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Toro Pump Belt Guide Kit, Daihatsu-powered Z Master Riding Mower Installation guide

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FormNo.3358-746RevA
PumpBeltGuideKit
Daihatsu-poweredZMaster
®
RidingMower
ModelNo.114–8244
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Idlerpulleybeltguide1
Curvedwasher
1
Belt1
1
Spring
1
Installtheidlerpulleybeltguide,spring
andbelt.
Beltguide2
2
Bolt(1/2x1-1/2inches)
2
Installthepumppulleybeltguides.
1
InstallingtheIdlerPulleyBelt
Guide,SpringandBelt
Partsneededforthisprocedure:
1Idlerpulleybeltguide
1
Curvedwasher
1Belt
1
Spring
Procedure
1.DisengagethePTO,movethemotioncontrollevers
totheneutrallockedpositionandsettheparking
brake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Allowtheenginetocooldown.
4.Tilttheseatforwardandremovethefrontengine
panel(Figure1).
Figure1
1.Frontenginepanel2.Knob
5.Removetheknobsandthelowerenginepanelfrom
themachine.
6.Toreplacethebelt,pullthespringloadedidlerdown
andremovethetractionbeltfromtheengineand
hydropumppulleys(Figure2).
7.Removetheexistingidlerspringandinstallthenew
spring(Figure3andFigure4).
8.Installthenewbeltaroundtheengineandhydro
pumppulleys(Figure2).
9.Pullthespringloadedidlerdownandinstallthe
belt.Releasethepressureonthespringloadedidler
(Figure2).
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Figure2
1.Springloadedidlerpulley
2.Pumpdrivebelt
10.Locatetheidlerpulleyandremovethenutthatis
locateontheengineside(Figure3).
11.Installtheidlerpulleybeltguideandcurvedwasher
withthepreviouslyremovednut(Figure3and
Figure4).Makesurethepulleybeltguideisinstalled
ata62degreeangleasshownin(Figure5).
Figure3
1.Idlerpulleynut
3.Spring
2.Rightsidefueltank
Figure4
1.Bolt(1/2x1-1/2inches)6.Curvedwasher
2.Beltguide7.Idlerpulleybeltguide
3.Leftsidepump
8.Existingnut
4.Existingnut
9.Spring
5.Rightsidepump
Figure5
1.Beltguideinstalledforthe
leftsidepulley
4.Beltguideinstallforthe
rightsidepulley
2.62degreeangle5.9degreeangle
3.Idlerpulleybeltguide
2
2
InstallingthePumpPulleyBelt
Guides
Partsneededforthisprocedure:
2Beltguide
2
Bolt(1/2x1-1/2inches)
Procedure
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1.Removethenutandboltholdingtherightsidepump
totheframe.Savethenut.
2.Installthebeltguidewithanewbolt(1/2x1-1/2
inches)andnutpreviouslyremoved(Figure6and
Figure8).Makesurethepulleybeltguideisinstalled
attheangleasshowninFigure9.
Figure6
Bottomviewshown
1.Nutandbolttoremove3.Rightsidetire
2.Engineoilpan
3.Removethenutandboltholdingtheleftsidepump
totheframe.Savethenut.
4.Installthebeltguidewithanewbolt(1/2x1-1/2
inches)andnutpreviouslyremoved(Figure7and
Figure8).Makesurethepulleybeltguideisinstalled
ata62degreeangleasshowninFigure9.
Figure7
1.Nutandbolttoremove
2.Rightsidefueltank
Figure8
1.Bolt(1/2x1-1/2inches)
5.Rightsidepump
2.Beltguide
6.Curvedwasher
3.Leftsidepump
7.Idlerpulleybeltguide
4.Existingnut8.Existingnut
3
Figure9
1.Beltguideinstalledforthe
leftsidepulley
4.Beltguideinstallforthe
rightsidepulley
2.62degreeangle5.9degreeangle
3.Idlerpulleybeltguide
5.Installthelowerenginepanelandtheknobs.
6.Installthefrontenginepanel(Figure1).
4
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