Bryton MAN_0011 User manual

Fixed and Adjustable Height

Processing Sinks

Installation - Operation - Maintenance - Cleaning

Instruction Manual

PROCESSING SINKS

MAN_0011

2019

R

Read and understand all of the instructions and safety

information in this manual before operating this product.

2

Table of Contents

Summary 3

Warnings and Cautions Icon Key 4

Warnings and Cautions When Installing or Operating This Product 5

Processing Sink Models 6

General Speciﬁcations 7

Overview of Processing Sink Components 9

Sink Installation 10

Sink Placement Requirements 11

The Pre-Rinse Hot/Cold Water Faucet (H0134-01) 13

Operation and Maintenance of the Pre-Rinse Spray Faucet

21

Assemble and Install Air Gun (PS0900-03)

22

Using and Cleaning the Air Gun 26

Assemble and Install Water Gun (PS0900-06)

27

Safe Use of the Water Gun

33

Cleaning Instructions for the Water Gun

34

The DI Water Faucet (H0132)

35

Air and Water Connections 37

Standard Waste Drain Basket (H0150)

38

Lever Handle Waste Drain (H0142)

39

Drain Pipe Assemblies

40

Foot Levelers (H0090-05-03) and Floor Anchor (S02212-26-PSFA)

44

Assemble Pre-Rinse Faucet Wall Mounts (MM-K50-Y020-Z) 45

Wall Mounting Air and Water Guns Brackets

48

Adjustable Height Sinks Only - Control Panel Technical Data

49

Adjustable Height Sinks Only - Control Panel Setup and Operation

50

Adjustable Height Sinks Only - Maximum/Minimum Height Levels

52

Adjustable Height Sinks Only - Replacing the PCB Enclosure Assembly 53

Sonic Sinks

56

Instructions for Cleaning Stainless Steel Processing Sinks

62

Index

63

Limited Lifetime Warranty

64

3

Instruction Manual

KEEP THIS MANUAL

Summary

DESCRIPTION OF PRODUCT PURPOSE OF THIS MANUAL

This manual covers Processing Sink models:

• Fixed Height Processing Sinks

• Adjustable Height Processing Sinks

• Sonic Sinks

This user manual details the installation, operation,

maintenance and cleaning of the Bryton Corp.

Processing Sinks.

This manual also contains general speciﬁcations,

warnings and cautions.

4

Warnings and Cautions Icon Key

The following is a list identifying the various warning and caution icons used in this manual.

Icon Type Icon Description

Warnings (Red triangle with an exclamation point) indicate the

potential for minor to severe injuries up to and including

death to personnel.

Cautions

(Yellow triangle with an exclamation point) indicate

the potential minor injury to personnel and damage to

equipment.

Note: The exclamation point will not be visible where only

equipment damage is present.

Burn Hazard Warnings

(Yellow triangle with radiating lines) indicate a potential burn

injury to personnel.

Electrical Warnings

(Yellow triangle with a lightning bolt) indicate a possible shock

hazard is present.

Severe shock hazards shall be a lightning bolt in a red

triangle.

Explosion Hazard

(Yellow triangle with the explosion icon) indicate the

equipment should not be operated in areas where explosions

could occur.

5

Instruction Manual

Warnings and Cautions When Installing or Operating This Product

Prior to installation or operation, the user must read these warnings and cautions.

The following is a list of the safety precautions, which must be observed when operating this equipment.

WARNINGS indicate the potential for danger to personnel

CAUTIONS indicate the potential for damage to equipment.

These precautions are repeated (in whole or in part), where applicable, throughout the manual. It is

important to review these precautions before using the equipment.

WARNING-INJURY HAZARD -

REPAIRS AND ADJUSTMENTS

should be only attempted by experienced service agents fully

acquainted with this equipment. The use of inexperienced, unqualiﬁed persons to service the

equipment, or the installation of unauthorized parts, could cause serious personal injury, or result in costly

damage. Always unplug power cord from power source prior to attempting any repairs or servicing.

WARNING -

DO NOT operate in a potentially explosive atmosphere.

CAUTION-POSSIBLE EQUIPMENT DAMAGE -

When cleaning the sink - See complete Cleaning Instructions in this manual.

• Use a non-abrasive polish.

• Rub in a back and forth motion in the same direction of the surface grain.

