Jacobsen 648600G01 Owner's manual

Category
Utility Vehicle
Type
Owner's manual
OWNER’S GUIDE
649007
REVISED NOV 2015ISSUED AUG 2015
TRUCKSTER LS
WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s
Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations
may show items that are optional for your vehicle. This guide may cover the operation of several vehicles; therefore, some
illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
Most of the service procedures in this guide can be accomplished using standard, automotive hand tools. Contact your ser-
vice representative for servicing the vehicle in accordance with the Periodic Service Schedule.
Repair or replacement parts are available through your Jacobsen dealer or Jacobsen Service Parts Department.
The following information is needed when contacting the manufacturer or dealer concerning service or parts for
your vehicle:
Vehicle Model: _______________________________________________________
VIN or Serial Number: _________________________________________________
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed
beyond the factory specifications. Such modifications can cause serious personal injury or death. The manufacturer, TEXTRON SPECIAL-
IZED VEHICLES (TSV Augusta), prohibits and disclaims responsibility for any such modifications or any other alteration which would
adversely affect the safety of the vehicle.
TSV reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these
changes on units sold previously.
The information contained in this manual may be revised periodically by the manufacturer, and therefore is subject to change without
notice.
TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-
QUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
CONTACT INFORMATION:
JACOBSEN, A Textron Company
11108 Quality Drive
Charlotte, NC, USA 28273
1-800-848-1636
www.Jacobsen.com
i
OWNER’S GUIDE
GASOLINE
TRUCKSTER LS
STARTING MODEL YEAR 2016
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead and lead compounds and other chemicals identified by the State of California to potentially cause cancer,
birth defects, and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accessories, both
new and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease, fumes, and partic-
ulates, all identified by the State of California to potentially cause cancer and birth defects or other reproductive harm.
Posted in accordance with Proposition 65 and California Health and Safety Code Section 25249.5, et seq.
NOTES
ii
Owner’s Guide
This vehicle was designed and manufactured in the United States of America (USA). The
standards and specifications listed in the following text originate in the USA unless other-
wise indicated.
Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective.
Overfilling the battery may void the warranty.
Tampering with or adjusting the governor to permit the vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
The batteries discharge over time. The rate of discharge changes according to the ambient
temperature, the age and condition of the batteries.
Completely charged batteries will not freeze in winter temperatures unless the temperature
is less than -75°F (- 60°C).
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return discarded batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, put residue in acid-resistant containers
with absorbent material such as sand. Dispose in accordance with local, state and federal
regulations for acid and lead compounds. Contact local or state environmental authorized
people for the disposal information.
B
TABLE OF CONTENTS
iii
Owner’s Guide
SAFETY
GENERAL......................................................................................................................... 1
NOTICES, CAUTIONS, WARNINGS AND DANGERS .................................................... 1
GENERAL OPERATION................................................................................................... 3
MAINTENANCE................................................................................................................ 4
LABELS AND PICTOGRAMS........................................................................................... 5
LABELS AND PICTOGRAMS........................................................................................... 6
GENERAL SPECIFICATIONS
VEHICLE DIMENSIONS................................................................................................... 8
TURNING DIAMETER AND INCLINE INFORMATION .................................................... 9
INTRODUCTION
FEATURES..................................................................................................................... 11
General Information ........................................................................................... 11
Steering Wheel ................................................................................................... 11
Brake Pedal........................................................................................................ 11
Parking Brake..................................................................................................... 11
Horn ................................................................................................................... 11
Turn Signal (If Equipped) ................................................................................... 11
Accelerator Pedal............................................................................................... 11
Key / Light Switch .............................................................................................. 12
Fuel Gauge with Low Oil Pressure Indicator...................................................... 12
12-Volt Power Outlet.......................................................................................... 12
Direction Selector .............................................................................................. 12
Choke................................................................................................................. 12
Seat.................................................................................................................... 12
Hip Restraints..................................................................................................... 12
Cup Holder......................................................................................................... 12
Glove Box Compartments with Optional Doors.................................................. 12
Ash Tray (If Equipped) ....................................................................................... 12
Load Bed............................................................................................................ 12
Manual Bed Lift Handle...................................................................................... 13
Electric Bed Lift Switch....................................................................................... 13
OPERATING PROCEDURES
BEFORE INITIAL USE.................................................................................................... 15
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iv
TABLE OF CONTENTS
Owner’s Guide
OPERATING THE VEHICLE........................................................................................... 16
Brake / Parking Brake Pedal Operation .............................................................17
Horn Operation ...................................................................................................17
Accelerator Pedal Operation ...............................................................................17
Key / Light Switch Operation ...............................................................................17
12-Volt Power Outlet ...........................................................................................18
