GF GFCP Multi-Clamp Kit Owner's manual

Brand: GF

Model: GFCP Multi-Clamp Kit

Type: Owner's manual

GF Piping Systems

Georg Fischer Central Plastics

39605 Independence, Shawnee, OK 74804

• Tel. (405) 273-6302 / (800) 654-3872,Fax (800) 733-5993

e-mail: GFCentral.ps@georgfischer.com • www.gfcp.com

GEORG FISCHER PIPING SYSTEMS

Manual Number 360029378 REVISION 1 07/20

EF MULTI-CLAMP KIT

OPERATION MANUAL

Page 2 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Thank you for selecting Georg Fischer Central Plastics’ products. GFCP strives to

deliver the best technology and materials combined with rugged, durable

construction to provide a productive and reliable connection for your polyethylene

system.

To ensure this product lives up to all expectations, it is important to receive

proper training from an authorized instructor and to read and comply with this

instruction manual.

This manual is intended to provide a general introduction to the tools and steps

required for proper use of the product. GFCP assumes no liability in connection

with the data contained herein, nor assumes liability for the operation, safety, or

use of third party tools and equipment in conjunction with this system. All data is

accepted at the user’s risk.

GFCP strongly recommends that its products and fittings be installed only by

persons that have received training from an authorized instructor, that have a

strong working knowledge of polyethylene and heat fusion, and that have

demonstrated their understanding of these requirements by making fusion joints

that have been qualified by destructive testing. Persons responsible for the joining

of polyethylene pipe for regulated gas applications must qualify according to the

requirements of Title 49 Code of Federal Regulations, Part 192.285. Other

regulations may also apply depending on the application, local codes, and/or

jurisdictional oversight of state and local regulating agencies.

Duplication and reproduction in any form (print, photocopy, microfilm or electronic) requires the

written permission of Georg Fischer Central Plastics, LLC.

Page 3 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Table of Contents

Safety Notes and Warning Symbols...................................................................................................... 4

General Information ................................................................................................................................. 5

Kit Contents ............................................................................................................................................... 6

Operating Instructions ............................................................................................................................. 7

Liner Installation ....................................................................................................................................... 9

Rotating Clamps ..................................................................................................................................... 10

Optional Configurations ......................................................................................................................... 11

Page 4 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Safety Notes and Warning Symbols

Safety notes are included in this manual where appropriate, however this manual does not

purport to address all of the safety concerns associated with its use. It is the responsibility of the

user of this manual to establish appropriate safety and health practices and to determine the

applicability of regulatory limitations prior to use.

Symbols are used throughout this manual to indicate the potential for danger, injury, and/or

material damage, and to alert the user of important information related to the fusion process.

Symbols indicate that particular attention should be given and that an action is necessary.

Symbol

Meaning

Attention! – Important Information! Possible danger, damage, or risk of injury.

Best Practice – This symbol is used to indicate an instruction that is

considered to be a “best practice”. This practice is highly recommended and

potentially vital to success.

Prohibited! – This symbol is used to indicate a practice, material, tool, or

action that is specifically prohibited in conjunction with instructions in this

manual.

Electrofusion fittings and fusion equipment are not to be considered as “explosion proof”.

Caution should be exercised when working with generators and other electrical power

sources.

Tools may have sharp edges. Use with care to avoid injury.

Tools should be in good working order and inspected before use for wear and/or damage.

Damaged or worn tools should not be used until repaired or replaced.

These instructions pertain solely to the operation of the subject product. These instructions

must be followed carefully. Observe all safety precautions prescribed by your company, the

pipeline owner, and those prescribed by equipment manufacturers whose equipment may be

used in conjunction with the subject product(s).

Failure to observe these procedures may cause personal injury and/or property damage.

Each Operator must be properly trained in the use of this product or equipment prior to

conducting and performing the following steps in a live natural gas application.

Page 5 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

General Information

This instruction manual is intended for those persons responsible for the operation and care of

the EF Multi Clamp Kit. It is expected and assumed that such persons have read, understood

and will abide by the manual in its entirety. Information contained in this manual can help to

avoid faults with the clamping tool and to provide trouble-free operation. Should problems arise,

please contact Georg Fischer Central Plastics. This manual applies only to the EF Clamp

System. We reserve the right to make the technical changes necessary to improve this tool

which may result in periodic changes to the illustrations and information contained in this manual.

Contact Georg Fischer Central Plastics LLC for the latest revision.

The EF Multi Clamp Kit should be used for aligning and restraining pipe and fittings during the

electrofusion process. The clamps may also be used independently as re-rounding devices when

needed.

Insert liners are used to size the clamps to pipe diameters from 2 IPS to 4 IPS. 6 IPS clamps are

optionally available that fit onto the existing clamp base. Additional components are available to

configure the clamp for elbow and tee assembly.

Page 6 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Kit Contents

• Check the delivery for completeness and any transportation damage.

• Report any missing parts or transportation damage to your supplier immediately.

• Package Contents

• Transport Box

• Two 4” IPS EF Clamp Assemblies with Rotator Bases

• 3” IPS Liner Kits with screws

• 2” IPS liner Kits with screws

• One Slide Base

• One 3/16” “Tee” Allen wrench

• One (1) Operating Manual with Spare Parts List

Page 7 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Operating Instructions

Prior to use: Make sure that the clamp surfaces are clean and free from oils, grease, or other

potential contaminants that could interfere with the fusion process.

1. Loosen knob and open clamps:

2. Loosen Rotator Base Locking Screw:

3. Using the length of the Electrofusion coupling to be fused, locate Clamps by sliding the rotator

base so that ½” space exists between the clamps and the ends of the coupling:

Page 8 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

4. Tighten the locking screw to secure the clamps:

5. Place clamp around pipe and coupling:

6. Close clamps and tighten knobs:

Page 9 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Liner Installation

1. Open clamp and insert liner:

2. Insert and tighten screw to secure liner:

Page 10 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Rotating Clamps

1. Loosen center screw and lift clamp for rotation:

2. Rotate clamp to align with holes needed for correct angle:

3. Lower clamp and tighten screw:

Page 11 of 11

The technical data are not binding. They neither constitute expressly

warranted characteristics nor guaranteed properties nor a guaranteed durability.

They are subject to modification. Our General Terms of Sale apply.

Optional Configurations

Example Configurations for Tees, Elbows, and Couplings:

GF GFCP Multi-Clamp Kit Owner's manual

GF GFCP Multi-Clamp Kit Owner's manual

GF GFCP Multi-Clamp Kit Owner's manual

Related papers

Other documents