Titan 7500M is a gas engine powered, industrial strength generating unit of electrical power. It operates at 120 volt and/or 240 volt, single phase, 60 Hz and will operate devices that require up to 6000watts continuous, 7500 surge watts. Some of its key capabilities include:
-
Connecting loads: The generator can power a variety of electrical devices, including tools, motors, appliances, and lighting. To connect a load, simply plug the device into one of the generator's outlets.
-
Grounding the generator: The generator must be grounded to prevent electrical shock. To ground the generator, connect a No. 12 AWG standard copper wire to the Grounding Lug Block on the front of the control panel. The other end of the wire should be connected to an earth driven copper or brass grounding rod.
Titan 7500M is a gas engine powered, industrial strength generating unit of electrical power. It operates at 120 volt and/or 240 volt, single phase, 60 Hz and will operate devices that require up to 6000watts continuous, 7500 surge watts. Some of its key capabilities include:
-
Connecting loads: The generator can power a variety of electrical devices, including tools, motors, appliances, and lighting. To connect a load, simply plug the device into one of the generator's outlets.
-
Grounding the generator: The generator must be grounded to prevent electrical shock. To ground the generator, connect a No. 12 AWG standard copper wire to the Grounding Lug Block on the front of the control panel. The other end of the wire should be connected to an earth driven copper or brass grounding rod.
IMPORTANT!
TheEmission Control System for this generator is warrantedfor standardssetbytheEnvironment ProtectionAgency.
It is extremely important to read and understand the entire contents of this
Owner’s Manual for the Titan Model TG 7500M before attempting to
operate the generator. This is a gas engine powered, industrial strength
generating unit of electrical power. The gas engine and the generator
are both potentially extremely hazardous and could cause physical in-
jury or even death if improperly used.
WARNING!
Do Not Operate Equipment until reading & understanding Owner’s Manual!
Disconnect all loads before starting or stopping generator.
Allow to run for a few minutes with no load before stopping.
OWNER’S MANUAL
Titan 7500M Industrial Generator
P.O.Box 791, Travelers Rest, S.C. 29690
Phone 864-834-7212
Service/Replacement Parts 800-845-4141
Revision # 030321A
TG7500MManualCopy
®
Titan shall not be responsible for any consequences resulting from improper use of this equipment.
The operator is required to read the entire contents of this manual before attempting to operate the
unit. If the operator does not completely understand the instructions and all of the hazards of operat-
ing this unit after reading this manual, he/she must call the factory at 1-800-845-4141 to answer these
questions to his\her complete satisfaction before proceeding.
READ AND COMPLETELY UNDERSTAND entire contents of this Owner’s Manual and become familiar with
the unit before attempting to start using this equipment! It is your responsibility to know its applications,
limitations, and hazards! Call the factory at 1-800-845-4141 with any questions.
FOR OUTDOOR USE ONLY! Never use this unit inside anyenclosure including the generator compartment of
a recreation vehicle (RV) or inside any building. No modifications will eliminate the danger of possible carbon
monoxide poisoning, fire, or explosion.
TWO (2) FEET OF CLEARANCE on all sides is required even while using outdoors.
THIS UNIT IS SOLDSOLELYFOR THE PURPOSEOF PORTABLEPOWER. OTHERAPPLICATIONS
COULDVOIDWARRANTY.USERACCEPTSRESPONSIBILITYFORINJURIESAND/ORDAMAGE
RESULTINGFROM OTHERAPPLICATIONS.
IMPORTANT !
READ FIRST
It is extremely important to read and understand the entire contents of this Owner’s
Manual for the Titan Model 7500M before attempting to operate the generator. This is
a gas engine powered, industrial strength generating unit of electrical power. The
gas engine and the generator are both potentially extremely hazardous and could
cause physical injury or even death if improperly used.
