Charbroil 463735804 Owner's manual

Brand: Charbroil

Model: 463735804

Type: Owner's manual

THIS GRILL IS FOR

OUTDOOR USE ONLY

Failure to follow all manufacturer’s

instructions could result in serious

personal injury and/or property

damage.

WARNING

CAUTION

Some parts may contain sharp edges

– especially as noted in the manual!

Wear protective gloves if necessary.

CAUTION:

INSTALLER/ASSEMBLER:

CONSUMER:

Read and follow all safety

statements, assembly instructions,

and use and care directions before

attempting to assemble and cook.

Leave

these instructions with consumer.

Keep this manual for

future reference.

463735804

ASSEMBLY MANUAL

463735804 / 4165383 (11-20-03) - 0

Parts List - Model 463735804

Key Qty. Description Part #

A 1 Condiment Basket ............4151017

C 1 Wire Shelf ..................4151033

D 1 Warming Rack, Bottom ........4152124

E 1 Cooking Grate ...............4152739

F 1 Side Shelf...................4154279

G 1 Handle .....................4154488

H 1 Sideburner Grate .............4156376

I 1 Warming Rack, Top ...........4156448

J 1 LPGasTank.................4158015

K 2 Wheel Assembly .............4310002

L 1 Sideburner Body .............4310004

M 1 V-Bar ......................4500290

N 1 Heat Shield .................4500305

O 1 Sideburner Frame ............4501705

P 2 Leg Assembly................4502378

Q 1 Bottom Shelf ................4502379

R 1 Front Panel .................4502383

S 4 #10x1/2”, T-20, Self-Tap Screw . . 4080043

T 2 Valve Clip ...................4151043

U 1 Burner/Collector Assembly......4505084

B 1 Tank Wire Support Bracket .....4151019

Key Qty. Description Part #

V 1 Ignitor ......................5156113

W 1 Ignitor Wire, 11” ..............4153196

X 1 Valve/Hose/Regulator Assy .....4524192

Y 1 Sideburner Valve Cup .........4154476

Z 1 Control Panel Assembly........4526117

AA 1 Sideburner Ignitor Wire ........5156109

BB 1 Grill Bottom .................4580538

CC 1 Grill Lid.....................4580432

DD 2 Control Knob ................4154470

EE 1 Sideburner Knob .............4154471

FF 2 Leg Extender ................4154577

GG 1 Logo Plate ..................4157147

HH 1 Sideburner Burner ............5068026

II 1 Grease Clip .................5156607

- - 1 Hardware, Cart...............4254077

- - 1 Hardware, Shelf ..............4254050

- - 1 Hardware, Sideburner .........4254051

If you have any questions or need

assistance during assembly, please

call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com

Optional Assembly Hardware

Optional hex nuts

We realize some customers prefer to use tools.

have been provided for you to use.

COLUMBUS, GA

Correct position of LP Tank and

Tank Wire Support Bracket

Hinge Pin

and Hitch Pin

Qty: 2

Qty:2

Qty: 2

463735804

Items to Assemble:

1 V-Bar

1 Grate

Items to Assemble:

2 Wheel Assemblies

2 Hitch Pins

2 Leg Extenders

Items to Assemble:

2 Leg Assemblies

1 Bottom Shelf

6 Carriage Bolts

6 Wing Nuts

Qty: 6

Place Bottom Shelf and Legs as shown.

After assembling tighten all Wing Nuts.

Right Side:

Attach 2 Carriage Bolts and Wing Nuts in

front and back.

Left Side:

Place 1 Carriage Bolt

and Wing Nut in upper hole only

Items to Assemble:

1 Grill Bottom

1 Heat Shield

2 Carriage Bolts

2 Wing Nuts

2 Control Knobs

Items to Assemble:

1 Condiment Basket

Items to Assemble:

1 Grill Lid

2 Hinge Pins

2 Hitch Pins

1 Handle

2 Wing Nuts

1 Logo Plate

Item to Assemble:

1 Wire Shelf

1 Panel

2 Push Pins

Qty: 2

Place Wire Shelf in 3rd hole from top.

Assemble front panel by placing

tabs into slots on Bottom Shelf.

Attach with push pins.

Push V-Bar down onto rest

in Grill Bottom

Grate rest

Items to Assemble:

1 Lower Warming Rack

1 Upper Warming Rack

Insert pivot wire of Lower Warming Rack into Lid.

Flex leg wires to insert into Grill bottom.

Insert pivot wire of Upper Warming Rack into lid.

Flex leg wires to insert into loops on Lower Rack.

Leg wires on both Warming Racks

must run underneath surfaces.

Legs snap into loop

Qty. 2

Qty.2

Attach Wheels with Hitch Pins

Items to Assemble:

1 Shelf

4 Crown Nuts or Wing Nuts

4 Carriage Bolts

Qty: 4

Qty: 1

Items to Assemble:

2 End Caps

1 Sideburner Body

1 Sideburner Frame

1 Carriage Bolt

1 Wing Nut

1 Crown Screw or Wing Screw

Qty: 1

Join Sideburner Body and Frame. Attach with Carriage Bolt and Wing Nut in back center hole.

In front use a Crown Screw or Wing Screw to attach Sideburner Body.

Items to Assemble:

1 Sideburner

1 Wing Nut

1 Sideburner Valve Cup

1 Sideburner Knob

1 Sideburner Grate

1 Sideburner Wire

Place Sideburner into hole.

Attach Sideburner Valve Cup. Make sure

Sideburner Tube is inside of valve. Tighten

with Wing Nut.

Place Sideburner Knob and Grate

Correctly assembled Sideburner Tube in Valve

Attach long wire from beneath console

to electrode beneath Sideburner.

See Use & Care Manual for “Match Lighting Instructions” and to

perform the Burner Flame Check” and important safety

instructions before using.

Hang grease clip from center of grill bottom.

Use an empty soup can (not included) to hang

from grease clip.

Back of Grill

Items to Assemble:

1 Grease Clip

1 Tank Wire Support Bracket

1 LP Tank

LP tank is shipped empty. Fill and leak check before

attaching to grill and regulator.

CAUTION

• Failure to install can in clip will cause hot grease

to drip from bottom of grill with risk of fire or

property damage.

• Tank collar opening must face to front of cart

once tank is attached.

• Failure to install tank correctly may allow gas

hose to be damaged in operation, resulting in

the risk of fire.

Charbroil 463735804 Owner's manual

Charbroil 463735804 Owner's manual

Charbroil 463735804 Owner's manual

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