Choke ..................................................................................................................18
Direction Selector Operation ..............................................................................18
Load Bed .............................................................................................................18
Manual Lift Operation ..........................................................................................19
Electric Lift Operation ..........................................................................................20
STARTING AND DRIVING.............................................................................................. 20
Run-in .................................................................................................................20
Cold-start ............................................................................................................21
Starting Vehicle On A Hill ....................................................................................21
Coasting ..............................................................................................................22
FUEL................................................................................................................................ 22
FUEL TANK..................................................................................................................... 23
Early Production Fuel Tank .................................................................................23
Late Production Fuel Tank ..................................................................................23
BATTERY ........................................................................................................................ 24
LABELS AND PICTOGRAMS.......................................................................................... 24
CANOPY TOP AND WINDSHIELD................................................................................. 24
TOWING A TRAILER....................................................................................................... 24
MAINTENANCE
SERIAL NUMBER LOCATION........................................................................................ 25
VEHICLE CLEANING AND CARE................................................................................... 26
ENVIRONMENTAL CONCERNS .................................................................................... 26
Battery Disposal ..................................................................................................26
LIFTING THE VEHICLE................................................................................................... 27
WHEELS AND TIRES...................................................................................................... 28
Recommended Tire Pressures ...........................................................................28
Tire Repair ..........................................................................................................28
Wheel Installation ................................................................................................29
LIGHT BULB REPLACEMENT........................................................................................ 29
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TABLE OF CONTENTS
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Owner’s Guide
Headlight ........................................................................................................... 29
Taillight ............................................................................................................... 30
FUSE REPLACEMENT................................................................................................... 30
VEHICLE WITH A DISCHARGED BATTERY................................................................. 30
TRANSPORTING VEHICLE ........................................................................................... 30
Towing ................................................................................................................ 30
Neutral Lock ...................................................................................................... 31
Hauling ............................................................................................................... 31
SERVICE AND MAINTENANCE..................................................................................... 31
ROUTINE MAINTENANCE............................................................................................. 32
Tire Inspection .................................................................................................... 32
Rear Axle ........................................................................................................... 32
FOUR CYCLE ENGINE.................................................................................................. 33
Engine Specifications ......................................................................................... 33
Checking the Oil Level ....................................................................................... 33
Changing the Oil ................................................................................................ 34
STARTER/GENERATOR BELT TENSION..................................................................... 36
Adjusting the Belt ............................................................................................... 37
BATTERY CLEANING .................................................................................................... 37
AIR INTAKE AND COOLING FINS................................................................................. 38
REAR AXLE.................................................................................................................... 38
Checking the Lubricant Level ............................................................................. 38
AIR CLEANER INSPECTION AND REPLACEMENT..................................................... 39
Cleaning the Air Filter Element .......................................................................... 39
SPARK PLUG................................................................................................................. 39
BRAKES.......................................................................................................................... 40
Periodic Brake Test ............................................................................................ 40
LUBRICATION................................................................................................................ 41
PROLONGED STORAGE............................................................................................... 41
CAPACITIES AND REPLACEMENT PARTS................................................................. 42
HARDWARE ................................................................................................................... 43
PERIODIC SERVICE SCHEDULE
PERIODIC SERVICE SCHEDULE ................................................................................. 45
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vi
TABLE OF CONTENTS
Owner’s Guide
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
1
Owner’s Guide
SAFETY
GENERAL
For any questions about material in this manual, contact an authorized representative.
Read and understand all labels on the vehicle. Always replace any damaged or missing labels.
Steep hills allow the vehicle to move at faster speeds than on a flat surface. To prevent the loss of vehicle control and
possible injury, speeds must be controlled to the maximum level ground speed indicated in the GENERAL SPECIFICA-
TIONS section. Apply the brake to control the speed.