This Manual contains information to ensure your safety and to prevent any equip-
ment problems. Various terms such as ‘WARNING’, ‘CAUTION’, ‘DANGER’, ‘IMPOR-
TANT’, and the SYMBOL are all used to signify information that is essential for the
operator of this equipment to understand and to practice!
OWNER’S MANUAL
MODEL TG 7500M
Industrial Generator
2
CONNECTING LOADS
TITANMODEL TG7500M is agasenginedriven,revolv-
ing field, alternating current (AC) generator designed to
supplyelectricalpowerforcompatibleelectricaltools,mo-
tors,appliances,andlighting(seewattagereferenceguide
on page 8 ).
The Model TG 7500M operates at 120 volt and/or 240
volt, single phase, 60 Hz and will operate devices that
require upto 6000wattscontinuous,7500 surge watts.
GROUNDING THE GENERATOR
It is required by The National Electrical Code to have
the frame and all external conductive parts of the gen-
erator connected to an earth ground. Proper grounding
also satisfies most local electrical codes.
Connect a No. 12 AWG standard copper wire to the
Grounding Lug Block (See Figure 1). The grounding
lug can be found on the front of the contorl panel. Con-
necttheotherendofthewiretoanearthdrivencopperor
brassgroundingrod(electrode).
CAUTION! Do not connect ground to a preexisting
ground rod, water pipe, or building frame.
Consult witha licensedelectrician inyourarea because
localcodesvary.Properlygroundingthegeneratorhelps
preventelectricalshock ifa groundfaultconditionexists
in thegenerator or in connected electricaldevices. This
will alsohelp to dissipate static electricity resulting from
ungrounded devices.
MODEL TG 7500M
GAS POWERED
ELECTRIC GENERATOR
The ratedWatts of most electricaldevices canbe found
on itsnameplate. The ratedWatts of lights canbe taken
from thelightbulbs.Incases whereonlyVoltsandAmps
are shown on the nameplate, simply multiply Volts by
the Amps to get Watts (Volts X Amps = Watts).
Someelectricmotorsrequireaboutthreetimestherated
Watts of power for start-up. This surge of power is re-
quired for only a few seconds. Be sure to allow for this
high starting wattage when selecting electrical devices
to connect to the generator.
First, figure the watts needed to start the largest motor.
Add to that figure the running watts of all other con-
nected loads.
Please see the Wattage Reference Guide.
Itprovidesanestimatedapproximationof runningwatts,
to help determine which devices to select to connect to
the generator.
CAUTION! Do nottamperwithenginegovernedspeed.
The TITAN Generator supplies correct rated frequency
andvoltagewhenrunningat thepropergovernedspeed.
Incorrect frequency and/or voltage could damage con-
nectedelectrical devices.
Figure #1 - Grounding Lug Block
DESCRIPTION
3
SAFETY
This generator was designed for specific applications. DO NOT attempt to modify the unit in any wayor use
it for any application that it was not designed to do. Ask the dealer or contact the factory if you have any
questions concerning the generator’s application.
Warnings and cautions in this manual and on decals and tags on the unit are not all inclusive. It would be
impossible to anticipate every circumstance that might involve a hazard. Handling, operating, or servic-
ing this unit by any procedure not recommended by the manufacturer may render this equipment unsafe
and may pose a threat to you or to others.
CAUTION! The engine exhaust contains chemi-
cals known to the State of California to cause can-
cer, birth defects, or other reproductive harm.
The generator produces a very powerful volt-
age that can cause extremely dangerous elec-
trical shock. Avoid contact with bare wires, ter-
minals, etc. never permit an unqualified per-
son to operate or service the generator.
Never handle any kind of electrical cord or de-
vice while standing in water, while barefoot or
with wet hands or when feet are wet. Danger-
ous electrical shock could result.
The National Electric Code requires that the
frame and external conductive parts be prop-
erly connected to an approved earth ground.
Local electrical codes may vary. Check with an
electrician for local grounding requirements.
