New Braunfels 03207245 Owner's manual

Brand: New Braunfels

Model: 03207245

Category: Barbecues & grills

Type: Owner's manual

CAUTION WARNING

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you. It gives off carbon

monoxide, which has no odor. NEVER burn charcoal

inside homes, vehicles or tents.

Read and follow all safety statements, warnings,

assembly instructions and use & care directions before

attempting to assemble and cook.

CAUTIONCAUTION

Some parts may contain sharp edges – especially as

noted in manual. Wear protective gloves if necessary.

THIS UNIT IS HEAVY.

DO NOT assemble

without a helper.

Tools needed for assembly: Phillips screwdriver • Adjustable wrench

Hondo Deluxe

MODEL 03207245

Assembly Instructions

Hondo Deluxe 03207245 E / 42802128(02-12-03)

STOP!

Missing a part?

No need to go back to the store!

The store where you made your purchase

does not stock parts for this item. If you

need parts, whether they are missing or

damaged, call the Customer Service toll

free Help Line.

Call us and we will gladly ship

the part you need

FREE OF CHARGE.

Call Our Help Line

PARTS LIST

ITEM DESCRIPTION QTY

55700342 SMOKE CHAMBER KIT 1

55700343 SMOKE CHAMBER LID ASSEMBLY 1

55700344 FIREBOX KIT 1

55700345 FIREBOX LID ASSEMBLY 1

55700346 HINGE KIT 1

55700347 FRONT SHELF KIT 1

55700348 AXLE KIT 1

55700349 WHEEL KIT 1

55700350 LEG BRACE KIT 1

55700351 SMOKE STACK KIT 1

55700352 SHORT LEG KIT 1

55700353 LONG LEG KIT 1

ITEM DESCRIPTION QTY

55700354 KNOCKOUT COVER KIT 1

55700355 DOOR LATCH KIT 1

55700356 LOGO PLATE KIT 1

55700357 BUTTERFLY DAMPER KIT 1

42000016 HARDWARE BAG 1

42802128 ASSEMBLY INSTRUCTIONS 1

45602003 LEG EXTENDER 2

40009927 CAST IRON COOKING GRATE, Small 1

40009928 CAST IRON COOKING GRATE, Large 1

40002811 GRATE SET (3) 1

46030090 WIRE SHELF 1

44830150 GREASE CAN HOLDER 1

BEFORE BEGINNING ASSEMBLY...GETAHELPER!

Pick a suitable location to work. Open the carton and slit the corners to

open like the illustration below. This will give you a protective work surface upon which to start the assembly.

This unit is heavy and

requires a second person for lifting and moving.

• Cart should be assembled in position

shown.

• Connect leg sections together as

shown.

•

Affix wire shelf as shown in section

• Attach leg braces to each side with

eight and eight

flange nuts.

• Thread wheel axle through both legs

on the right side as shown and attach

using a for each side.

• Snap hub cap into place as shown.

• Insert into bottom of

legs opposite of wheels.

Make sure short legs with axle holes

are on the same side.

• AA.

• Wire shelf must be attached before

leg brace assembly begins.

1/4 -20 x1-3/4 screws

1/4-20

wheel hitch pin

leg extenders

• With cart positioned as shown,

align holes on cart with those

on the smoke chamber bottom.

• Attach the smoke chamber

using four

screws and four flange

nuts per leg.

• Tighten all hardware.

1/4-20x1-3/4”

1/4-20

DO NOT ASSEMBLE WITHOUT A HELPER.

Connect Leg Sections

(Repeat for Other Side)

Long Leg

Short Leg

(with Axle holes)

Attach Leg Braces

(Repeat for Other Side)

Attach Wire Shelf

Leg

Extenders

Attach

Wheel, Hitch Pin &

Hub Cap

(Repeat for other side)

Smoke Chamber

Lid not shown for clarity.