If you operate the vehicle above the maximum specified speed, you can damage the drivetrain components. Damaged
drivetrain components can cause loss of vehicle control. Damage to the drivetrain caused by excessive speed is abusive,
and will not be covered under the warranty.
Use caution when you tow the vehicle. Towing the vehicle at above the recommended speed can cause personal injury
or damage to the vehicle and other property.
If the vehicle is used in a commercial environment, signs must be in position to inform of possible conditions that can be
dangerous. Examples shown below.
.
NOTICES, CAUTIONS, WARNINGS AND DANGERS
Read the NOTICES, CAUTIONS, WARNINGS and DANGERS. The person who services a vehicle needs the mechani-
cal skill and experience to see possible hazardous conditions. Incorrect service or repairs can cause damage to the vehi-
cle or make the vehicle dangerous to operate.
A NOTICE indicates and describes information not related to personal injury.
A CAUTION indicates a dangerous condition that can cause injury that is not life threatening.
A WARNING indicates a dangerous condition that can cause death or serious injury.
A DANGER indicates a dangerous condition that will cause death or serious injury.
2
Owner’s Guide
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
This manual contains recommended maintenance procedures from the manufacturer. Follow the procedures and fault
isolation information to get the best service from the product. To decrease the risk of personal injury or property damage,
read and follow all safety information and operational procedures in this manual.
Certain replacement parts can be used independently and/or in combination with other accessories to modify
a TSV (Augusta) manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph. When a TSV-
manufactured vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess
of 20 mph, UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the
strictures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to
Federal law the Distributor or Dealer MUST equip the product with headlights, rear lights, turn signals, seat
belts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identifi-
cation Number to the product in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS
571.500, and in accordance with the State laws applicable in the places of sale and use of the product, the
Distributor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV,
and required to title or register the vehicle as mandated by State law.
JACOBSEN will NOT approve Distributor, Dealer or customer changes that change a JACOBSEN product into a Low
Speed Vehicle (LSV).
Anyone who operates this vehicle must be A LICENSED DRIVER AND OPERATE THE VEHICLE ACCORDING TO
APPLICABLE STATE REQUIREMENTS. This rule is important to the SAFE USE AND OPERATION of the product. All
customers must obey this SAFETY RULE.
Information on FMVSS 571.500 is found at Title 49 of the Code of Federal Regulations, section 571.500. For information
online, go to www.ecfr.gov.
Vehicles are used for different purposes, so it is not possible to know and inform of every possible occurrence. Be careful
when you drive to prevent avoidable personal injury or damage to the vehicle. All users must read and obey this manual.
Make sure you give special attention to the CAUTIONS, WARNINGS and DANGERS.
For questions about this vehicle, contact your JACOBSEN dealer or write to the address on the back cover of this publi-
cation, Attention: Customer Care Department.
JACOBSEN has the right to change the design of the vehicle. There is no responsibility to make the changes on units
purchased before changes were made. The information in this manual can change without notice.
JACOBSEN IS NOT LIABLE FOR ERRORS IN THIS MANUAL. JACOBSEN IS NOT LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
This vehicle meets the current applicable standard for safety and performance requirements.
These vehicles are for off-road use. They DO NOT meet the federal Motor Vehicle Safety Standards of the United States
of America (USA) and are not for operation on the public streets. Some areas allow the operation of the vehicles on their
streets according to local codes.
Refer to GENERAL SPECIFICATIONS for capacity of the vehicle.
Do not change the vehicle in any manner that changes the weight distribution, decreases stability,
increases speed or extends the necessary distance to stop more than the factory specification.
Such changes can cause personal injury or death.
Do not change the vehicle in any manner that changes the weight distribution, decreases stability, increases speed or
extends the necessary distance to stop more than the factory specification. JACOBSEN is not responsible for changes
that cause the vehicle to be dangerous.
Do not let anyone below the height of 59 inches (150 cm) operate the vehicle.
B
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
3
Owner’s Guide
GENERAL OPERATION
The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection
Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifi-
cations or tampering with the engine, fuel, ignition or air intake systems
This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Read the following warnings before you operate the vehicle.