Use a ground fault circuit interrupter in any
damp or highly conductive area such as metal
decking or steel work.
Donotuseworn,bare,frayedorotherwisedam-
aged electrical cords or wiring with the genera-
tor. A defective cord may result in electrical
shock or may cause damage to equipment.
Do not expose unit to excessive moisture, dirt
or corrosive vapors. Unit must be operated on
a level surface.
Do not overfill the fuel tank. Always allow room
forfuelexpansion.Fuelcouldoverflowandcause
fire or explosion if tank is overfilled. Allow for a
20 minute cool down before refueling. Never
refuel tank whileengineisrunning.
Only operate this unit outside with adequate venti-
lation. This generator’s exhaust produces carbon
monoxide gas that can cause unconsciousness or
evendeath.
Never store a generator withfuel in the tank where
fuel vapors could be ignited by a flame, spark, or
pilotlightfromanappliancesuchasafurnace,water
heater, orclothes dryer.
Always allow a minimum of 2 feet of clearance on
all sides for ventilation while unit is operating. Al-
low 2 feet of clearance from all combustibles.
Generator must always be stopped or started with
all loads unconnected. Start the engine and let it
stabilize before connecting any loads. Disconnect
all loads before shutting down the generator.
Never insert any object through the cooling slots
of the engine. Youcould damage the unit or cause
injury.
NEVER OPERATE THE GENERATOR:
In rain
In an enclosed compartment
If connected devices overheat
If electrical output is lost
If engine or generator sparks
If flame or smoke is observed
If unit vibrates excessively
CAUTION! If it is your first time starting the gen-
erator, allow it to run for 30 minutes before con-
necting electrical loads. This is for wet seating
purposes
Caution:Customertakesfull responsibilityforuse
of this unit as a home generation system.
4
OPERATION OF THE GENERATOR
Connecting electrical loads
Let engine stabilize and warm up for at least 3
minutes.
Make sure devices to be connected are in good
working order and in the “OFF” position before
connecting to the generator.
Make sure to plug in desired devices into the
correct receptacle.
DO NOT connect 240 Volt loads to the 120 Volt
duplex receptacles.
DO NOT connect 3 phase loads to the genera-
tor.
DO NOT connect 50 Hz loads to the generator.
This is a 60Hz System.
DONOToverloadthegenerator. Adduptherated
Watts of all loads to be connected. This total
should not exceed the total watts of the genera-
tor.
Stopping the engine
Turn off all electrical devices connected to the
generator.
WARNING:
DO NOT start or stop generator with electri-
cal devices plugged in.
Allow the generator engine to run at a ‘No Load’
condition for several minutes to stabilize inter-
nalenginetemperaturebeforestopping
Turnthe On\Off switch to the “OFF” position. on
the control panel.
Turn fuel valve to the “OFF” position
Generator maintenance
(see maintenance table for list page 8).
Keep the generator clean and dry. Use a damp
cloth to clean exterior surfaces. Remove caked
on dirt with a soft brush.
Never spray with water. Water can contaminate
the engine fuel system and cause serious prob-
lems in the generator.
Damage mayoccurifengineorcarburetorclean-
ing products are used.
Storage
IMPORTANT:
(See Page 11)
Starting the engine
5
1. Check oil and fuel levels
2. Turn fuel valve to the “ON” position
3. Put choke lever in the “ON” position
4. Turn the On\Off Switch on the control
panel to the On Position
5.Pull theRecoilStarterBrisklyuntil
engineisrunning.
