Oneida Air Systems XXS050334 Owner's manual

Type
Owner's manual
Rev: B 20230327LL Doc. #ZBM000106
Appearance may vary slightly
Patents: www.oneida-air.com/
patents
OWNER’S MANUAL
High Vacuum
Dust Collector
with SMART Boost
and Air Lock
5 HP
230V / 480V
# XXS050334
# XXS050348
1oneida-air.com
Table of Contents
System Start-Up Information 2
System Specications 6
System Dimensions 7
System Contents 8
Assembly Instructions 10
Preventive Maintenance Schedule 21
Maintenance 22
Troubleshooting 23
F.A.Q. 24
Recommended Accessories 26
Warranty Information 28
Notes 29
Oneida Air Systems, Inc.2
System Start-Up Information
WARNING
1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.
2. REPLACE warning labels if they become obscured or removed.
3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
4. ENSURE that all users of this Dust Collector are informed of all warnings and precautions, safe use, and maintenance
procedures.
5. FULL mental alertness is required. NEVER operate under the inuence of drugs or alcohol, when tired, or when distracted.
6. DO NOT allow use by or near children.
7. DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.
8. NEVER leave the dust collector running while unattended.
9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan blower motor to
come to a COMPLETE STOP before walking away or performing any maintenance, service, cleaning, or adjustments. is
eliminates the risk of injury from unintended startup or contact with live electrical components.
10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. is eliminates the risk of injury
from unintended startup or contact with live electrical components.
11. COMPLETELY INSTALL ductwork/ex hose before operating collector.
a. Seal ductwork with silicone sealant or duct tape if leaks are found.
b. Have dust drum in place and sealed.
c. NEVER operate without lter and cowling in place. is machine has high speed rotating elements than can cause
severe injury.
12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or an attachment to do a
job for which it was not designed. Consult this owners manual or reach out for recommended accessories.
13. ENSURE enough air volume is at the suction point to capture all the particulate generated.
14. NEVER make modications without prior approval from Oneida Air Systems. Modifying the dust collector or using it
dierently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious
personal injury or death!
15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these areas can
Before Purchasing or installing a dust collection system the process owners/operators
are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA,
and any other applicable codes or regulations relating to the type of dust(s) you are
collecting.
This manual contains specific precautionary statements relative to worker safety. Read
thoroughly and comply as directed. The most up to date safety information can be found
on our website: oneida-air.com/safety
oneida-air.com 3
System Start-Up Information (Continued)
create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan of the dust collector.
16. DO NOT install in classied hazardous atmospheres without an enclosure rated for the application. System Location
must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable locations for installing
dust collectors. Consult with the appropriate authorities having jurisdiction to ensure compliance with all national and
local codes regarding dust collector installation. Equipment must be anchored in a manner consistent with local code
requirements. Anchors must be sucient to support dead, live, seismic, and other anticipated loads. Consult a qualied
engineer for nal selection of anchorage.
17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space of a building.
Personal injury, death, and/or property damage can result from material discharge during venting. e risk of personal
injury and/or property damage can be minimized or avoided by locating vented equipment outside buildings and away
from normally occupied areas. If exhaust air is vented outside, you must provide make up / return air. Flue gases (carbon
monoxide) can be drawn into the shop from furnaces, water heaters, or other appliances
18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that isn’t properly
maintained, not working as it should, has been dropped, damaged, le outdoors, or dropped in water could malfunction
leading to serious personal injury or death!
19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by pulling on
cord. To unplug, grab the plug, DO NOT close door on cord or pull cord around sharp edges or corners. DO NOT run dust
collector over cord. DO NOT handle cord/plug with wet hands. Keep cord away from heated surfaces.
20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Immediately repair or replace damaged or mis-adjusted parts before operating
machine.
21. DO NOT put any object in openings. DO NOT use with any opening blocked. (Except when pulsing - See Maintenance
Section for more information.)
22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects
or other long-term respiratory damage
23. ALWAYS keep hair, loose clothing, ngers, and all parts of body AWAY from openings and moving parts.
24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and when emptying
dust bin.
25. ALWAYS wear hearing protection during extended periods of operation.
Oneida Air Systems, Inc.4
System Start-Up Information (Continued)
1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.
2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to,
areas near pilot lights, open ames, or other ignition sources.
3. ONLY operate dust collector in locations that include a re suppression system or have a re extinguisher available nearby.
a. e ABC type (dry chemical) is generally a good choice for small wood shops.
b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).
