Toro 21200 User manual

Toro
Brand
Toro
Model
21200
Category
Lawnmowers
Type
User manual
FormNo.3412-942RevA
TimeMaster®30inLawnMower
ModelNo.21199—SerialNo.400000000andUp
ModelNo.21200—SerialNo.400000000andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintendedto
beusedbyresidentialhomeowners.Itisdesignedprimarily
forcuttinggrassonwell-maintainedlawnsonresidential
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
1
G017280
g017280
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3412-942*A
willbesignicantlylower.Gotowww.Toro.comtoview
specicationsonyourmowermodel.
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralSafety.........................................................2
SafetyandInstructionalDecals.................................3
Setup............................................................................5
1AssemblingtheHandle..........................................5
2FillingtheEnginewithOil......................................5
3ChargingtheBattery..............................................6
4AssemblingtheGrassBag......................................6
ProductOverview..........................................................7
Operation.....................................................................8
BeforeOperation.......................................................8
BeforeOperationSafety...........................................8
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel.................................10
AdjustingtheHandleHeight....................................10
AdjustingtheCuttingHeight....................................10
DuringOperation.....................................................11
DuringOperatingSafety..........................................11
StartingtheEngine.................................................12
UsingtheSelf-PropelDrive.....................................12
ShuttingOfftheEngine..........................................13
EngagingtheBlades...............................................13
DisengagingtheBlades...........................................13
CheckingtheBlade-StopSystemOperation................13
RecyclingtheClippings...........................................14
BaggingtheClippings.............................................14
Side-DischargingtheClippings.................................15
OperatingTips......................................................16
AfterOperation........................................................16
AfterOperatingSafety............................................16
CleaningundertheMachine.....................................17
Maintenance.................................................................18
RecommendedMaintenanceSchedule(s)......................18
MaintenanceSafety.................................................18
PreparingforMaintenance.......................................18
ServicingtheAirFilter............................................19
ChangingtheEngineOil.........................................19
ChargingtheBattery...............................................20
ReplacingtheFuse..................................................21
ReplacingtheBattery..............................................21
AdjustingtheSelf-PropelDrive................................22
ServicingtheBlade-DriveSystem.............................22
ServicingtheCuttingBlades.....................................23
CheckingforBentBlades........................................24
RemovingtheBlades..............................................24
InstallingtheBlades................................................25
Storage........................................................................26
GeneralInformation...............................................26
PreparingtheFuelSystem.......................................26
PreparingtheEngine..............................................26
RemovingtheMachinefromStorage.........................26
Safety
ThismachinehasbeendesignedinaccordancewithANSI
B71.1-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
•ReadandunderstandthecontentsofthisOperator’sManual
beforestartingtheengine.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
•Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
•Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
•Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
2
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal94-8072
94-8072
decal104-7953
104-7953
Electric-startmodelonly
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
decal108-9751
108-9751
Electric-startmodelonly
1.Engine—stop3.Engine—start
2.Engine—run
decal117-2718
117-2718
decal120-9570
120-9570
1.Warning—stayawayfrommovingparts,keepallguards
andshieldsinplace.
decal125-5092
125-5092
1.Steponthedecktostarttheengine.
3
decal131-4514b
131-4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine;shutofftheenginebeforeleaving
theoperatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;lookbehindyouwhenbackingup.
decal132-4470
132-4470
TractionAdjustment
1.Attention;readthe
Operator'sManual—1)
Loosentheknobbyturning
itcounterclockwise;2)Pull
thecable(s)awayfrom
theenginetodecrease
thetraction,orpushthe
cable(s)towardtheengine
toincreasethetraction;
3)Tightentheknobby
turningitclockwise.
2.ScantheQRcodefor
moreinformationon
tractionadjustment.
4
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengineandanyotherplasticor
wrappingonthemachine.
Important:Topreventaccidentalstarting,donotinsert
thekeyintotheelectric-startignitionuntilyouareready
tostarttheengine(electric-startmodelonly).
