2
2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Warning
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . .
Gasoline and Oil 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 15. . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 15. . . . . . . . . . . . . . . .
Filling the Fuel Tank 15. . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil Level 15. . . . . . . . . . . . . . . . . . . .
Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Rollover Protection System (ROPS) 16. .
Think Safety First 17. . . . . . . . . . . . . . . . . . . . . . . .
Controls 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Parking Brake 18. . . . . . . . . . . . . . . .
Operating in Cool Weather 19. . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 19. . . . . . . . . . . .
Page
Operating the Power Take Off (PTO) 20. . . . . . . . .
The Safety Interlock System 20. . . . . . . . . . . . . . . .
Driving Forward or Backward 21. . . . . . . . . . . . . . .
Stopping the Machine 21. . . . . . . . . . . . . . . . . . . . .
Adjusting the Height-of-Cut 21. . . . . . . . . . . . . . . .
Using the Lift Assist Lever 22. . . . . . . . . . . . . . . . .
Adjusting the Anti-Scalp Rollers 22. . . . . . . . . . . . .
Adjusting the Flow Baffle 23. . . . . . . . . . . . . . . . . .
Positioning the Flow Baffle 24. . . . . . . . . . . . . . . . .
Positioning the Seat 24. . . . . . . . . . . . . . . . . . . . . . .
Unlatching the Seat 25. . . . . . . . . . . . . . . . . . . . . . .
Pushing the Machine by Hand 25. . . . . . . . . . . . . . .
Using the Side Discharge 25. . . . . . . . . . . . . . . . . . .
Breaking in a New Machine 26. . . . . . . . . . . . . . . .
Transporting Machines 26. . . . . . . . . . . . . . . . . . . .
Loading Machines 26. . . . . . . . . . . . . . . . . . . . . . . .
Tips for Mowing Grass 27. . . . . . . . . . . . . . . . . . . .
Maintenance 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 29. . . . . . . .
Servicing the Cutting Blades 30. . . . . . . . . . . . . . . .
Servicing the Air Cleaner 32. . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 33. . . . . . . . . . . . . . . . . . .
Servicing the Spark Plug 34. . . . . . . . . . . . . . . . . . .
Servicing the Fuel Filter 35. . . . . . . . . . . . . . . . . . .
Servicing the Fuel Tank 35. . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 36. . . . . . . . . . . . . . . . . . .
Greasing the Spindles 37. . . . . . . . . . . . . . . . . . . . .
Cleaning the Cooling Systems 37. . . . . . . . . . . . . . .
Checking the Tire Pressure 38. . . . . . . . . . . . . . . . .
Checking the Wheel Hub Slotted Nut 38. . . . . . . . .
Caster Pivot Bearing Adjustment 38. . . . . . . . . . . .
Servicing the Hydraulic System 39. . . . . . . . . . . . .
Adjusting the Handle Neutral 40. . . . . . . . . . . . . . .
Setting the Hydraulic Pump Neutral 41. . . . . . . . . .
Adjusting the Tracking 43. . . . . . . . . . . . . . . . . . . .
Replacing the Pump Drive Belt 43. . . . . . . . . . . . . .
Adjusting the Parking Brake 43. . . . . . . . . . . . . . . .
Servicing the Fuse 44. . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Battery 44. . . . . . . . . . . . . . . . . . . . . .
Leveling the Mower at Three Positions 46. . . . . . . .
Cleaning Under the Mower 48. . . . . . . . . . . . . . . . .
Inspecting Belts 48. . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Mower Belt 48. . . . . . . . . . . . . . . . . .
Adjusting the Mower Belt Tension 50. . . . . . . . . . .
Replacing the Grass Deflector 51. . . . . . . . . . . . . . .
Wiring Diagram 52. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 53. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 56. . . . . . . . . . . . .