ersa i-CON 1V Operating Instructions Manual

Ersa GmbH

Leonhard-Karl-Str. 24 Phone: +49 9342/800-0

97877 Wertheim/Germany Fax +49 9342/800-127

www.ersa.com [email protected]

Ersa i-CON 1V & i-CON 2V

Soldering station

Operating Instructions

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Table of Contents

1. Introduction .......................................................................................................... 63

1.1 Supply unit ............................................................................................................................ 63

2. Technical data ....................................................................................................... 64

3. Concerning your safety .......................................................................................... 67

3.1 Explanations on pictograms and symbols ........................................................................... 67

3.2 Safety instructions ............................................................................................................... 68

3.3 Intended use ......................................................................................................................... 71

3.4 National and international regulations ............................................................................... 71

4. Transport, storage, waste disposal ........................................................................ 72

5. Commissioning ...................................................................................................... 73

5.1 Before start-up ..................................................................................................................... 73

5.2 Switching on the first time .................................................................................................... 74

5.2.1 microSD card ............................................................................................................. 75

5.2.1.1 Inserting a microSD card ...........................................................................76

6. Functional description ........................................................................................... 77

6.1 Operation ............................................................................................................................. 77

6.2 The working mode ............................................................................................................... 77

6.2.1 Software version ....................................................................................................... 78

6.2.2 Activating tools ......................................................................................................... 78

6.2.3 Setting the heating level of the heating plate .......................................................... 78

6.2.4 Working with the heating plate ................................................................................ 79

6.2.4.1 Heating plate power values ........................................................................79

6.2.5 Working with three fixed temperatures (target temperatures) .............................. 80

6.3 Parameter mode .................................................................................................................. 81

6.3.1 i-SET TOOL ................................................................................................................. 81

6.3.2 Target temperature .................................................................................................. 82

6.3.2.1 Setting three target temperatures (fixed temperatures) ..........................83

6.3.3 Calibration temperature ........................................................................................... 83

6.3.4 Tip offset ................................................................................................................... 84

6.3.5 Calibration ................................................................................................................ 85

6.3.6 Determining the calibration temperature ............................................................... 85

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Table of Contents

6.3.7 Energy ....................................................................................................................... 85

6.3.8 Standby period .......................................................................................................... 86

6.3.9 Standby temperature ............................................................................................... 87

6.3.10 Configuration mode.................................................................................................. 87

6.3.11 Temperature window ............................................................................................... 88

6.3.12 Process alarm ............................................................................................................ 88

6.3.13 Password protection................................................................................................. 88

6.3.13.1 Setting the password..................................................................................89

6.3.13.2 Changing the password ..............................................................................90

6.3.13.3 Input without disabling the password .......................................................90

6.3.13.4 Forgotten password ...................................................................................91

6.3.14 Temperature unit ...................................................................................................... 91

6.3.15 Language selection ................................................................................................... 91

6.3.16 Adjustable shutdown function (idle state) ............................................................... 91

6.3.17 Heating plate ............................................................................................................. 92

6.3.17.1 Connecting heating plate to soldering station ..........................................92

6.3.17.2 Activating the heating plate ....................................................................... 92

6.3.18 Activating the soldering fume extraction ................................................................ 93

6.3.19 Fixed temperature .................................................................................................... 93

6.3.19.1 Enabling the fixed temperature function ..................................................93

6.4 Factory settings (“Default”) .... ............................................................................................. 94

6.5 Contrast ................................................................................................................................ 95

6.6 Changing soldering tips ........................................................................................................ 96

6.6.1 Changing the i-TOOL soldering tip ................................................................ ............ 96

6.6.1.1 Replacing the soldering tip in the soldering tip fastening .........................97

6.6.2 Changing the X-TOOL desoldering tip ...................................................................... 98

6.6.3 Changing the X-TOOL VARIO desoldering tip ........................................................... 98

6.6.4 Changing the CHIP TOOL VARIO soldering tip .......................................................... 99

6.7 Changing a heating element .............................................................................................. 100

