG. B-9

Operating size setting

To access the size configuration data, select the F10 = "OPERATING SIZE SETTING" option on the

"SELECTORS"; the following display will appear:

Press the F5 = "RETURN" key to return to the previous menu.

Allen Bradley PARTE B

PAG. B-10

Menu

To access the menu, select "MENU" ; the following display will appear

Access to sub-menus

To gain access to sub-menus, press the function key for the line displaying the sub-menu you require.

Press the F5 = "RETURN" key to return to the previous menu.

PARTE B Allen Bradley

PAG. B-11

Message Language Selection

To access the language, select the F6 = "MESSAGE LANGUAGE SELECTIONS" option on the "MENU"; the

following display will appear:

To select a language, press the key F6 corresponding to the language you require.

Press the F5 = "RETURN" key to return to the previous menu.

Allen Bradley PARTE B

PAG. B-12

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TONAZZI COLIBRI’ 601 User manual

TONAZZI COLIBRI’ 601 User manual

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