1
AssemblingtheHandle
NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly
candamagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenunfoldingthe
handle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Rotatetheupperhandlesothatitneststogetherwith
thelowerhandle(Figure3),andtightenbothknobson
thehandletolocktheupperhandleinplace(Figure4).
1
G016547
2
g016547
Figure3
1.Upperhandle
2.Knob(2)
1
G016551
g016551
Figure4
1.Handle-locklever
2.Releasethehandle-locklever(Figure4).
3.Pullthehandlerearwardandlockitintoposition
(Figure4).
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine,butitdoescomewithabottleofoil.Before
startingtheengine,lltheenginewithoil.
Engineoilcapacity:0.53L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure5).
5
g193261
Figure5
1.Full3.Low
2.High
3.Carefullypourabout3/4oftheenginecapacityofoil
intotheoil-lltube.
4.Wipethedipstickcleanwithacleancloth.
Note:Wait3to5minutesfortheoiltosettlebefore
checkingit.
5.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
6.Readtheoillevelonthedipstick(Figure5).
•Iftheoillevelonthedipstickistoolow,carefully
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andrepeatsteps3through5until
theoilonthedipstickisatthecorrectlevel.
•Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoilonthedipstickisatthe
correctlevel;refertoChangingtheEngineOil
(page19).
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you
maydamagetheengine.
7.Installthedipsticksecurely.
Important:Changetheengineoilaftertherst5
operatinghours;changeityearlythereafter.Referto
ChangingtheEngineOil(page19).
3
ChargingtheBattery
NoPartsRequired
Procedure
Electric-StartModelOnly
RefertoChargingtheBattery(page20).
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure6.
1
2
3
g027215
g027215
Figure6
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure6).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure7).
6
g027216
g027216
Figure7
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure7).
ProductOverview
g191969
Figure8
1.Sidedoor
9.Ignitionswitch
(electric-startmodelonly)
ortoggleswitch(standard
modelonly)
2.Sparkplug10.Battery(electric-start
modelonly;notshown)
3.Recoil-starthandle11.Reardoor
4.Oilll/dipstick
12.Rearcutting-heightlever
5.Handle-locklever13.Fuse
6.Handleknob(2)14.Airlter
7.Adjustmentknobforthe
self-propeldrive
15.Washoutport
8.Upperhandle16.Frontcutting-heightlever
7
g191981
Figure9
Upperhandle
1.Adjustmentknobforthe
self-propeldrive
4.Blade-controlbar
2.Traction-assisthandle
5.Ignitionkey(electric-start
modelonly)
3.Blade-control-barlock6.Ignitionswitch
(electric-startmodelonly)
ortoggleswitch(standard
modelonly)
g017219
1
2
34
g017219
Figure10
1.Grassbag3.Side-dischargechute
2.Rear-dischargeplug
(installed)
4.Batterycharger
(electric-startmodelonly)
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Checkthatallguardsandsafetydevices,suchasdoors
and/orgrasscatchers,areinplaceandworkingproperly.
•Alwaysinspectthemachinetoensurethattheblades,
bladebolts,andcuttingassemblyarenotwornor
damaged.
•Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow.
•Adjustingthecuttingheightmaybringyouintocontact
withthemovingblades,causingseriousinjury.
–Shutofftheengine,removetheignitionkey
(electric-startmodelonly),andwaitforallmoving
partstostop.
–Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
•Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
•Donothandlefuelwhensmokingoraroundan
openameorsparks.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourhandsandfaceawayfromthenozzle
andthefuel-tankopening.
•Keepfuelawayfromyoureyesandskin.
8
FillingtheFuelTank
•Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•Donotuseethanolblendsofgasoline,suchasE15or
E85,withmorethan10%ethanolbyvolume.Using
unapprovedgasolinemaycauseperformanceproblems
and/orenginedamage.Usingunapprovedgasolineisnot
coveredundertheproductwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhasbeen
addedtothefuel.
•Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
1.Cleanaroundthefuel-tankcap,andremovethecap
fromthetank(Figure11).
g197784
Figure11
1.Donotllthefueltankabovethebottomofthefuel-tank
neck.
Important:Themowerisequippedwitha
premiumfueltankthatincorporatesafoaminsert
topreventfuelagitation.Neverremovethefoam
elementasitallowstheenginetouseallthefuel
inthetank(Figure12).
g197639
Figure12
1.Foaminsert
2.Fillthefueltank,leavingatleast6mm(1/4inch)from
thebottomoftheneckemptytoallowthefuelroom
toexpand(Figure11).
3.Installthefuel-tankcapandtightenitsecurelybyhand.
9
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Engineoilcapacity:0.53L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure13).
g193261
Figure13
1.Full3.Low
2.High
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
5.Readtheoillevelonthedipstick(Figure13).
•Iftheoillevelonthedipstickistoolow,slowly
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andthenrepeatsteps3through5
untiltheoilonthedipstickisatthecorrectlevel.
•Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoilonthedipstickisat
thecorrectlevel.Todraintheexcessoil,referto
ChangingtheEngineOil(page19).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipsticksecurely.
AdjustingtheHandleHeight
Youcanraiseorlowerthehandletoapositionmore
comfortableforyou.
1.Liftthehandleslightlyandpullthehandle-locklever
rearwardtodisengagethehandle-lockpins(Figure14).
g191982
Figure14
1.Handle-locklever3.Notches
2.Handle-lockpin(2)
2.Rotatethehandleandalignthedesirednotchinthe
handlebrackettothehandle-lockpins;refertoFigure
14.
3.Releasethehandle-locklevertosecurethehandlein
place.
AdjustingtheCuttingHeight
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.
Keepawayfromthehotmufer.
Adjustthecuttingheightasdesired;refertoFigure15and
Figure16.
Note:Toraisethemachine,movethefrontandrear
cutting-heightleversforward;tolowerthemachine,movethe
cutting-heightleversrearward.Setthefrontandrearwheels
tothesameheightunlessspecialcircumstancesrequire
otherwise;refertoOperatingTips(page16).
10
1
2
3
4
5
6
7
G017634
g017634
Figure15
Frontcutting-heightlever
1.A:10.8cm(4-1/4inches)5.E:5.7cm(2-1/4inches)
2.B:9.5cm(3-3/4inches)6.F:4.4cm(1-3/4inches)
3.C:8.3cm(3-1/4inches)7.G:3.2cm(1-1/4inches)
4.D:7.0cm(2-3/4inches)
1
2
3
4
5
6
7
G017635
g017635
Figure16
Rearcutting-heightlever
1.A:10.8cm(4-1/4inches)5.E:5.7cm(2-1/4inches)
2.B:9.5cm(3-3/4inches)6.F:4.4cm(1-3/4inches)
3.C:8.3cm(3-1/4inches)7.G:3.2cm(1-1/4inches)
4.D:7.0cm(2-3/4inches)
DuringOperation
DuringOperatingSafety
GeneralSafety
•Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghair,securelooseclothing,and
donotwearjewelry.
•Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
•Thebladesaresharp;contactingthebladescanresult
inseriouspersonalinjury.Shutofftheengine,remove
theignitionkey(electric-startmodelonly),andwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
•Whenyoureleasetheblade-controlbar,theengineshould
shutoffandthebladesshouldstopwithin3seconds.If
not,stopusingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperatethe
machinewhenthereistheriskoflighting.
•Wetgrassorleavescancauseseriousinjuryifyouslipand
contacttheblades.Avoidmowinginwetconditions.
•Useextremecarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyourview .
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.
•Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
•Beforeleavingtheoperatingposition,shutofftheengine,
removetheignitionkey(electric-startmodelonly),and
waitforallmovingpartstostop.
•Iftheenginehasbeenrunningthemuferwillbehotand
canseverelyburnyou.Keepawayfromthehotmufer.
•Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwiththemanufacturer’s
recommendedpartswhennecessary.
•UseaccessoriesandattachmentsapprovedbytheThe
Toro®Companyonly.
SlopeSafety
•Mowacrossthefaceofslopes;neverupanddown.Use
extremecautionwhenchangingdirectiononslopes.
•Donotmowonexcessivelysteepslopes.Poorfooting
couldcauseaslip-and-fallaccident.
•Mowwithcautionneardrop-offs,ditches,or
embankments.
11
StartingtheEngine
StandardModel
Pulltherecoilhandleslowlyuntilyoufeelresistance,thenpull
itsharply.Allowtheropetoreturntotheengineslowly.
Note:Ifthemachinedoesnotstartafterseveralattempts,
contactanAuthorizedServiceDealer.
Electric-StartModel
Youcanstarttheengineonanelectric-startmodelbyusing
eithertheignitionkeyortherecoil-starthandle.
•IgnitionKey
TurnandholdtheignitionkeytotheSTARTposition
(Figure17);whentheenginestarts,releasetheignition
key.
Important:Donotattempttostarttheenginewith
theblade-controlbarengaged;otherwise,youmay
blowthefuse.
Note:DonotholdtheignitionkeyintheSTARTposition
forlongerthan5secondstopreventburningoutthe
startermotor.
G017516
g017516
Figure17
•Recoil-StartHandle
1.TurntheignitionkeytotheRUNposition(Figure
17).
2.Pulltherecoilhandleslowlytotherearuntilyou
feelresistance,thenpullsharply.Allowtheropeto
returntotheengineslowly.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure18).
Note:Youcanself-propelthemachinewiththeblades
engagedordisengaged.
g193359
Figure18
Note:Usethetraction-assisthandleinsituationswhenyou
needmorecontrolthanyouhavewiththeself-propeldrive
alone.
12
ShuttingOfftheEngine
StandardModel
Pressthetoggleswitch(Figure19)totheSTOPpositionand
holdituntiltheengineshutsoff.
G017636
g017636
Figure19
1.Toggleswitch
Electric-StartModel
1.TurntheignitionkeytotheOFFposition(Figure20).
G017517
g017517
Figure20
2.Whentheengineshutsoff,removethekeyfromthe
keyswitchandtakeitwithyouwhenyouleavethe
machine.
EngagingtheBlades
Whenyoustartyourengine,thebladesdonotturn.You
mustengagethebladestomow.
1.Pulltheblade-control-barlockbacktotheblade-control
bar(Figure21).
g016484
1
2
g016484
Figure21
1.Blade-controlbarlock2.Blade-controlbar
2.Slowlypulltheblade-controlbarbacktothehandle
(Figure21).
3.Holdtheblade-controlbaragainstthehandle(Figure
22).
g193334
Figure22
DisengagingtheBlades
Releasetheblade-controlbar(Figure23).
g193345
Figure23
Important:Whenyoureleasetheblade-controlbar,
thebladesshouldstopwithin3seconds.Ifitdoesnot
stopproperly,stopusingyourmachineimmediatelyand
contactanAuthorizedServiceDealer.
CheckingtheBlade-Stop
SystemOperation
ServiceInterval:Beforeeachuseordaily
13
Checkthatthebladesstopwithin3secondsofreleasingthe
blade-controlbar.
UsingtheGrassBag
Youcanusethegrassbagtochecktheblade-stopsystem.
1.Removetherear-dischargeplug.
2.Installtheemptygrassbagonthemachine.
3.Starttheengine.
4.Engagetheblades.
Note:Thebagshouldbegintoinate,indicatingthat
thebladesarerotating.
5.Whilewatchingthebag,releasetheblade-controlbar.
Note:Ifthebagdoesnotdeatewithin3secondsof
releasingtheblade-controlbar,theblade-stopsystem
maybedeterioratingand,ifignored,couldresultin
anunsafeoperatingcondition.Havethemachine
inspectedandservicedbyanAuthorizedService
Dealer.