Slotted

Hole

Round

Hole

• Attach knockout cover to the firebox

chamber using two screws and

two

• With smoker turned onto its right side,

lower the firebox over the opening on

smoke chamber as shown. Align the holes

in the smoke chamber to those on the

firebox and insert six

and washers.

• Attach six to the backs

of each firebox screw and tighten.

8-32 x 1/2

8-32 keps nuts.

1/4 - 20 x 3/4 hex

head screws

1/4 - 20 flange nuts

Check to be sure that all screws and nuts

used so far are fully tightened.

• Have someone help you stand the unit

in the upright position.

Firebox

Smoke Chamber

(Left Side)

• Attach using two

and two

• Attach using three

and three

smokestack

1/4 - 20 x 1/2 screws

1/4 - 20 flange nuts

front shelf

1/4 - 20 x 3/4 screws

1/4 x 20 flange nuts.

Lid removed for clarity.

Attach

Smokestack

Attach

Front Shelf

Shelf Attachment

Knockout

Cover

Lids not shown

for clarity.

Lids removed for clarity.

• Insert wire and cast iron grates as

shown.

• Hang the grease can holder under the

smoke chamber on right side. Enter

through large hole first.

• An empty soup can is recommended to

hang from grease can holder.

Grease Can Holder

WARNING

MOST SURFACES ON THIS UNIT ARE HOT WHEN IN USE.

USE EXTREME CAUTION. KEEP OTHERS AWAY FROM UNIT.

ALWAYS WEAR PROTECTIVE CLOTHING TO PREVENT INJURY.

Limited Warranty

New Braunfels Smoker Co. warrants this grill/smoker for replacement or repair of parts and/or workmanship for a period of ninety (90)

days . Paint is not warranted and will require touchup.

These limited warranties are made exclusively to the original customer presenting proof of purchase. These warranties are limited to

non-commercial residential use only. Any returned goods must be shipped prepaid. These warranties do not cover normal wear and

tear or damages resulting from abuse or misuse. This warranty excludes incidental or consequential cost due to damages or losses or

property of any nature.

NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an

implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and

you may also have other legal rights which may vary from state to state.

For further information, contact the New Braunfels Smoker Co., toll free at 1-800-232-3398.

HARDWARE LIST

Hardware is shown actual size. You may have spare hardware after assembly is complete.

1/4-20x1/2”

Machine Screw

Qty. 2

1/4-20x1-3/4”

Machine Screw

Qty. 12

1/4-20

Flange Nut

Qty. 23

1/4-20

Reverse Lock Nut

Qty. 2

1/4-20x3/4”

Hex-Head

Machine Screw

Qty. 8

1/4-20

Flat Washer

Qty. 10

1/4-20x 3/4”

Machine Screw

Qty. 3

#8-32

Keps Nut

Qty. 2

#8-32 x 1/2

Machine Screw

Qty. 2

Before you begin...

Familairize yourself with the major components and controls of

the unit.

Smokestack

Damper

Smoke

Chamber

Firebox

Damper

Grilling

Barbequing

Slow Smoking

is a method of cooking directly over a fire, for foods

such as steaks, hamburgers, and hot dogs. Cooking

temperatures for grilling ranges from approximately 350° to

550°. Due to the high temperatures and direct proximity to the

fire, this type of cooking requires close attention.

is accomplished by using indirect heat, with a

temperature range from approximately 225° to 350°. Using an

offset firebox design, only the heat and smoke flow through the

smoke chamber, cooking the food without direct contact with the

fire. This method is ideal for chicken, ribs, fish, and vegetables.

can also be done with the offset firebox

design, using indirect heat and smoke. Similar to barbequing,

the food is placed in the smoke chamber, with the fire in the

firebox. However, slow smoking occurs in a temperature range

of approximately 140° to 225°, and requires an extended

cooking time. This type of cooking is ideal for turkey, ham, or

sausage.

With any type of live fire cooking, allow enough time to build a

fire and get the grill/smoker up to temperature.

Build a fire using either charcoal briquettes, lump charcoal, or

wood chunks. Briquettes offer a very good source of heat, and

are readily available in the marketplace. Most briquettes are

manufactured using a combination of wood charcoal, coal

powder, and a processing binder. Lump charcoal is a premium

form of charcoal because it is made of only wood. Lump

charcoal burns hotter and longer than briquettes, and imparts

no chemical flavors to the food being cooked. For a more robust

smoke flavor using briquettes or lump charcoal, try adding

several wood chunks to the fire. Wood chunks are available in a

variety of natural flavors, and can be used alone or in addition to

charcoal. As a general rule, any hardwood that bears a fruit or

nut is suitable for cooking. However, different woods have very

different tastes.

Pecan Hickory Mesquite

Apple White Oak Blackjack Oak

Peach Cherry Red Oak

Experiment with different woods to determine your personal

favorite, and always use well-seasoned wood. Green or fresh-

cut wood can turn food black, and tastes bitter.

, the following steps

should be taken to season the interior steel and cast iron grates.

This will seal the inside surfaces with wood smoke and resin,

helping to prevent corrosion. , brush all interior surfaces

and cast iron grates with vegetable oil. , build a small fire

on the fire grate inside the firebox, being sure not to lay coals

against the walls. After the fire becomes established, close both

lids and position both dampers approximately 1/4 open. Sustain

this fire for at least 2 hours.

Mild Flavor Medium Flavor Heavy Flavor

Prior to cooking on your grill/smoker

First

The unit is now ready for

cooking!

Grilling

Position both fire grates in the smoke chamber. Build a fire on

top of the fire grates using either charcoal briquettes, lump

charcoal, or wood chunks. Keep the smoke chamber lid open,

and both dampers open, until the fire has established itself and

is ready for cooking. Spread out coals as required, insert

cooking grates, and start grilling. Remember, grilling is done

over the top of the fire. Use the dampers to regulate the fire and

heat. Open the dampers to increase temperature; close

dampers to decrease temperatures. The smoke chamber door

can remain open or closed. Refer to recipes for required

cooking times and temperatures.

Barbequing and Slow Smoking

Position both cooking grates in the smoke chamber. Position

one fire grate in the firebox. Build a fire on this fire grate using

either charcoal briquettes, lump charcoal, or wood chunks.

Keep the firebox lid open, and both dampers open until the fire

is established. Then, close the firebox lid (both lids should now

be closed) and you will begin to see smoke flow from the

smokestack. Adjust both dampers until the desired smoker

chamber temperature is achieved. Open the dampers to

increase temperature; close the dampers to decrease

temperatures. This process of adjusting the temperature can

take several minutes. Once the proper setting is obtained, only

occasional attention is required. Now, place the food in the

smoke chamber. Remember, this is indirect cooking, so the fire

is in the firebox, and the food is placed in the smoke chamber.

Keep both lids closed while cooking to prevent unnecessary

loss of heat and smoke. Refer to recipes for required cooking

times and temperatures. Add charcoal or wood chunks as

necessary to maintain the fire.

Maintenance

When finished cooking, and the unit has adequately cooled,

clean out all remaining ashes. Ashes collect moisture, which

can lead to premature rusting and decay. Periodically coating

the interior surfaces and cooking grates with vegetable oil will

aid in the protection of your unit. Also, occasional touch up of

the exterior paint will be required. Black, high-temperature spray

paint is recommended. Never paint the interior of the unit.

TOLL FREE 1-800-232-3398

Visit our web site at www.nbsmoker.com

New Braunfels 03207245 Owner's manual

Brand: New Braunfels

Model: 03207245

Category: Barbecues & grills

Type: Owner's manual

Download PDF

report

New Braunfels 03207245 Owner's manual

New Braunfels 03207245 Owner's manual

Related papers

Other documents