NOTE: This product is to be used strictly for the purpose it was designed for. If this product is used in a

manner not speciﬁed by Bryton Corp., the protection provided by the equipment may be impaired.

Bryton Corp. disclaims all liability for the consequences of this product being used for purposes other

than its intended design. Product modiﬁcation or misuse can be dangerous. Bryton Corp. disclaims all

liability for the consequences of product alterations or modiﬁcations, as well as for the consequences

which might result from the combination of this product with other products, whether supplied by Bryton

Corp. or by or by other manufacturers, unless such a combination has been speciﬁcally endorsed by

Bryton Corp..

6

Processing Sink Models

Available processing sink types are:

• Fixed Height (without hydraulic system)

• Adjustable Height (with hydraulic system)

Both sink types are available in any multiple basin

conﬁguration as required (the standard single, double and

triple basins are shown here).

Sonic sinks are skirted sinks available in ﬁxed or

adjustable height models and for any multiple

basin sink conﬁguration with optional back

mounting frame.

(Sonic Sink shown here with the optional Sonic

Sink Faucet Rack S02211-7519)

7

Instruction Manual

General Speciﬁcations

1. Material:

a. Sink basin and sink top: 14 gauge, 300 stainless steel

b. Sink skirt: 18 gauge, 300 stainless steel.

c. Sink shelf: 16 gauge, 300 stainless steel.

d. Sink base tubing: 16 gauge 300 stainless steel.

2. Plumbing detail

a. Fixed height

b. Adjustable height

3. Utility requirements:

a. It shall be the customer’s responsibility to ensure that the incoming water/DI/ air supply meets

manufacturer’s requirements.

b. Cold water: 20 to 50 psi 70°F Max.

c. Hot water: 20 to 50 psi 120°F to 140°F Max.

d. It shall be the customer’s responsibility to ensure (by use of pressure regulators or other means)

that maximum speciﬁed pressures are not exceeded.

e. Water lines should be ﬂushed clean before water connections are made.

f. It shall be the customer’s responsibility to ensure that water supplies are properly protected for

internal cross connection control in accordance with local building and plumbing requirements.

g. It shall be the customer’s responsibility to eliminate water hammer conditions should they occur

in the service piping.

h. DI water: ﬂow rate 50 psi – 120 psi, rate operating pressure: 20-125 psi rated operating

temperature: 40-140° F.

i. Air: quick tip air gun complete with ﬁve (5) different tips that are quickly changed by a quick

push and pull. Comes with a popular hooked air gun body.

• The rubber tip and the needle tip should be used with 30 psi Max.

• Air hose ¼" I.D. X 10 feet ﬂexcoil retracting air and water, brass ﬁttings with NPT threads (¼"

NPT swivel), low temp -40° to +125°F, high temp -40° to +180°F.

• Vacuum rating is 27"hg @ 72°F. Air inlet deck mount ﬁtting, turret base ⅜" NPT female, single

⅜" NPT female outlet, 3/8" IPS mounting shank with locknut and washer. ⅜" IPS x 2-½" OAL.

• Low-pressure brass threaded pipe ﬁtting ⅜ male x ¼ female pipe size, hex reducing bushing.

4. Power requirements (Adjustable Height Sinks Only):

8

a. 120 Volt, 60 Hz, single phase, 15 amp GFCI protected electrical outlet, installed per local building

codes, and provides protective grounding.

5. Sink is approved ETL/CETL/CSA/NSF recognition.

6. All individual electronic components are UL approved and/or recognized.

General Speciﬁcations

9

Instruction Manual

Overview of Processing Sink Components

The processing sink assemblies or components to be installed or programmed are identiﬁed in the table

below and will be covered in more detail in this installation manual.

The illustration below shows an adjustable height triple basin sink with all the assemblies as called out in

the table below. Other sinks may have different features than shown here.

Item # Part # Description

1 H0134-01 Pre-Rinse Hot/Cold Water Faucet Assembly

2 PS0900-03 Air Gun Kit

3 PS0900-06 Water Gun Kit

4 H0132 DI Water Faucet

5 H0178-04 Shut-off Valve (Air gun)

6 H0178-05 Shut-off Valve (Water gun)

7 S02212-26-PSFA Floor Anchor

8 PCB-001-ASM PCB Enclosure Assembly

10

Sink Installation

Below is an overview of sink installation steps. Details for the installation of the various parts (steps c-q) will

be covered in subsequent pages.