6.Shutofftheengineandwaitforallmovingpartsto
stop.
NotUsingtheGrassBag
1.Movethemachineontoapavedsurfaceinanon-windy
area.
2.Setall4wheelstothe89mm(3-1/2inch)cutting
heightsetting.
3.Takeahalfsheetofnewspaperandcrumpleitintoa
ballsmallenoughtogounderthemachinehousing
(about76mm(3inches)indiameter).
4.Placethenewspaperballabout13cm(5inches)in
frontofthemachine.
5.Starttheengine.
6.Engagetheblades.
7.Releasetheblade-controlbarandbegincountingout3
seconds.
8.Onthecountof3,pushthemachinequicklyforward
overthenewspaper.
9.Shutofftheengineandwaitforallmovingpartsto
stop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Note:Ifthenewspaperballdidnotgounderthe
machine,repeatsteps4through10.
11.Ifthenewspaperisunravelledorshredded,theblades
didnotstopproperly,whichcouldresultinanunsafe
operatingcondition.ContactanAuthorizedService
Dealer.
RecyclingtheClippings
Thismachinecomesfromthefactoryreadytorecyclegrass
andleafclippingsbackintothelawn.Topreparethemachine
torecycle,dothefollowing:
•Iftheside-dischargechuteisonthemachine,removeit
andlowertheside-dischargedoor;refertoRemovingthe
Side-DischargeChute(page16).
•Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page15).
•Iftherear-dischargeplugisnotinstalled,gripitby
thehandle,raisethereardoor,andinsertitintothe
rear-dischargechuteuntilthelatchlocksintoplace;refer
toFigure24.
1
2
G016490
3
g016490
Figure24
1.Reardoor3.Rear-dischargeplug
installed
2.Rear-dischargeplug
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.Also,anopen
rear-dischargeareacouldallowsmallstonesand
othersimilardebristobethrowntowardyouor
bystanders,resultinginseriouspersonalinjuryor
death.
Ensurethattherear-dischargeplugisinplace
beforeyourecycletheclippings.Neverengagethe
bladeswithouteithertherear-dischargeplugorthe
grassbaginstalled.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
Iftheside-dischargechuteisonthemower,removeitbefore
baggingtheclippings;refertoRemovingtheSide-Discharge
Chute(page16).
14
InstallingtheGrassBag
1.Raiseandholdupthereardoor(Figure25).
1
2
G017408
3
g017408
Figure25
1.Reardoor3.Latch
2.Rear-dischargeplug
2.Removetherear-dischargeplugbypullingdownonthe
latchwithyourthumbandpullingtheplugoutfrom
themachine(Figure25).
3.Installthebagrodintothenotchesatthebaseofthe
handleandrockthebagbackandforthtoensurethat
therodisseatedatthebottomofbothnotches;refer
toFigure26.
G016513
1
2
g016513
Figure26
1.Bagrod
2.Notch(2)
4.Lowerthereardooruntilitrestsonthegrassbag.
RemovingtheGrassBag
Toremovethebag,reversethestepsinInstallingtheGrass
Bag(page15).
Side-Dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemachine,removeitandinsertthe
rear-dischargeplug;refertoRemovingtheGrassBag(page
15)beforeside-dischargingtheclippings.
Important:Ensurethattherear-dischargeplugisin
placebeforeyourecycletheclippings(Figure24).
InstallingtheSide-DischargeChute
1.Liftopentheside-dischargedoor(Figure27).
G017521
1
2
g017521
Figure27
1.Side-dischargedoor2.Side-dischargechute
2.Installtheside-dischargechuteasshowninFigure27
andFigure28,andclosethedoorontothechute.
G017522
g017522
Figure28
15
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,reversethestepsin
InstallingtheSide-DischargeChute(page15).
OperatingTips
GeneralMowingTips
•Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow.