Engine exhaust from this product contains chemicals known, in certain quantities, to cause can-
cer, birth defects, or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash your
hands after contact.
When you leave the vehicle, turn the key to the OFF position and remove the key from the vehicle.
Drive the vehicle only as fast as terrain and conditions allow. Consider the terrain and traffic condi-
tions. Consider environmental conditions that change the terrain and your ability to control the
vehicle.
Do not drive fast downhill. Sudden stops or change of direction can cause a loss of control. Use
the brake to control the speed of the vehicle when you drive down a slope.
When possible, stay in approved areas and do not drive on steep slopes.
Always keep feet, legs, hands and arms inside vehicle.
Do not drive on rough terrain.
Before you drive in the reverse direction, make sure the area behind the vehicle is clear.
Make sure the direction selector is in the correct position before you press the accelerator pedal.
Decrease speed before and during turns.
Make sure you completely stop the vehicle before you move the direction selector.
See GENERAL SPECIFICATIONS for the vehicle load and seat capacity.
Read the following text and warnings before you service the vehicle.
Normal use, age, wear or abuse can cause some components on the vehicle to fail. The manufacturer cannot know all
possible component failures or the methods that failures can occur.
A vehicle in need of repair does not operate correctly and can be dangerous.
Be careful when you service the vehicle. Be aware of your safety and the safety of other people in the area.
4
Owner’s Guide
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Some components are heavy, spring loaded, corrosive, explosive, can cause high amperage or get hot. Battery acid and
hydrogen gas can cause injury. Do not put your hands, face, feet or body in a location that can expose them to injury if an
unexpected situation occurs.
Always use the tools shown in the tool list and wear safety equipment.
Remove all jewelry before you service the vehicle.
Do not allow loose clothing or hair to contact the moving parts.
Do not touch hot objects.
When you service the vehicle, always wear eye protection. Be careful
when you do work around batteries or you use solvents or compressed
air.
ALWAYS:
Use the vehicle responsibly and keep the vehicle in safe condition for operation.
Read and obey all warnings and operation instruction labels on the vehicle.
Follow all safety rules in the area where the vehicle is operated.
When there is a risk of lightning, leave the vehicle and look for a safe location to wait until the lightning has stopped.
Drive the vehicle only as fast as terrain and conditions allow.
Apply the brake to control the speed on steep grades.
Keep enough distance between vehicles.
Decrease speed in wet areas.
Be careful when you make sharp turns, or turns you are not familiar with.
Be careful when you drive on loose terrain.
Be careful when you operate the vehicle around people.
MAINTENANCE
ALWAYS:
Replace damaged or missing warning, caution or information labels.
Service the vehicle according to the periodic service schedule in this manual.
Make sure that approved and qualified personnel do all repairs.
Follow the manufacturers maintenance procedures.
Use insulated tools within the battery area to prevent sparks or battery explosion.
Use specified replacement parts. DO NOT use replacement parts of less quality.
Use recommended tools.
Make sure that tools and procedures not specified by the manufacturer will not be a safety risk to personnel or oper-
ation of the vehicle.
Support the vehicle with wheel chocks and jack stands. NEVER get under a vehicle that is supported by a jack. Lift
the vehicle according to the manufacturers instructions.
Make sure you service the vehicle in an area away from open flame or sparks.
Know that a vehicle in need of repair does not operate correctly and can be dangerous to operate.
After you make repairs or do maintenance, test the vehicle in a safe area that is free from vehicle and person traffic.
Make sure you record and keep all of the maintenance history of the vehicle.
B
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
5
Owner’s Guide
LABELS AND PICTOGRAMS
H
O
R
N
74443G01
!
1. To Prevent Roll-Back
On a Hill From a
Stopped Position
3. Fully
Release
Park Brake
2. Apply Service
Brake With
Left Foot
4. Depress Accelerator While
Releasing Service Brake As
Vehicle Starts
74443G01
EGWHL14
FOR INFORMATION
REFER TO OWNERS
MANUAL
USE CAUTION IN
INCLEMENT WEATHER
NO PUBLIC
ROAD USE
DO NOT OPERATE
UNDER DRUG/ALCOHOL
INFLUENCE
OPERATE FROM
DRIVERS SIDE
ONLY
REMAIN SEATED
KEEP ARMS / LEGS
WITHIN VEHICLE
MAX SIDE
SLOPE 14°
READ MANUAL
FOR MAX LOAD
BED CAPACITY.