6.7.1 Changing the i-TOOL heating element ................................................................... 100

6.7.2 Changing the CHIP TOOL heating element ............................................................. 101

6.7.3 Changing the X-TOOL heating element .................................................................. 101

6.7.4 Changing the CHIP TOOL VARIO heating element ................................................. 101

6.7.5 Changing the X-TOOL VARIO heating head ............................................................ 102

6.8 Sensitive components ........................................................................................................ 103

7. Error diagnosis and remedy ................................................................................. 104

7.1 General errors .................................................................................................................... 104

7.2 Other faults ........................................................................................................................ 104

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

7.3 Continuity test for i-Tool .................................................................................................... 105

7.3.1 Continuity test for i-TOOL heating element ........................................................... 105

7.3.2 Continuity test for i-TOOL thermocouple .............................................................. 105

7.4 Continuity test for CHIP TOOL VARIO ................................................................................ 105

7.5 Continuity test for X-TOOL ................................................................................................. 106

7.5.1 Continuity test for X-TOOL heating element .......................................................... 106

7.5.2 Continuity test for X-TOOL thermocouple ............................................................. 107

7.6 Continuity test for X-TOOL VARIO heating element .......................................................... 107

7.7 Parameter changes not possible........................................................................................ 108

7.8 Error messages ................................................................................................................... 109

8. Maintenance and cleaning .................................................................................. 110

8.1 Important care work .......................................................................................................... 110

8.2 Cleaning .............................................................................................................................. 110

9. Spare parts, accessories ...................................................................................... 111

9.1 QR code links and web addresses for tool tips in ERSA web shop .................................... 113

10. Warranty ............................................................................................................. 115

Table of Contents

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Introduction

1. Introducon





-

tory environments.

1.1 Supply unit











. This way you can





-

ments.







3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Technical data

2. Technical data

Soldering staon i-CON 1V i-CON 2V

Designaon Value Value

Dimensions, mm 150 x 175 x 105

Weight, kg 3.0 3.7

Mains voltage, VAC 220-240

Mains frequency 50-60

Fuse (slow blowing), A 0.8

 110-120

Mains frequency, Hz 50-60

Fuse (slow blowing), A 1,6

Secondary voltage, VAC 24

 150

 80 120

 I

Permissible ambient temperature, °C 0-40

Temperature range (stepless), °C, °F 50-450, 122-842

 < ± 2

 < 2

 < 2

 4

Rear side interface





standby signal

 - 

Miscellaneous

Control technology

-

TRONIC

 LC-Display, blue

Conformity

Supply cable 2 m, PVC, with appliance socket





Acc. to MIL-SPEC/ESA-standard

VDE, EMC-tested

Connectable soldering and desoldering devices (depending on model): i-TOOL, CHIP TOOL, CHIP TOOL VARIO,

X-TOOL, X-TOOL VARIO, TECH TOOL, MICRO TOOL, POWER TOOL, i-SET TOOL





3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Technical data

i-Tool soldering iron

Designaon Value

 24

 150

 80

 Approx. 10 s

Temperature range, °C 150 – 450 °C

 Less than ± 2

Weight (without supply cable), Approx. 30 g

Miscellaneous







Desoldering iron CHIP TOOL

Designaon Value

 24

Maximum heat output PTC 2 x 30 W/280 °C, 2 x 20 W/350 °C

 Depending on desoldering

Temperature range, °C 150 – 450

Temperature sensor PTC

Weight (without supply cable), Approx. 75 g

Supply cable 

Design 

Desoldering CHIP TOOL VARIO

Designaon Value

 24

 80

Temperature range, °C 150 – 450

Temperature sensor 

Weight (without supply cable), Approx. 30

Dimensions (without supply cable), mm Approx. 145 x 45 x 25

Supply cable, m Approx. 1,2

Design 

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Technical data

Desoldering iron X-TOOL

Designaon Value

 24

Heat-up power, 260 W

 

Temperature measurement K-type thermocouple

 2, each 60 W (at 360 °C)

 up to 800 mbar

Weight, 

 approx. 70 mm

Design 

Desoldering iron X-TOOL VARIO

Designaon Value

 24

Heat-up power, 150 W

 approx. 35 s to 350 °C

Temperature range, °C 150 – 450

Temperature measurement Ni-CrNi thermocouple

Start vacuum, Up to 800 mbar

Weight, 

Design 

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Concerning your safety

3. Concerning your safety

Ersa products are developed, manufactured and tested in compliance with general

requirements concerning health and safety.