•Avoidstrikingsolidobjectswiththeblades.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removetheignitionkey
(electric-startmodelonly),disconnectthewirefromthe
sparkplug,andexaminethemachinefordamage.
•Forbestperformance,installnewbladesbeforethe
cuttingseasonbegins.
•ReplacethebladeswhennecessarywithTororeplacement
blades.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelow5cm(2inches)unlessthegrassissparseoritis
latefallwhengrassgrowthbeginstoslowdown.
•Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
•Wetgrassandleavestendtoclumpontheyardandcan
causethemachinetoplugortheenginetostall.Avoid
mowinginwetconditions.
•Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
–Replacethebladesorhavethemsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
AfterOperation
AfterOperatingSafety
GeneralSafety
•Cleangrassanddebrisfromthemachinetohelpprevent
res.Cleanupoilorfuelspills.
•Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
HaulingSafety
•Removetheignitionkeybeforeloadingthemachinefor
hauling(electric-startmodelonly).
•Usecarewhenloadingorunloadingthemachine.
•Securethemachinefromrolling.
16
CleaningundertheMachine
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Shutofftheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Lowerthemachinetoitslowestcutting-heightsetting.
RefertoAdjustingtheCuttingHeight(page10).
4.Attachahosetothewashouttting,andturnthewater
onhigh(Figure29).
Note:Spreadpetroleumjellyonthewashouttting
O-ringtomakethecouplingslideoneasierandprotect
theO-ring.
g003934
Figure29
1.Washouttting3.O-ring
2.Hose
4.Coupling
5.Starttheengine,engagetheblade-controllever,and
letthemachinerunfor1to3minuteswiththeblades
turning.
6.Disengagetheblade-controllever,shutofftheengine,
andwaitforallmovingpartstostop.
7.Shutoffthewaterandremovethecouplingfromthe
washouttting.
Note:Ifthemachineisnotcleanafterasingle
washing,soakitandletitstandfor30minutes.Then
repeattheprocess.
8.Runthemachineagainandengagethebladesfor1to3
minutestoremovetheexcesswater.
WARNING
Abrokenormissingwashoutttingcouldexpose
youandotherstothrownobjectsorbladecontact.
Contactwithabladeorthrowndebriscancause
injuryordeath.
•Replaceabrokenormissingwashouttting
immediately,beforeusingthemachineagain.
•Neverputyourhandsorfeetunderthemachine
orthroughopeningsinthemachine.
17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengine-oillevel.
•Checktheblade-brake-clutchoperation.
•Cleangrassclippingsanddirtfromunderthemachine.
•Checktheairlterandcleanorreplaceit,ifnecessary.
•Checkthecuttingblades.
Every25hours
•Chargethebatteryfor24hours(electric-startmodelonly).
Every50hours
•Cleantheairlter;cleanitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Servicetheblade-drivesystem.
Every200hours
•Replacetheairlter;replaceitmorefrequentlyindustyoperationconditions.
Yearly
•Servicetheairlter;serviceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Servicethecuttingblades.
Yearlyorbeforestorage
•Chargethebattery(electric-startmodelonly).
•Emptythefueltankbeforerepairsasdirectedandbeforeyearlystorage.
Important:Refertoyourenginemanualforadditionalmaintenanceprocedures.
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww .torodealer.com(UScustomersonly).Engine
partsareonlyavailablefromanAuthorizedServiceDealer.
MaintenanceSafety
•Disconnectthespark-plugwirefromthesparkplugand
removetheignitionkey(electric-startmodelonly)before
performinganymaintenanceprocedure.
•Wearglovesandeyeprotectionwhenservicingthe
machine.
•Thebladesaresharp;contactingthebladescanresultin
seriouspersonalinjury.Weargloveswhenservicingthe
blades.
•Usecautionasrotating1bladecancauseotherblades
torotate.
•Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
•Tippingthemachinemaycausethefueltoleak.Fuelis
ammableandexplosive,andcancausepersonalinjury.
Runtheenginedrytoremovethefuelwithahandpump;
neversiphonthefuel.