MAX INCLINE 14°
601781
P
F
R
F
< 14° 25%
N
< 14° 25%
P
P
601781
TO OPERATE VEHICLE:
- TURN KEY TO ON
- MOVE DIRECTION SELECTOR
TO F OR R
- PRESS ACCELERATOR
TO PARK VEHICLE:
- TURN KEY TO OFF
- MOVE DIRECTION SELECTOR
TO FORWARD
- ENGAGE PARKING BRAKE
FOR INFORMATION
REFER TO OWNERS
MANUAL OR
WEBSITE
WARNING
READ OWNERS
MANUAL OR
WEBSITE
OBEY LOCAL
RULES AND
REGULATIONS
USE CAUTION IN
INCLEMENT
WEATHER
NO PUBLIC
ROAD USE
DO NOT OPERATE
UNDER DRUG/ALCOHOL
INFLUENCE
LEAVE VEHICLE
IN THREAT OF
LIGHTNING
OPERATOR MUST
BE MIN 150 CM
REMAIN SEATED
KEEP ARMS / LEGS
WITHIN VEHICLE
TO PARK VEHICLE:
- TURN KEY TO OFF
- MOVE DIRECTION SELECTOR
TO FORWARD
- ENGAGE PARKING BRAKE
MAX SIDE
SLOPE 14°
614121
cm
MIN 150
R F
ON
OFF
I
O
ON
OFF
I
O
F
R
F
ON
OFF
I
O
ON
OFF
I
O
R
F
ON
OFF
I
O
ON
OFF
I
O
R
F
< 14° 25%
< 14° 25%
614121
READ MANUAL
FOR MAX LOAD
BED CAPACITY.
MAX INCLINE 14°
OPERATE FROM
DRIVERS SIDE
ONLY
608822
TO OPERATE VEHICLE:
- TURN KEY TO ON
- MOVE DIRECTION SELECTOR TO
FORWARD OR REVERSE
- PRESS ACCELERATOR
27653G01
6
Owner’s Guide
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
LABELS AND PICTOGRAMS
H
O
R
N
608527
LOCATED ON GOVERNOR COVER
H O
2
1
2
3
P
P
P
P
P
P
74093-G01
74093G01
NEGATIVE
GROUND
BATTERY
CLEAN GASOLINE SPILLS WITH WATER
BEFORE STARTING ENGINE
DO NOT SPILL
FUEL ON HOT
ENGINE
NO TAMPERING
KEEP HANDS
OUT
DO NOT
EXPOSE
TO FLAME
GROUND
FUEL
PUMP
SHORTING BATTERY
TERMINALS MAY
CAUSE EXPLOSION
74821G06
DO NOT FILL GAS
CAN IN LOAD BED
MAX SIDE
SLOPE 14°
HIGH CENTER
OF GRAVITY MAY
CAUSE TIP OVER
WARNING
READ THE
MANUAL
SECURE LOAD
MAX BED WEIGHT
500 LBS or 225 KG
NO
PASSENGERS
IN LOAD BED
MAX CENTER OF
GRAVITY HEIGHT
5” OR 12 CM
ABOVE FLOOR
MAX TAILGATE
LOAD 100 LBS
OR 45 KG
MAX
14
o
/ 25%
MAX
400 lbs.
180 kg
MAX
5 in.
12 cm
P
P
MAX
100 lbs.
45 kg
74821G06
28203G01
28203-G01
NEGATIVE
GROUND
BATTERY
SHORTING BATTERY
TERMINALS MAY
CAUSE EXPLOSION
740499G01
35493G01
35493-G01
71419G01
71417G01
71415G01
On Battery Under Seat
EXPLOSIVE
CORROSIVE
DO NOT DISPOSE OF
BATTERIES IN LANDFILL
ELECTRIC
SHOCK
71489G01
READ OWNERS
MANUAL FOR INFO
GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
7
Owner’s Guide
GENERAL SPECIFICATIONS
PRODUCT SPECIFICATION
Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki
Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump
Ignition: Electronic spark/magneto
Air Cleaner: Replaceable dry cartridge
Lubrication: Pressurized oil system, spin-on oil filter
Balancer: Internal counter rotating balance shaft
Drive Train:
Automatic, continuously variable transmission (CVT)
Electrical:
Starter/Generator, solid-state regulator, 12 Volt maintenance free battery (425 CCA, 60 minute reserve)
Transaxle: Differential with helical gears, ground speed governor, forward/reverse
Capacity: Seating for 2 persons.