However, residual risk does remain!









3.1 Explanaons on pictograms and symbols



WARNING! Is used for warnings of immediate danger.

Not avoiding this danger may result in death, extremely serious injury or

property damage.

ATTENTION! Is used for warnings of possibly dangerous situaons.

Not avoiding this danger may result in death, extremely serious injury or

property damage.

ATTENTION Is used for warnings of possibly dangerous situaons.

Not avoiding this danger may result in minor injuries, light injuries or

property damage.



and hints.

■

This symbol refers to

 

 

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Concerning your safety

3.2 Safety instrucons

WARNING! Malfuncons of the device possible!

Check all components before each use. Have damaged parts only

repaired by a specialist or the manufacturer. If repairs are carried out



use original Ersa spare parts for possible repairs.

ATTENTION Risk of burning!

-



connected with the thermal tool. The hot tool insert should never come





ATTENTION Risk of injury!

Keep unauthorized persons at a safe distance. Make sure that unautho-

rized persons, especially children, have no access to the thermal tools.

ATTENTION! Fire hazard!

-

ids and gases from the working range of the thermal tool. If work is inter-

rupted, always store the thermal tool in the workstand provided for this



ATTENTION! Fire hazard!



-



ATTENTION Risk of injury!



the risk of accidents.

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Concerning your safety

ATTENTION Eang and drinking prohibited!

Solders and solder auxiliaries are toxic. If they enter into the organism it

strictly prohibited.



solder auxiliaries.

CAUTION! Danger of poisoning by inhalaon!

-





CAUTION

! Dangerous electrical voltage!







circuits or electric shocks and must therefore be immediately replaced.

ATTENTION! Fire hazard and dangerous electrical voltage!





CAUTION! Risk of injury!

Take care of your thermal tool. Always keep your Ersa product in a safe

and dry place, out of the reach of children. Follow the maintenance



accessories and spare parts from Ersa.

ATTENTION Risk of injury!

Physically and/or mentally disabled persons must only use the soldering



allowed to play with the soldering devices.

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Concerning your safety

This device can be used by children aged 8 and above as well as people

-

ence and knowledge provided they are supervised, have been instructed



Children are not allowed to play with the device. Cleaning and mainte-

nance must not be performed by children without supervision.

CAUTION! Wear protecve clothing!





CAUTION! Safe disposal of solder waste!

Solder waste is hazardous waste and must not be disposed with the nor-

mal household waste. Provide safe and environmentally friendly disposal





Note ESD sensive components!



the warnings on the packing or ask the manufacturer or supplier. To pro-



discharge).

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Concerning your safety

3.3 Intended use







case of unintended use and tampering with the device, any warranty and liability claims

of the buyer against the manufacturer will become null and void. Intended use also



3.4 Naonal and internaonal regulaons





3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

Transport, storage, waste disposal

4. Transport, storage, waste disposal











a dehumidifying agent. Damage caused by unprofessional transport or storage are not

covered under warranty.



Parliament and of the Council of 27 January 2003 on waste electrical and

electronic equipment:

Products marked with a crossed out waste bin must not be disposed of

-





-



3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

5. Commissioning

5.1 Before start-up

Please check the contents in the package for completeness. With regard to this, please

read the [Spare parts, accessories] chapter! Should any of the listed components be dam-

aged or incomplete, you should immediately consult your supplier.

i-CON 1V

Table of Contents

Order no.