1. Install the sink:

a. For adjustable height sinks, ensure that a 120V GFI outlet is accessible where the sink will be

located.

b.

DO NOT plug the sink power unit in at this time.

c. Install the pre-rinse Hot/Cold water faucet before moving the sink to its desired location. It will be

necessary to be able to access the back of the sink for this operation.

d. Assemble and Install the Air Gun.

e. Assemble and Install the Water Gun.

f. Install the DI (treated) water faucet.

g. With the help of an assistant(s), move the adjustable sink into the desired location. Ensure that the

sink is not positioned so that it is difﬁcult to disconnect power to the sink if needed.

h. For ﬁxed height sinks, install the basin drain(s) piping (supplied by others).

i. Connect basin drain to existing ﬂoor or wall drain in accordance with applicable local code

standards.

j. Connect Hot and Cold water lines to the existing Hot and Cold inlet water lines in accordance

with applicable local code standards.

k. Connect the DI (treated) water line to the DI (treated) water faucet in accordance with

applicable local code standards.

l. Connect the Air Gun to existing pressure-regulated air line in accordance with applicable local

code standards.

m. Move sink to its permanent location. Level the sink by adjusting the feet levelers on the sink legs.

n. For adjustable height sinks only, cut the Lower Shelf Retention Strap.

o. For all sinks, attach ﬂoor anchors and bolt sink feet to the ﬂoor. Use appropriate hardware for ﬂoor

material type (supplied by others).

p. Assemble and install wall mounts to secure pre-rinse faucets and water/air guns.

q. For Adjustable Height sinks, plug power cord into 120V GFI outlet and program memory control

pad.

•

If power cord is lost or damaged, replace with equally rated power cord. An

inadequate power cord could cause injury.

11

Instruction Manual

Sink Placement Requirements

Power Source:

Adjustable height processing sinks require a power source to operate its hydraulics system. Fixed height

sinks do not have need a power source.

Place the sink so that its right side(where its power unit is located) is near a 120 VAC GFCI power outlet.

Note: All power connections must be completed per the local codes.

This illustration shows a

suggested power location.

12

Sink Placement Requirements (continued)

Wall

When placing the sink, note where the

brackets for the spray gun and the air gun will

be fastened to the wall (using wall anchors

and screws supplied by others).

For proper sink placement, a minimum distance spacing of ⅞" is required between the sink back and sides

to the wall.

(For clarity, spacing shown in this illustration is exaggerated.)

7/8”

13

Instruction Manual

The Pre-Rinse Hot/Cold Water Faucet (H0134-01)

Item # Part # Description

1

MM-KL50-Y002-16XZ Spray Head Assembly (see Detail 1)

MM-KN50-X025-Z Grip

2 MM-KL50-Y004-44 Hose Assembly with Grip (44" LG)

3 MM-KL50-X077 Riser Pipe, 18"

4 MM-KL11-X008 Add-on Faucet 8"

5 MM-KL55-Y001-Z Faucet Body, Add-on Faucet

6 MM-KL50-Y001 Base Faucet Assembly, Double Pantry (see Detail 2)

7 MM-K50-X178 Stainless Steel Spring

8 MM-K50-Y020-Z Wall Bracket Assembly

9 MM-K50-Y011 Hook/Screw Assembly

10 MM-KL50-X032 Spring Retainer

7

8

9

10

14

Assembly of the Pre-Rinse Hot/Cold Water Faucet

The Pre-Rinse Faucet comes as a kit. General Instructions for assembly & installation are:

1. Turn off water supply at the main source.

2. Hand-tighten all parts prior to tightening with a wrench.

3. Do not force parts together.

4. All plated surfaces should be handled with care. Avoid scratching with tools.

5. Use Teﬂon tape when making threaded connections to water supply lines.

Below is an overview of the assembly of the Pre-Rinse Faucet.

Assemble Spray Head and Hose

• Attach the Spray Head Assembly (1) to the Hose Assembly (2 / 3)

• Attach the Spring (7) to the Hose

• Attach Spring Retainer (10) to the Hose.