4. DO NOT allow accumulation of layers of ne dust on horizontal surfaces. Especially overhead lights, electrical boxes and
fuse panels which can ignite dust. Keep the oor around the system clean and free of scrap material, oil, grease.
5. ENSURE all equipment and ductwork is electrically grounded.
6. DO NOT use PVC drain pipe.
7. ALWAYS consult an electrician or qualied service personnel about wiring practices and electrical codes in your area. ONLY
allow an electrician or qualied service personnel to do electrical installation or repair work.
8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause re, electrocution,
injury, or death.
9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
10. DO NOT use to pick up liquids, ammable liquids, or combustible liquids, such as gasoline, or use in areas where they may
be present.
11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly ammable and can be explosive
12. ALWAYS check your dust bin for smoldering materials before leaving the shop.
13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several ways:
a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot metal fragment.
b. Knots in hardwood can create frictional sparks.
c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.
FIRE HAZARDS
Process owners/operators retain all responsibility for the suitability of fire and explosion
hazard mitigation, suppression, and isolation strategies and to follow all applicable
federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
Improper operation of a dust control system may contribute to conditions in the work
area or facility that could result in severe personal injury and product or property
damage.
Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/
or explosion mitigation strategy, or any items incorporated into a collector as part of an
owner/operators hazard mitigation strategy.
oneida-air.com 5
Customer Service Dept.
1-866-387-8822 • support@oneida-air.com
System Start-Up Information (Continued)
d. Check wood stock for old nails and screws which can create red-hot metal fragments.
14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can spontaneously ignite dust.
Sanders can produce concentrations of dust well into the combustible range.
15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use. Authorities with
jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such
codes, install collector according to the National Electric Code, NFPA No. 70-latest edition and NFPA 91, NFPA664 Code
(NFPA 654 if combustible dust is present).
6Oneida Air Systems
System Specications
OPERATION
Fan Rating (with Cyclone & Filter) 1,789 Actual CFM at 5.4” S.P.
Maximum Suction Rating 23” WC
MOTOR AND ELECTRICAL
Motor Type U.S. Made TEFC Motor
Motor Insulation Class F
Motor Service Factor 1.15
Horsepower 5 HP
Motor Speed 3,500-4,500 RPM
Phase Three-Phase (3ph)
Voltage 208-230V
Cycle 60Hz
Listed FLA 15A
On/O Switch Remote Starter with Push button On/O Switch and RF Keyfob
Power Cord 10 ft
Power Connector Wire
Recommended Circuit Size 30A
Recommended Circuit Type HACR
Sound Emission 84-85 dBA @ 10 ft
IMPELLER
Size 15"
Material Single-piece, backward inclined, non-sparking/non-ferrous
CARTRIDGE FILTER
Filter Media Type Izumi Axtar Spunbond Media
Filter Eciency 99.9% @ 0.2-2.0 microns
Filter Surface Area 220 Sq. Ft.
SYSTEM DIMENSIONS AND CONSTRUCTION
Barrel/Cyclone Body Heavy-gauge cold-rolled steel
Inlet 7" Diameter
Overall Height 143-1/2"
7oneida-air.com
143-11/16"
3,650 mm
39"
991 mm
82-3/4"
2,101 mm
125-11/16"
3,193 mm
30-1/2"
775 mm
39"
914 mm
106"
2,692 mm
116-11/16"
2,964 mm
57-1/4"
1,455 mm
8"
203 mm
42-1/8"
1,069 mm
56"
1,422 mm
64-5/8"
1,641 mm
Nominal dimensions shown using Height Position 3; Telescoping Stand can be adjusted to accommodate
smaller waste containers. Dimensions subject to slight variations in manufacturing.