Brakes:
Dual rear wheel mechanical self-adjusting drum brakes. Automatic single point park brake release with self-compensating system
CONFIGURATION HIGHLIGHTS
PRODUCT OVERVIEW
Some items shown may be optional equipment
Specifications are subject to change without notice
* Field installed accessories may require installation charges
MODEL: TRUCKSTER LS
TYPE: GASOLINE POWERED TRUCK
MODEL YEAR: 2016
Part No: 648598G01
Body & Chassis
Welded steel with DuraShield™ powder coat
Injection molded TPO
Frame
Front Body & Finish
Steel. Base coat/clear coatRear Body & Finish
Orange Standard Color
Dimensions
Overall Height (No Canopy)
Overall Height (With Canopy)
Wheel Base
Front Wheel Track
Rear Wheel Track
Gnd Clearance @ Differential
Cargo Box Width (inside)
103.5 in (265 cm)
46.5 in (118.0 cm)
Overall Length
Overall Width
65.5 in (166.0 cm)
38.0 in (97.0 cm)
44.5 in (113.0 cm)
4.3 in (11.0 cm)
Cargo Box Length (inside) 30.5 in (77.0 cm)
Cargo Box Depth (inside)
7.5 in (19.0 cm)
Cargo Box Capacity
5.9 cu ft (0.17 m3)
Cargo Box Material
Roto-molded polyethylene
37.0 in (94.0 cm)
69.5 in (176.0 cm)
48.6 in (123.0 cm) (Top of steering wheel)
Power Source
Vehicle Power
Drive Train
Continuously variable transmission (CVT)
Differential with helical gears
Forward - Reverse
11.42:1 (Forward) 15.78:1 (Reverse)
4 Cycle 24.5 cu in (401 cc).
Motor Type
Horsepower (kW)
Electrical System
Batteries (Qty, Type)
Key or Pedal Start
Oil Filter
Transaxle
Gear Selection
Rear Axle Ratio
Single Cylinder OHV
13 hp (9.7 kW) Exceeds SAE J1940 Std.
Starter/Generator. Solid State Regulator
One, 12 Volt Maintenance Free
Pedal
Air Cleaner
Replaceable Dry Cartridge
Pressurized Oil System
Spin-On
Lubrication
Cooling System
Air Cooled
Fuel Capacity (Early Prod.)
5.3 Gallons (20.0 L) tank
Fuel Capacity (Late Prod.)
5.6 Gallons (21.3 L) tank
Performance
Vehicle load capacity
2 Persons
750.0 lb (340.0 kg)
Seating Capacity
Dry Weight
800.0 lb (360.0 kg)
Bed load capacity
500.0 lb (230.0 kg)
Curb Weight
790.0 lb (360.0 kg)
18.9 ft (5.8 m)
N/A
Outside Clearance Circle
Intersecting Aisle Clrnce
Rev - 12.3 mph ± 0.5 mph (19.8 kph ± 0.8 kph)
Speed (Level Ground)
Fwd - 14.0 mph ± 0.5 mph (22.5 kph ± 0.8 kph)
Towing Capacity 500.0 lb (230 kg) max load
Steering & Suspension
Service Brake
Self-compensating rack and pinion
Leaf springs with hydraulic shock absorbers
Steering
Front Suspension
Rear wheel mechanical self-adjusting drum
Rear Suspension Leaf springs with hydraulic shock absorbers
Self-compensating, single point engagement
Links 18 x 8.50 - 8 (4 Ply Rated)
Parking Brake
Front Tires
Rear Tires
Turf Saver 20 x 10 - 10 (Load Range B)
Noise & Vibration
Sound pressure; continued A-weighted equal to or
less than 78 db(A)
Highest RMS value of weighted acceleration is less than
2.5 m/s
2
Highest RMS value of weighted acceleration is less than
2.5 m/s
2
The uncertainty of measurement is 0.54 m/s
2
Noise
Vibration, WBV
Vibration, HAV
Measurement methods were applied per the ISO 2631 and ISO 5349 standards
under conditions of typical vehicle surfaces.
8
Owner’s Guide
GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
VEHICLE DIMENSIONS
7.5 in
(19 cm)
65.5 in (166 cm)
103.5 in (262 cm)
48.6 in
(123 cm)
(Rear)
38 in (97 cm)
(Front)
37 in (94 cm)
44.5 in
(113 cm)
30.5 in (77 cm)
B
GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
9
Owner’s Guide
TURNING DIAMETER AND INCLINE INFORMATION
TURNING CLEARANCE DIA.
Approx. 19.0 ft (5.8 m)
RECOMMENDED MAX RAMP GRADE
25% or 14
o
MAX
RECOMMENDED MAX SIDE TILT
25% or 14
o
MAX
10
Owner’s Guide
GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Notes:
INTRODUCTION
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
11
Owner’s Guide
INTRODUCTION
FEATURES
General Information
If the vehicle has accessories that were installed at the factory, some accessories continue to operate with the key
switch in the OFF position.
12 volt accessories must be connected to the DC to DC converter.
1. Steering Wheel
The steering wheel allows the operator to control the direction of vehi-
cle travel.
2. Brake Pedal
The brake pedal is a combination brake and parking brake pedal.
The lower part of the pedal is the brake. It allows the operator to
lower the speed or completely stop the vehicle.
The parking brake is the upper part of the pedal. It allows the opera-
tor to lock the brake when the vehicle is parked to prevent accidental
movement.
3. Parking Brake
The parking brake is the upper part of the pedal. It allows the opera-
tor to lock the brake when the vehicle is parked to prevent accidental
movement.
4. Horn
The horn button is on the driver side of the floorboard. It allows the
operator to activate the horn.
5. Turn Signal (If Equipped)
The turn signal switch is located on the steering column and is used to
activate the turn signals.
6. Accelerator Pedal
The accelerator pedal allows the operator to increase the speed of the vehicle.
1
5
PARK
H
O
R
N
4
2
3
6
12
Owner’s Guide
INTRODUCTION
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
7. Key / Light Switch
The key / light switch is on the dash panel. The switch controls the basic elec-
trical system of the vehicle and the lights.
8. Fuel Gauge with Low Oil Pressure Indicator
The fuel gauge indicates the amount of gasoline in the fuel tank. ‘F’ indicates
a full tank and ‘E’ indicates an empty fuel tank. The fuel gauge has a low oil
pressure indicator. A low engine oil pressure condition is shown with a red
indicator light.
The low oil pressure indicator light on early model vehicles is located beside
the fuel gauge on the dash, and not part of the fuel gauge.
9. 12-Volt Power Outlet
A 12-volt power outlet, with a rating of 15 amps, is found to the left of the key and light switch. The outlet supplies
continuous power for any accessories that have a 12-volt plug.
10. Direction Selector
The direction selector is on the seat panel and allows the operator to select F
(forward) or R (reverse) to control the direction of travel.
The direction selector has a reverse warning buzzer that activates when the
operator selects the R position.
11. Choke
The choke is on the seat panel below the driver seat. The choke helps start the
vehicle when the engine is cold.
Refer to the COLD-START section for operation instructions.
12. Seat
The bench seat is designed for two occupants.
13. Hip Restraints
The hip restraints help people stay in position if the
vehicle changes position suddenly.
14. Cup Holder
The vehicle has a cup holder that will accommodate
up to four beverage containers.
15. Glove Box Compartments with Optional
Doors
Glove box compartments, one on each side of the
instrument panel provide storage space for small
items. Glove boxes may be equipped with optional
doors.
16. Ash Tray (If Equipped)
The ash tray is located on the passenger side dash.
17. Load Bed
The load bed on the rear of the vehicle is for transporting cargo.
ON
OFF
FUEL
F
E
7
8
9
15
14
17
13
12
16
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Jacobsen 648600G01 Owner's manual

Category
Utility Vehicle
Type
Owner's manual

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