Assemble the Base Faucet Body (6)

• Mount and secure the Base Faucet Body to the sink deck

After installing Base Faucet Body

• Attach the Add-on Faucet Body (5) to the Base Faucet Assembly

• Attach the Add-on Faucet (4) to the Add-on Faucet Body

Assemble Spray Head/Hose to the Faucet Bodies

• Attach the previously assembled Spray Head and Hose to the Add-on Faucet Body

Assemble Wall Bracket and Hook Assembly

• Attach the Wall Bracket Assembly (8) to the hose and afﬁx to the wall

• Attach the Hook/screw Assembly (9) to the hose

15

Instruction Manual

Detail 1 - Spray Head Assembly (MM-KL50-Y002-16XZ) and Grip (MM-KN50-X025-Z)

The Spray Head comes pre-assembled. It is also available as a repair kit. The various parts are shown

here.

Item # Part # Description

1 MM-KL50-Y002-16XZ Pre-Rinse Spray Assembly

2 MM-KN50-Y027 Button Valve Assembly

3 MM-K50-X016-SP Spray Handle with screw assembly

4 MM-KN50-X025-Z Grip

5 MM-K50-X017 Holding Ring

6 MM-KN50-X135 Water Saver Plate (1.6 GPM)

7 MM-KL50-0200-16 Spray Head Repair Kit (includes Button Valve Assembly)

1

7

6

2

5

16

Assembly of Gooseneck Spring

1. Assemble Spring Retainer to Riser Pipe and tighten with wrench. This will also tighten the Riser Pipe

on the faucet body.

2. Assemble Hose to spring retainer. Ensure the O-ring is in place inside of the hose coupling prior to

assembly. (Additional O-rings are provided for future use.) Tighten securely.

3. Assemble Large Coil Spring over Hose and onto Spring Retainer.

IMPORTANT: Spring must be

assembled vertically with large curve of spring to the top.

4. Assemble Spring Head Ring over Spray Head Grip, and assemble Spray Head Assembly to the Hose

and tighten with wrench. Ensure that O-ring is in place prior to assembly.

Be sure that O-ring

is installed for proper

performance.

Spring Retainer

Strain Relief

Spring

Hose

Coupling

Large Coil Spring

Hose

Spray Head Ring

Spray Head Grip

Hose

Large Coil

Spring

WRONG

DIRECTION

RIGHT

DIRECTION

Spray Head

Assembly

1

3

2

Spray Head

Assembly

Hose

Coupling

Grip

A

B

17

Instruction Manual

Detail 2 - Double Pantry Base Faucet Assembly (MM-KL50-Y001)

In the Pre-Rinse Faucet Assembly, the Base Faucet comes (along with handles and hot/cold valves) pre-

assembled. The Hot/Cold Valve Assemblies and the Handle Replacement can be ordered separately.

These components are also replacements for MM-KL55-Y001-Z (Add -on Faucet).

Item # Part # Description

1 MM-KN50-Y007 Hot Valve Assembly

2 MM-KN50-Y006 Cold Valve Assembly

3 MM-K50-0110 Handle Replacement Kit

3

1

2

18

Installation of Base Faucet Assembly (MM-KL50-Y001)

1. Remove Base Faucet body from the kit box.

2. Detach the yoke and tailpiece from the faucet body

3. Detach the washer and locknut from the Base Faucet Body

Yoke

3/8” Tail Piece

Washer

Locknut

19

Instruction Manual

Installation of Base Faucet Assembly (continued)

1. Make sure that sink top surface is free of contaminants. Then mount the Base Faucet Body in the sink

hole.

2. At the back of the sink, re-install the faucet

body washer and locknut to the male inlet.

Tighten locknut against sink deck.

3. Attach the Yoke to the Base Faucet Body.

Pre-Rinse Faucet torque and sealing

speciﬁcations:

•

For torque, hand tighten plus ½ turn

• For sealing, use Teﬂon tape and apply 2-3 wrap around

the threads.

Washer

Locknut

Yoke

3/8” Tailpiece

20

Install Add-on Faucet (MM-KL11-X008), Add-on Faucet Body (MM-KL55-Y001-Z)

To install the Add-on Faucet, Add-on Faucet Body (if applicable) and hose assembly (MM-KL50-Y004-44):

1. Apply Teﬂon tape to threads on ends of short riser pipe attached to add-on faucet. Screw the riser

pipe into faucet body and tighten.

2. Apply Teﬂon tape to threads on both ends of riser pipe. Screw the riser pipe into add on faucet body

and hand tighten.

Apply Teﬂon Tape

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Bryton MAN_0011 User manual

Bryton MAN_0011 User manual

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