Top View
System Dimensions
8Oneida Air Systems
ID Part number Part description Qty
A BXI050318C
BXI050318C-480
Motor Assembly 5 HP 3 PH 230V
Motor Assembly 5 HP 3 PH 480V 1
B BHX300050 Fan Housing 1
C SXI002108 Barrel 1
D SCX050034A Clean Out Cone 1
E DEF080099 8" Outlet Adapter 1
F FAX140033 Plenum Extension 2
G DES900899 8" Plenum Elbow 1
H DWP877099 8x7x7 Pants Wye 1
I DHF070500 7" Diameter x 5' Flex Hose 1
J FPX020019 Dual Filter Plenum Plate 1
K AHX348334 Airlock Bundle Pack 1
K1 QCZ080000 8" Duct Clamp 2
K2 ACB080000 6-8" Hose Clamp 4
K3 AHD150001 15' Hanger and Gripple 1
LAHX021819 Filter Accessory Pack 1
L1 BSC180000 Drop-in Silencer 2
L2 AFT000001 5/16"-18 Thumb Nut 16
L3 AFW180000 5/16" Flat Washer 8
ID Part number Part description Qty
L4 AFJ051602 5/16"-18 x 2" J Bolt 16
L5 † AHX186200A Filter Stacking Hardware Kit 2
L6 FPZ000018 Fine Dust Bin 2
M FCS183900 18" x 39" Filter 2
N AHX001800 Hardware Kit 1
N1 RGZ025050 Poron Gasket Roll 25'
K1 QCZ080000 8" Duct Clamp 2
N2 AHX000005 Universal Hardware Kit 1
N2A* AFB155155 5/16"-18 x 1" Flange Bolt 39
N2B* AFT155175 5/16" Whiz-Lock Nut 30
N3 † FGA000002 14" Grounding Cable with Two 8-18 x
3/8” Self-tapping Screws 1
O STZ210000 Stand 1
P SAZ100000C 10" Airlock 1
If you cannot find an item on the list, examine the packaging materials very carefully. Certain
components may have been pre-installed for shipping purposes. There may be hardware
leftover.
System Contents
You will need the following tools:
GENERAL FAN HOUSING FILTER
8' Ladder Razor Knife Flathead Screwdriver 7/16" Wrench
Level Diagonal Cutters Hammer 7/16" Socket Wrench
Scissors Tape Measure / Ruler
1/2" Wrench 1/4" Socket
1/2" Socket Wrench Impact Driver
Please unpack the parts carefully and conrm you have
received each item listed here.
*Additional parts are included in your hardware
package.
† Not all included parts are required for assembly.
9oneida-air.com
× 8
× 7
× 8
× 8
× 8
× 8
× 8
System Contents (Continued)
A
B
D
E
F
F
C
K1
Q
K2
J
H
L4
L1
L4
L3
MO
L2
L6
L2
I
G
N1
K3
N3
L5
Note: Comes
attached to
the Motor
Assembly (A)
Note: Not required for assembly
× 12
× 12
N2B
N2A
N2A
N2A
× 4
× 4
N2B
N2A
Q
× 8
× 8
× 16
× 8
10 Oneida Air Systems
Before you start, determine which direction you want your filter to hang and which direction
you want your duct work to enter the collector. The fan housing and cyclone barrel bolt holes
are drilled at 45 degree increments. Some orientations are not possible.
Assembly Instructions
Tip: Aim the dust collector's outlet away from the area where people tend to work to reduce noise.
Filter will
obstruct
inlet pipe
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INCORRECT CORRECT CORRECT
FIG. 1
1 Assemble the Stand (O) [FIG 1]. Refer to the
instruction sheet included:
• Stand Instruction Sheet
# ZBI282321
11oneida-air.com
Assembly Instructions (Continued)
FIG. 3
FIG. 2a
FIG. 2b
FIG. 2dFIG. 2c
Top View
2 Apply Gasket (N1) making sure that there is
no gap where the ends meet:
a. Apply to the top ange of the Cone (D)
inside the bolt holes [FIG. 2a].
b. Apply to the top rim of the Barrel (C)
outside of the bolt holes [FIG. 2b].
c. Apply to the Fan Housing's (B) outlet
inside the bolt holes [FIG. 2c].
d. Apply to the top of the Fan Housing (B)
outside the bolt holes [FIG. 2d].
Note: Dust collection systems cannot operate
eectively if there isn’t a complete seal. ere
must be NO air leaks.
3 Li the Cone (D) onto the Stand (O), making
sure to align the Cones ange holes with those
on the Stand [FIG 3].
Top View
12 Oneida Air Systems
Assembly Instructions (Continued)
FIG. 4
FIG. 5
4 Once your Cone (D) is aligned with the Stand
(O), li the Barrel (C) onto the Cone, making
sure to align the corresponding ange holes.
Secure both components to the stand using
twelve Flange Bolts (N2A) and twelve Whiz-
Lock Nuts (N2B) [FIG 4].
5 Li the Fan Housing (B) onto the Barrel (C),
making sure it is oriented so that the riv nuts
are facing upwards. Align the housings holes
with the holes in the barrel and keep in mind
the direction you want your outlet to face.
[FIG. 5].
Secure the Fan Housing onto the Barrel using
eight Flange Bolts (N2A).[FIG. 5].
x
13oneida-air.com
Assembly Instructions (Continued)
FIG. 6a
THE MOTOR ASSEMBLY IS VERY HEAVY AND CUMBERSOME; BE SURE TO HAVE ADEQUATE
HELP WHEN LIFTING!