0IC1100V 0IC1100V0C 0IC1100VCV 0IC1100VXV 0IC103A0C

i-CON 1V 0IC113V 1 x 1 x 1 x 1 x 1 x

i-TOOL 0100CDJ 1 x 1 x

CHIP TOOL VARIO 0460MDJ 1 x

X-TOOL VARIO 0740EDJ 1 x

Interface 1 x 1 x

All soldering irons come with a matching workstand.

i-CON 2V

Table of Contents

Order no.

0IC2200V 0IC2200VC 0IC2200VIT 0IC2200VXT 0IC2200V0C 0IC22300C

i-CON 2V 0IC223 1 x 1 x 1 x 1 x 1 x 1x

i-TOOL 0100CDJ 1 x 1 x 2 x 1 x 1 x

CHIP TOOL VARIO 0460MDJ 1 x

X-TOOL VARIO 0740EDJ 1 x

Vacuum station 0CU103A 1 x

Interface 1 x 1x

All soldering irons come with a matching workstand.

Commissioning

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

5.2 Switching on the rst me

■





■

Before switching on, make sure that the mains voltage complies with



■

a.





i-CON 1V:

i-CON 2V:

The following combinaons are not possible:

le CHIP TOOL VARIO and right POWER TOOL as well as le CHIP TOOL VARIO and right CHIP TOOL VARIO.

OFF

i-TOOL, POWER TOOL, TECH-TOOL,

MICRO TOOL, X-TOOL, X-TOOL VARIO,

i-SET TOOL, CHIP TOOL, CHIP TOOL VARIO

Potentialausgleichsbuchse

i-TOOL, POWER TOOL, TECH-TOOL,

MICRO TOOL, X-TOOL, X-TOOL VARIO,

i-SET TOOL, CHIP TOOL, CHIP TOOL VARIO

Potenalausgleichsbuchse

i-TOOL, X-TOOL VARIO,

CHIP TOOL VARIO

Commissioning

Equipotential bonding socket



3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

■



■



socket. The pin in the plug must match the groove in



■



insert the plug into the socket and lock it. Store the

soldering tool in the workstand.

■

Connect the mains supply cable with the soldering



➊

Interface (C models)

■



CAUTION! Risk of burning!



switched on!

5.2.1 microSD card



be found on the web pages of "www.kurtzersa.com". Log in to the free Members Area



Commissioning

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

5.2.1.1 Inserng a microSD card



■

Insert the microSD card into the port as

shown.

■





card is inserted correctly.

■

If there is no tangible resistance take the card

out completely and try again.

■



as soon as the card is inserted correctly. For





■





i-CON 1V oder i-CON 2V under “Downloads”.

Commissioning

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

6. Funconal descripon

6.1 Operaon

a at



switch will light up red.

The soldering station is controlled via a rotary encoder



to be pressed as a push-button. It is called i-OP. The i-OP

allows selecting desired functions or changing values.

A clockwise rotation will result in higher values and a



result in increments of one. Quick turning will change the selected values in increments

of 10/50/100 (depending on the corresponding parameter).



-



in plain text in a clearly structured display window.

6.2 The working mode



ab of the solder-



■

Actual value c.

■

Target value and, where appropriate, standby status

④.

■

Connected soldering tool (in our example i-Tool) e.

■

f.







[Fixed temperature].



via the parameter mode. A password is needed to do so.

Functional description

3BA00231 · 2019-03-12 · Rev. 4

Ersa i-CON 1V & i-CON 2V

6.2.1 Soware version





keep it ready as our Service Department may ask you for it. -



queried in the [Contrast] menu. With regard to this, please read chapter 6.5 [Contrast].

6.2.2 Acvang tools



alternately by pressing the i-OP. A connected i-Tool, CHIP TOOL VARIO or X-TOOL VARIO is







via the parameter mode. A password is needed to do so.





6.2.3 Seng the heang level of the heang plate

-







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

row. The opposite display appears.

■



turning the i-OP.







■



Functional description

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ersa i-CON 1V, i-CON 2V Operating Instructions Manual

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