Ohlins FGKT1484 Mounting Instruction
- Category
- Car kits
- Type
- Mounting Instruction
TTX Cartridge Kit for KTM EXC/ EXC-F models
FGKT 1484
Application Specic Mounting Instructions
Note!1
Please note that this image is a general representation
of the product and may differ slightly from your product.
Note!1
Please note that during storage and transportation,
especially at high ambient temperature, some of the oil
and grease used for assembling may leak and stain the
packaging. This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Note!1
Before installing this product, check the contents of
the kit. If anything is missing, please contact an Öhlins
dealer.
Warning!⚠
Before installing this product, read the Öhlins Owner’s
Manual. The shock absorber/front fork/steering damper
is an important part of your vehicle and will affect
the stability.
Kit Contents
Description Part No Pcs
TTX Cartridge Kit FGKT1484 1
TTX Cartr. sticker 00191-40 2
Sticker Öhlins 00192-01 2
Owner’s manual 07296-90 1
Circlip 15440-01 2
Base plug (w O-rings) 15430-04 2
Spacer 2 mm 15443-02 18
Hydraulic stop cup 15456-08 2
Spring support washer N/A -
Note!1
No springs included in this kit. Use appropriate Öhlins
Front Fork springs, part no. 08765-XX. See the Owner’s
Manual or contact Öhlins for advice.
2
MOUNTING INSTRUCTIONS
Warning!⚠
It is advisable to have an Öhlins dealer install the shock
absorber/front fork/steering damper.
Warning!⚠
If working on a raised vehicle, ensure it is securely
supported so that it will not tip.
Note!1
Before mounting this product clean the vehicle
thoroughly.
Note!1
When working on this product, always see the Vehicle
Service Manual for vehicle specic procedures and
important data.
1
To install, see the general mounting instruc-
tions in the Owner’s manual.
Tools Notes
OEM Fork cap tool, socket 24 mm
Socket for OEM Base plug 19 mm
Socket for Öhlins Base plug 21 mm
Hydraulic Stop Cup
Install the Öhlins hydraulic stop cup accord-
ing to chapter Install the Öhlins front fork kit,
step 10, in the Owner’s manual.
3
MOUNTING INSTRUCTIONS
Compression damping adjuster
Rebound damping adjuster
Warning!⚠
Before riding, always make sure that the basic settings
made by Öhlins are according to recommended Set-
up Data. Read about adjustments and setting up in
the Öhlins Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if you have any
questions about setting up.
ADJUSTMENTS
SETUP DATA
Rebound damping 15 clicks
Compression damping 15 clicks
Spring preload 1 mm
Fluid volume (each leg) 0,380 litre
Spring preload range -2 to 8 mm
Adjust by adding /removing washer 15443-02
Fluid volume range 0,300-0,400 litre
Öhlins Front Fork uid 01309-01
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
Part no. MI_FGKT1484_3
Issued 2014-02-12
FGKT 1484 - Two strokes
125 200 250 300
kg/pound Low Mid High Low Mid High Low Mid High Low Mid High
60/132 3,9 4,0 4,1 3,9 4,0 4,1 4,0 4,1 4,2 4,0 4,1 4,2
65/143 3,9 4,0 4,1 3,9 4,0 4,1 4,0 4,1 4,2 4,0 4,1 4,2
70/154 3,9 4,0 4,1 3,9 4,0 4,1 4,0 4,1 4,2 4,0 4,1 4,2
75/165 4,0 4,1 4,2 4,0 4,1 4,2 4,1 4,2 4,3 4,1 4,2 4,3
80/176 4,0 4,1 4,2 4,0 4,1 4,2 4,1 4,2 4,3 4,1 4,2 4,3
85/187 4,1 4,2 4,3 4,1 4,2 4,3 4,2 4,3 4,4 4,2 4,3 4,4
90/198 4,1 4,2 4,3 4,1 4,2 4,3 4,2 4,3 4,4 4,2 4,3 4,4
95/209 4,2 4,3 4,4 4,2 4,3 4,4 4,3 4,4 4,5 4,3 4,4 4,5
100/220 4,2 4,3 4,4 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6
105/231 4,3 4,4 4,5 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7
110/242 4,4 4,5 4,6 4,4 4,5 4,6 4,6 4,7 4,8 4,6 4,7 4,8
115/253 4,5 4,6 4,7 4,5 4,6 4,7 4,7 4,8 4,9 4,7 4,8 4,9
120/264 4,6 4,7 4,8 4,6 4,7 4,8 4,8 4,9 5,0 4,8 4,9 5,0
125/275 4,7 4,8 4,9 4,7 4,8 4,9 4,9 5,0 5,1 4,9 5,0 5,1
FGKT 1484 - Four strokes
250 350 450 500
kg/pound Low Mid High Low Mid High Low Mid High Low Mid High
60/132 4,1 4,2 4,3 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5
65/143 4,1 4,2 4,3 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5
70/154 4,1 4,2 4,3 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5
75/165 4,2 4,3 4,4 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6
80/176 4,2 4,3 4,4 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6
85/187 4,3 4,4 4,5 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7
90/198 4,3 4,4 4,5 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7
95/209 4,4 4,5 4,6 4,4 4,5 4,6 4,6 4,7 4,8 4,6 4,7 4,8
100/220 4,5 4,6 4,7 4,5 4,6 4,7 4,7 4,8 4,9 4,7 4,8 4,9
105/231 4,6 4,7 4,8 4,6 4,7 4,8 4,8 4,9 5,0 4,8 4,9 5,0
110/242 4,7 4,8 4,9 4,7 4,8 4,9 4,9 5,0 5,1 4,9 5,0 5,1
115/253 4,8 4,9 5,0 4,8 4,9 5,0 5,0 5,0 5,1 5,0 5,0 5,1
120/264 4,9 5,0 5,1 4,9 5,0 5,1 5,1 5,1
125/275 4,9 5,0 5,1 4,9 5,0 5,1 5,1 5,1
Available spring rates: -39, -41, -43, -45, -47, -49, -51
To get spring rates between the available rates, combine two springs with different rates, one with
a lower and one with a higher spring rate.
Example; To get spring rate 4,2: use spring with 4,1 in one fork leg and 4,3 in the other fork leg.
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Ohlins FGKT1484 Mounting Instruction
- Category
- Car kits
- Type
- Mounting Instruction
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