FIG. 6b
FIG. 6c
FIG. 6d
6 Carefully li Motor Assembly (A) to top of
Fan Housing (B) and align the Fan Housing
holes with the motor plate holes following the
orientation shown in [FIG. 6a].
Secure the Motor Assembly to the Fan
Housing using seven Flange Bolts (N2A) [FIG.
6b].
Note: e eighth hole on the Fan Housing (B)
does not require a bolt because it is inaccessible
[FIG. 6a].
Unwrap the braided lter grounding wire
from the Motor cowling and let hang loose for
future grounding steps [FIG. 6c]. Also, unclip
the Remote from the Filter Grounding Wire
[FIG. 6d].
14 Oneida Air Systems
Assembly Instructions (Continued)
FIG. 8a
FIG. 8b
FIG. 8c
FIG. 7
7 Attach the 8" Outlet Adapter (E) onto the
outlet of the Fan Housing (B) with four Flange
Bolts (N2A) and four Whiz-Lock Nuts (N2B)
as shown in [FIG. 7].
Note: Tighten rmly but do not over compress
the gasket.
8 Open two 8" Duct Clamps (K1) and slip them
over the Plenum Extension (F) [FIG. 8a].
Mate the Plenum Extension to the 8" Outlet
Adapter (E) then the Elbow (G) and close the
Clamps over the rolled ends.
Open two 8" Duct Clamps and slip them over
the second Plenum Extension [FIG. 8b]. Mate
the second Plenum Extension to the other end
of the Elbow (G) then the 8x7x7 Pants Wye
(H) and close the Clamps over the rolled ends.
Lock the Clamps in place using the provided
cotter pins [FIG. 8c].
15oneida-air.com
Assembly Instructions (Continued)
FIG. 9a
FIG. 9b
FIG. 9c
9 Optional steps to reinforce the Plenum
Extension (F) with the Hanger and Gripple
(K3):
a. read the Hanger's loop through the
mounting anchor or thread the Hanger's
tail through the mounting anchor and pass
it through the Hanger's loop [FIG. 9a].
b. Push the Hanger's tail through one channel
of the Gripple [FIG. 9b].
c. Pull the Hanger's tail until it ts fully
around the Plenum Extension and then
push it through the second channel of the
Gripple and adjust to required length [FIG.
9c].
16 Oneida Air Systems
FIG. 10
Assembly Instructions (Continued)
10 Attach the Dual Filter Plate (J) to the stand
using the stand's pre-installed hardware as
shown in [FIG. 10].
Note: Hardware should be nger tightened rst
for ease of assembly when securing Filter Plate
Assembly.
11 Cut the 7" Diameter Flex Hose (I) in half
using a razor knife and diagonal cutter to cut
through the clear lining and reinforcing wire.
[FIG. 11a].
Attach both pieces of 7" Diameter Flex Hose to
the 8x7x7 Pants Wye (H), and secure them in
place with the 6-8" Hose Clamps (K2) Repeat
the process to attach the opposite end of each
Hose onto the openings on the Dual Filter
Plate (J) [FIG. 11b].
Note: e hose is a snug t. Pull ends up little by
little to work the hose onto the Pants Wye and
Dual Filter Plate. Pliers can be used to grab the
reinforcing wire and aid in pulling the hose
over the opening.
Bolts Washers Whiz-Lock Nuts
J
Cut
Here
FIG. 11b
FIG. 11a
17oneida-air.com
Assembly Instructions (Continued)
12 Insert the Drop-In Silencer (L1) into the top of
each Filter (M) [FIG. 12].
FIG. 13
FIG. 12
13 Attach each Filter (M) to the Dual Filter Plate
(J) with four J-Bolts (L4), four Flat Washers
(L3) and four umb Nuts (L2) as shown in
[FIG. 13].
18 Oneida Air Systems
FIG. 14
FIG. 15
14 Attach a Fine Dust Bin (L6) to each Filter (M)
with four J-Bolts (L4) and four umb Nuts
(L2) as shown in [FIG. 14].
15 To ground the lter, attach the ring terminal
on the braided ground wire from the Motor
Assembly (A) to a J-bolt (L4) on the Dual
Filter Plate (J) under the umb Nut (L2),
then attach the alligator clip to the lter’s cage
[FIG. 15].
Note: If you need to extend the wire, you can
use any 16 gauge copper stranded wire and
connect with wire nuts.
Assembly Instructions (Continued)
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Oneida Air Systems XXS050334 Owner's manual

Type
Owner's manual

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