PreparingforMaintenance
1.Shutofftheengine,removetheignitionkey
(electric-startmodelonly),andwaitforallmoving
partstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure30).
g191983
Figure30
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblades,allowthefueltank
torundrythroughnormalusage.Ifyoumusttip
18
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitsside,withthedipstickdown.
WARNING
Tippingthemachinemaycausethefueltoleak.
Fuelisammable,explosive,andcancause
personalinjury.
Runtheenginedryorremovethefuelwithahand
pump;neversiphon.
ServicingtheAirFilter
ServiceInterval:Beforeeachuseordaily—Checktheair
lterandcleanorreplaceit,ifnecessary.
Every50hours—Cleantheairlter;cleanitmore
frequentlyindustyoperatingconditions.
Yearly—Servicetheairlter;serviceitmorefrequently
industyoperatingconditions.
Every200hours—Replacetheairlter;replaceit
morefrequentlyindustyoperationconditions.
1.Loosenthefastenerandremovetheair-ltercover
(Figure31).
G017216
2
1
3
4
g017216
Figure31
1.Cover
3.Filter
2.Fastener4.Base
2.Removeandinspectthelter.
•Ifthelterisdamagedoriswetwithoilorfuel,
replaceit.
•Ifthelterisdirty,tapitonahardsurfaceseveral
timesorblowthedebrisoutwardfromtheinterior
ofthelterusingcompressedairatlessthan207
kPa(30psi).
Note:Donotbrushorblowdirtfromtheoutside
ofthelter;eitherforcesdirtintothebers.
3.Cleantheair-lterbodyandcoverusingadamprag.
Keepdirtawayfromtheairopening.
4.Installthelterontothebase.
5.Installthecoverandscrewthefastenerdownsecurely.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours
Yearly
Note:Runtheengineafewminutesbeforechangingthe
oiltowarmit.Warmoilowsbetterandcarriesmore
contaminants.
Engineoilcapacity:0.53L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.RefertoChangingtheEngineOil(page19).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure32).
g193261
Figure32
1.Full3.Low
2.High
4.Tipthemachineontoitsside(sothattheairlterisup)
todraintheusedoilfromtheoil-lltube(Figure33).
19
G017281
g017281
Figure33
5.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
6.Carefullypourabout3/4oftheenginecapacityofoil
intotheoil-lltube.
7.Waitabout3minutesfortheoiltosettleintheengine.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
10.Readtheoillevelonthedipstick(Figure32).
•Iftheoillevelonthedipstickistoolow,carefully
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andrepeatsteps8through10until
theoilonthedipstickisatthecorrectlevel.
•Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoilonthedipstickisatthe
correctlevel.
ChargingtheBattery
Electric-StartModelOnly
ServiceInterval:Every25hours
Yearlyorbeforestorage
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Chargethebatteryfor24hoursinitially,thenmonthly(every
25starts)orasneeded.Alwaysusethechargerinasheltered
area,andchargethebatteryatroomtemperature(about22°C
or70°F)wheneverpossible.
Note:Themachineisequippedwithanalternatorcharging
system.
1.Connectthechargertothewireharnesslocatedbelow
theignitionkey(Figure34).
G017518
g017518
Figure34
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recycleordisposeofthelead-acidbatteryaccording
tolocalcodes.
Note:Yourbatterychargermayhavea2-colorLEDdisplay
thatindicatesthefollowingstatesofcharging:
•Aredlightindicatesthatthechargerischargingthe
battery.
•Agreenlightindicatesthatthechargerisfullychargedor
isdisconnectedfromthebattery.
•Aashinglightthatalternatesbetweenredandgreen
indicatesthatthebatteryisnearlyfullycharged.Thisstate
lastsonlyafewminutesuntilthebatteryisfullycharged.
20
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28

Toro 21200 User manual

Toro
Brand
Toro
Model
21200
Category
Lawnmowers
Type
User manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents