Woodtec XW012 User manual

XW012

NAUHA/LAIKKAHIOMAKONE 4x6”

BELT/DISC SANDER 4x6”

• Käyttöohje • Instruction manual •

Maahantuoja / Importer:

ISOJOEN KONEHALLI OY

Keskustie 26, 61850 Kauhajoki As, Finland

Tel. +358 - 20 1323 232, Fax +358 - 20 1323 388

www.ikh.fi

HUOMIO! Lue käyttöohjeet huolellisesti ennen laitteen käyttöä ja noudata

kaikkia annettuja ohjeita. Säilytä ohjeet myöhempää tarvetta varten.

NOTE! Read the instruction manual carefully before using the machine and

follow all given instructions. Save the instructions for further reference.

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17

SPECIFIC SAFETY INSTRUCTIONS

- Connect the machine to a grounded outlet only. Only a qualified electrician is allowed to do

electrical connections.

- Read the instruction manual carefully before using the machine.

- Always wear safety goggles and a dust mask.

- Maximum clearance between table and sanding belt and disc is 1,6 mm (1/16”). When checking

clearance between the belt and work support, press the belt flat against the metal beneath it.

- Always support the workpiece with backstop or worktable.

- Avoid fire. Clean out all sawdust and disconnect from any vacuum before sanding metals.

- Place the sander so neither the user nor bystanders are forced to stand in line with the abrasive

belt or disc.

- Make sure all clamps and locks are tight and no parts have excessive play.

- Never stand on the machine. Serious injury could occur if the machine is tipped. Do not store

anything above or near the machine.

- Never perform layout, assembly or other set-up work on the machine if any part of the machine

is moving.

- Make sure there are no nails or other foreign objects in the part of the workpiece to be sanded.

- Before freeing any jammed material, turn the switch off, unplug the sander and wait for all mov-

ing parts to come to a complete stop.

To avoid injury from unexpected sander movement

- Always unplug the machine before moving it.

- Put the machine on a firm level surface where there is plenty of room for handling and properly

supporting the workpiece.

- Bolt the machine to its underlay and support it so it does not rock.

Avoid kickback (workpiece thrown at you)

- Work only from the left side of the machine.

- Make sure there is no debris between the workpiece and its supports.

- When sanding irregularly shaped workpieces, plan your work support so it will not slip during

sanding.

- Use extra caution with large, very small or awkward workpieces.

- Never use the machine to work on pieces that are too small to be held by hand.

- Use extra supports (tables, saw horses, blocks etc.) for any workpieces large enough to tip when

not held down to the table top.

- Never use another person as a substitute for a table extension, or as additional support for a

workpiece that is longer or wider than the basic sander table, or to help feed, support or pull the

workpiece.

- When finishing on the disc, always press the workpiece against the downside of the disc. Sand-

ing against the side coming up from under the table could damage the work or tear the work-

piece from your hands.

- Sand only one workpiece at a time.

- Clear everything except the workpiece and related support devices off the table before turning

the sander on.

To avoid risk of fire

This machine is not designed for heavy deburring operations. When finishing metals, sparks or hot

fragments could cause a fire. To avoid this:

- Disconnect any dust collecting hose from the sander.

- Remove all traces of wood dust from inside the sander.

- Remove all traces of metal dust from inside the sander before sanding wood again.

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BEFORE FIRST USE

To avoid serious injuries, do not use the machine until you have

- read and understood all safety, operating and maintenance instructions.

- assembled the machine and made alignments correctly.

- learned to use the on/off-switch, backstop, belt tracking knob, belt tension lever, worktable and

worktable tilt lock knob.

BEFORE EACH USE

Inspect the machine before each use for damages. Check for

- alignment of moving parts

- binding of moving parts

- broken parts

- work parts that cause a gap larger than 1,6 mm (1/16”) between work support and sanding sur-

face

- sanding belt narrower than 10 cm (4”), narrower belts uncover parts that could trap your fingers

- worn or damaged electric cords

- stable mounting and

- any other conditions that may affect the way the machine works.

If any part is missing, bent or broken in any way, or any electrical parts do not work properly, turn

the power off and unplug the sander. Replace missing, damaged or failed parts before resuming

operation.

- Start the machine and watch it while it runs. If it makes an unfamiliar noise or vibrates a lot,

turn it off and unplug it immediately. Do not restart until finding and correcting the problem.

- Make sure the sanding disc turns counterclockwise.

UNPACKING AND CHECKING THE CONTENT

Loose parts (Fig. 1)

A Belt and disc sander assembly

B Instruction manual

C Table

D Sanding disc

E Table support

F Disc guard

G Work support

H Equipment bag containing

1 pc knob

5 pcs washers 6,5 x 17,8 x 1,6

2 pcs pan head screws M4,2 x 1,4-12

4 pcs lock washers M6

1 pc scale label

4 pcs hex screws M6 x 1,0-14

If some parts are missing, please contact your dealer or the importer.

19

MOUNTING

Mounting the sander to a workbench (Fig. 2)

If the sander is to be used in a permanent location, it should be fastened securely to a firm support-

ing surface such as a workbench. In such case holes should be drilled through supporting surface of

the workbench using dimensions as illustrated in Figure 2.

1. Bolt the unit securely using 5/16” screws and hex nuts (not included). Screw length should be

about 38 mm (1 ½”) plus the thickness of the bench top.

2. Locate and mark the holes where the sander is to be mounted.

3. Drill two 9,5 mm (3/8”) holes through the workbench.

4. Place the sander on the workbench aligning the holes on the base with the holes drilled on the

workbench.

5. Insert two 5/16” screw and tighten hex nuts.

Mounting the sander to a mounting board (Fig. 3)

An alternative method of mounting is to fasten the sander to a mounting board. The board should be

of sufficient size to avoid tipping of sander while in use. Any good grade plywood or chipboard

with a 3/4” minimum thickness is recommended; thinner chipboard can break. To avoid injury from

machine movement, use 5/16” or larger screws and nuts.

1. Follow instructions for mounting to workbench, substituting a board of minimum size 45x60cm

(18”x24”) and using 5/16” flat head screws, lock washers and hex nuts (not included). Screw

length should be about 38 mm (1 ½”) plus the thickness of the mounting board.

Note: For proper stability, it is advisable to use flat head screws so that the screw heads are flush

with the bottom surface of the supporting board.

Warning: To avoid injury from machine movement, supporting surface where the sander is

mounted should be examined carefully after mounting to insure that no movement during use can

result. If any tipping or walking is noted, secure the workbench or supporting surface before operat-

ing the sander.

Clamping the sander to a workbench (Fig. 4)

The sander can be clamped directly to a workbench using two or more C-clamps on the base of the

unit (one clamp on each end of the unit).

ASSEMBLY

Installing the sanding disc and guard (Fig. 5)

1. Locate the sanding disc and peel the packing from it. Align the perimeter of disc with the plate

and press disc firmly into position all the way around.

2. Locate the disc guard and two pan head screws M4,2 x 1,4-12 from loose parts.

3. Position the disc guard against the lower 1/3 of disc aligning holes as shown.

4. Using phillips-screwdriver, fasten the screws securely.

Installing the work support (Fig. 6)

1. Locate the work support and hex screw M6 x 1,0-14, washer and lock washer.

2. Hold the work support into position and fasten as shown. Do not overtighten.

Installing the table assembly (Fig. 7 -10)

1. Locate the table support and three hex screws M6 x 1,0-14, washer and lock washers from loose

parts.

2. Position the table support against the table, aligning holes as shown in Figure 7.

3. Fasten the table support to the table as shown in Figure 7.

4. Locate the washer 6,5 x 17,8 x 1,6 and knob from loose parts.

20

5. Position the table support in corresponding holes on the side of the base as shown in Figure 8.

Make sure the 9,5 mm diameter index pin aligns with the upper hole.

6. Place a washer on threaded shaft of the knob and insert through the slot into the threaded holes

of the base.

- Warning: To avoid trapping the work or fingers between the table and sanding surface, the ta-

ble edge should be a maximum of 1,6 mm (1/16”) from the sanding surface. (Figure 9)

7. Loosen the three hex screws and adjust the table.

8. Use the instruction manual as a spacer. Place ten pages of the manual between the disc and the

front edge of the table. Hold the table against the manual and tighten the three hex screws. (Fig-

ure 10)

Auxiliary mounting holes for vertical sanding (Fig. 11)

1. Remove the backstop lock bolt and remove the work support.

2. Remove the table assembly by removing the table lock knob and washer.

- Note: The belt bed may be raised to vertical position by loosening the hex screw and raising the

bed (see chapter “Positioning the belt bed”).

3. Attach the table assembly to the auxiliary holes in the belt bed. Make sure the index pin is in the

upper hole when the sanding table is in vertical position.

Squaring the table assembly (Fig. 12)

1. Using a combination square, check the angle of the worktable with the disc.

2. If the table is not in 90° angle with the disc, loosen the table lock knob and tilt the table.

3. Adjust the worktable square to the disc and retighten the table lock knob.

4. Attach the scale label to 0° mark on the dust guard.

Installing the sanding belt - tensioning and tracking (Fig. 13-15)

On the smooth side of the sanding belt you will find a directional arrow. The sanding belt must run

in the direction of this arrow so that the splice does not come apart.

1. Slide the tension lever to the right to release the belt tension.

2. Place the sanding belt over the drums with the directional arrow pointing as shown in Figure 13.

Make sure the belt is centered on both drums.

3. Slide the tension lever to the left to apply belt tension. (Figure 14)

4. Tighten the hex screw when the bed is in desired position.

5. Plug in the power cord. Turn the switch on and immediately off, noting if the belt tend to slide

off the idler drum or drive drum. If it did not tend to slide off, it is tracking properly.

6. If the sanding belt moves toward the disc, turn the tracking knob clockwise 1/4 turn. (Figure 15)

7. If the sanding belt moves away from the disc, turn the tracking knob counterclockwise 1/4 turn.

(Figure 15)

8. Turn the switch on and immediately off, noting the belt movement. Readjust the tracking knob

if necessary.

PARTS (FIG. 16)

1. Work support. Supports the workpiece on the sanding belt.

2. Hex screw. Loosening the screw allows the belt to be raised to vertical position.

3. Tracking knob. Turning the knob counterclockwise causes the sanding belt to move towards

the disc. Turning the knob clockwise causes the sanding belt to move away from the disc.

4. Tension lever. Sliding the lever to the right releases sanding belt tension. Sliding the lever to

the left applies sanding belt tension.

5. Table lock knob. Loosening the knob allows the worktable to be tilted for bevel sanding (scale

pointer on the table support, scale attached to the base).

21

6. Auxiliary mounting hole. Allows the table assembly to be mounted for end sanding when the

bed is placed in vertical position.

7. Switch.

OPERATION

Bevel sanding (Fig. 17)

The worktable can be tilted from 0° to 45° for bevel sanding. Loosen the table lock knob and tilt the

worktable to desired angle. Retighten the table lock knob.

Positioning the belt bed (Fig. 18-19)

A bed locking hex screw locks the belt bed in vertical or horizontal position. To adjust to vertical

position:

1. Remove the work support.

2. Loosen the hex locking screw using a 6 mm hex wrench. (Figure 18)

3. Position the belt bed vertically as shown in Figure 19 and tighten the hex screw.

Surface sanding on the sanding belt (Fig. 20)

- Hold the workpiece firmly with both hands, keeping fingers away from the sanding belt.

Fig. 16

base

bed belt

1

work support

sanding belt

3

tracking

knob

2

bed locking screw

4

tension

lever

worktable

disc

guard

7

switch

sanding disc

mounting hole

work support hex screw

6

auxiliary

mounting hole

5

table lock knob

sanding plate

mounting hole

22

- Keep the end butted against the backstop and move the work evenly across the sanding belt. Use

extra caution when sanding thin pieces.

- For sanding long pieces, remove the work support.

- Do not push the workpiece too hard, apply only enough pressure to allow the sanding belt to

remove material.

End sanding on the sanding belt (Fig. 21)

- It is more convenient to sand the ends of long workpieces with sanding belt in a vertical posi-

tion.

- Adjust the belt bed and worktable to desired positions according to instructions above.

- Move the work evenly across the sanding belt. For accuracy, use a miter gauge.

Sanding curved edges (Fig. 22-23)

- Always sand inside curves on the idler drum as shown in Figure 22.

- Warning: Never attempt to sand the ends of a workpiece on the idler drum. Applying the end of

the workpiece to the idler drum could cause the workpiece to fly up and result in an injury.

- Always sand outside curves on the left side of center on the sanding disc as shown in Figure 23.

- Warning: Applying the workpiece to the right side of the disc could cause the workpiece to fly

up and result in an injury.

Sanding small end surfaces on the sanding disc (Fig. 24-26)

- Note: The use of a miter gauge (optional accessory) is recommended for this operation.

- Always move the workpiece across the left side of center on the sanding disc as shown in Figure

24.

- Warning: Applying the workpiece to the right side of the disc could cause the workpiece to fly

up and result in an injury.

- Note: Use a combination square to square the miter gauge to the face of the disc. If it is not

square, loosen the miter gauge knob and move the miter gauge slightly until it is square. With-

out moving the miter gauge, tighten the knob securely. (Figure 25)

- Always position the workpiece to the left of center on the sanding disc with disc rotating coun-

terclockwise as shown in Figure 26.

- The table may be tilted for bevelled work.

MAINTENANCE

Disconnect the machine from power source before performing any maintenance operations.

- Frequently blow out or vacuum any dust that may accumulate inside the motor.

- A coating of automobile-type wax applied to the worktable will make it easier to feed the work-

piece while finishing.

- Do not apply wax to the abrasive belt table because the belt could pick up the wax and deposit it

on the pulleys, causing the belt to slip.

Lubrication

- The ball bearings in this machine are packed with grease at the factory. They require no further

lubrication. Sleeve bearings should be lubricated with 30 weight oil or equivalent after each 10

hours of operation.

Oiling the sleeve bearings (Fig. 27)

1. Release belt tension by sliding the tension lever to the right.

2. Move the sanding belt slightly to either side of the idler drum to expose the oval shaped oiling

hole.

23

3. Apply two or three drops of oil in the hole on each side as shown in Figure 27. Do not apply

more than three drops of oil. Too much oil can cause the belt to slip and oil may get on the

workpiece.

4. Adjust the belt tracking according to instructions above.

Removing the pulley cover and installing the timing drive belt (Fig. 28-31)

1. Using a phillips-screwdriver, remove the flat head screw located in the middle of the cover.

(Figure 28)

2. Remove the cover.

3. Loosen the three screws to allow pulleys to shift enough to place the belt around them. Place the

belt around the motor pulley and drive pulley as shown in Figure 29 if the belt is ever broken.

4. Slightly tighten the three screws. Adjust belt tension by putting a screwdriver blade in the ad-

justing hole. Turn the screwdriver to tighten tension between pulleys. (Figure 30)

5. Tighten the screws being careful not to disturb the belt.

6. Test belt tension by placing fingers on either side of the belt and squeeze. There should be about

a 6,4 mm (1/4”) give to the belt. (Figure 31)

- Note: Excessive tightness on the pulley belt may cause increased noise and overload the motor.

Excessive looseness on the pulley belt may cause the belt to fail prematurely.

Installing the pulley cover (Fig. 32)

1. Locate the pulley cover and position it inside the relief efges of the pulley housing.

2. Using a phillips-screwdriver, reinstall and tighten the flat head screw.

TROUBLESHOOTING

Problem Cause Solution

The motor will not run. - Defective switch, switch cord

or switch box.

- Burned out motor.

- Replace defective parts.

- Take the motor to an authorized

service center for repairing.

The machine slows

down when sanding. - Timing belt is too tight.

- You apply too much pressure

on the workpiece.

- Decrease belt tension.

- Ease up the applied pressure.

The sanding belt runs

off drums. - Not tracking properly.

- Adjust the tracking.

Wood burns while

sanding. - Sanding disc or belt is glazed

with sap. - Replace the disc or belt.

Excessive noise. - Timing belt is too tight. - Decrease belt tension.

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• OSAT • PARTS •

No. Kuvaus Description

1 Nuppi Knob

2 Aluslevy Washer

3 Aluslevy Washer

4 Runko Bed

5 Ruuvi Screw

6 Kuusioruuvi Hex screw

7 Lukkoaluslevy Lock washer

8 Aluslevy Washer

9 Vaste Work support

10 Hiomanauha Sanding belt

11 Lukkoaluslevy Lock washer

12 Ruuvi Screw

13 Käyttörumpu Drive drum

14 Ruuvi Screw

15 Laakerin suojus Bearing cap

16 Laakeri Bearing

17 Laakerin välilevy Bearing spacer

18 Kytkimen suojus Switch housing

19 Lukkoaluslevy Lock washer

20 Ruuvi Screw

21 Kytkin Switch

22 Välike Lead

23 Ruuvi Screw

24 Kytkinkotelon suojus Switch box cover

25 Kondensaattori Capacitor

26 Hiomapaperi Sanding paper

27 Ruuvi Screw

28 Lukkoaluslevy Lock washer

29 Laikka Disc

30 Ruuvi Screw

31 Laikan suojus Disc guard

32 Laikan kehärengas Disc shroud

33 Pölynkeräin / imuriliitäntä Dust collector / connector

34 Pöytä Table

35 Pöydänkannatin Table support

36 Asteikko Scale

37 Sähköjohto ja pistoke Cord and plug

38 Moottori Motor

39 Johdon liitin Wire connector

40 Mutteri Nut

41 Jalusta Base

42 Jakopään kiilahihna Timing drive belt

43 Ruuvi Screw

44 Aluslevy Washer

45 Vetopyörä Drive pulley

46 Ruuvi Screw

47 Aluslevy Washer

26

No. Kuvaus Description

48 Vetopyörä Drive pulley

49 Ruuvi Screw

50 Laakerin kannatin Bearing support

51 Nauhan suojus Belt cover

52 Rungon kannatin Bed support

53 Mutteri Nut

54 Vaimennin Bumper

55 Ruuvi Screw

56 Kuulalaakeri Ball bearing

57 Pidätinrengas Retaining ring

58 Vetoakseli Drive shaft

59 Mutteri Nut

60 Ohjaimen välilevy Guide spacer

61 Ohjainjousi Index spring

62 Rummun ohjain Drum guide

63 Ohjainakseli Idler shaft

64 Ohjainrumpu Idler drum

65 Kireydensäätövipu Tension lever

66 Kiristysjousi Tension spring

67 Vivun välilevy Lever spacer

68 Aluslevy Washer

69 Pöytä Table

27

CE-VAATIMUSTENMUKAISUUSVAKUUTUS

NAUHA/LAIKKAHIOMAKONE

Malli no. XW012

Isojoen Konehalli Oy

Keskustie 26, 61850 Kauhajoki As

Suomi

vakuuttaa, että tämä tuote on konedirektiivin no. 98/37/EY,

pienjännitedirektiivin no. 73/23/ETY ja sen muutoksen no.

93/68/ETY sekä EMC-direktiivin no. 89/336/ETY ja sen

muutoksen no. 93/68/ETY mukainen.

Tuote täyttää standardien no. EN 55014-1:2000+A1+A2,

EN 61000-3-2:2000, EN 61000-3-3:1995+A1

ja EN 55014-2:1997+A1 vaatimukset.

Jos tuotteen teknisiä ominaisuuksia tai käyttöominaisuuksia

muutetaan ilman valmistajan suostumusta tämä vakuutus

lakkaa olemasta voimassa.

Päiväys: 04.10.2006

Allekirjoitus:

____________________

Harri Altis - Ostopäällikkö

CE-DECLARATION OF CONFORMITY

Isojoen Konehalli Oy

Keskustie 26, 61850 Kauhajoki As

Finland

herewith declares that

BELT/DISC SANDER

no. XW012

is in conformity with the Machinery Directive no. 98/37/EC,

the Low Voltage Directive no. 73/23/EEC and its amendment

no. 93/68/EEC as well as EMC Directive no. 89/336/EEC

and its amendment no. 93/68/EEC.

The product fulfils the requirements of the standards no.

EN 55014-1:2000+A1+A2, EN 61000-3-2:2000,

EN 61000-3-3:1995+A1 and EN 55014-2:1997+A1.

This declaration is not anymore valid if the technical features

or other features of the tool are changed without manufacturer’s

permission.

Date: 04.10.2006

Signature:

____________________

Harri Altis - Purchase Manager

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