5. Return choke lever to the “OFF” posi-
tion
6
On\Off Switch
240Volt. L14-30
Receptacle
120 Volt. Recep-
tacle
Breaker
P.O.Box 791, Travelers Rest, S.C. 29690
Phone 864-834-7212
Service/Replacement Parts 800-845-4141
7
Wattage Reference Guide
*AirConditioner(12,000BTU) 1700
Battery Charger (20 Amp) 500
Belt Sander (3”) 1000
Chain Saw 1200
Circular Saw (6-1/2”) 800 to 1000
Coffee Maker 1000
Compressor (1 HP) 2000
Compressor (3/4 HP) 1800
Compressor (1/2 HP) 1400
Curling Iron 700
*Freezer 500
Disc Sander (9”) 1200
Edge Trimmer 500
Electric Nail Gun 1200
Electric Range (one element) 1500
Electric Skillet 1250
*Furnace Fan (1/3 HP) 1200
Hair Dryer 1200
Hand Drill (1”) 1100
Hand Drill (1/2”) 750 to 1000
Hand Drill (3/8”) 500
Hand Drill (1/4”) 250
Device Running Watts Device Running Watts
ImpactWrench 500
*JetPump 800
LawnMower 1200
Light Bulb 100
MicrowaveOven 700
*MilkCooler 1100
OilBurneronFurnace 300
OilFiredSpaceHeater(140,000BTU) 400
OilFiredSpaceHeater(85,000BTU) 225
OilFiredSpaceHeater(30,000BTU) 150
*Airless Paint Sprayer (1/3 HP) 600
HandheldAirless PaintSprayer 150
Radio 50 to 200
Refrigerator 600
SlowCooker 200
*SubmersiblePump (1-1/2HP) 2800
*SubmersiblePump (1HP) 2000
*SubmersiblePump (1/2HP) 1500
SumpPump 600
*TableSaw(10”) 1750to 2000
Television 200to500
WeedTrimmer 500
*Allow 3 times the listed Watts for starting these devices
These wattages shown are approximate and may vary with each specific device
Check/Refill Fuel X
Drainfuelfromtank X
Check/Refill Oil X
Check for oil leakage X
Change oil * X
Replace air filter X*
Clean/Replace fuel filter X
Maintenance Guide
DAILY EVERYMONTH/ 30 HRS EVERY3 MONTHS/ 100 HRS EVERY6 MONTHS/ 500 HRS
*Firstoilchangeshouldbeafterthefirst(5)hoursofuse.Afterinitialbreak-inperiodchangeoilevery30hours.
X*Airfiltermayneedtobereplacedfrequently,duetoadverseconditions. Checkfilterfrequently.
8
9
32oz.
10
11
Storage
12
13
Service
1-800-845-4141
ReplacementParts
1-800-845-4141
Engine is running but no
power output is available.
Engine runs good until loads
are connected, then bogs
down.
Engine will not start or engine
starts but runs rough.
Engine shuts down during
operation.
Engine lacks power
1. Circuit breaker is open.
2. Poor connection or defective
cord set.
3. Connected device is bad.
4. Fault in generator.
1. Short circuit in a connected
load.
2. Overloaded generator.
3. Engine speed is too slow.
4. Short in generator circuit.
1. On/Off Switch is turned ‘OFF’.
2. Battery is dead
3. Dirty air cleaner.
4. Not enough speed or force is
used for recoil start.
5. Water in fuel.
6. Lowoil level.
7. Engine has lost compression.
1. Out of fuel.
2. Faultinengine.
1. Load is too high.
2. Dirty air filter.
3. Engine needs to be serviced.
TROUBLESHOOTING
Problem Cause Solution
1. Reset the circuit breaker.
2. Check & repair.
3. Connect another device
that is in good condition.
4. Contact service center.
1. Disconnect shorted load.
2. See ‘Connecting Electrical
Loads’ section of manual.
3. Contact service center.
4. Contact service center.
1. Turn On/Off Switch to ‘ON’.
2. Charge or replace it.
3. Cleanairfilter
4. Read and follow directions.
5. Drainandrefilltank.
6. Add oil to proper level.
7. Contact service center.
1. Fillfueltank.
2. Contact service center
1. See ‘Connecting Electrical
Loads’ section of manual.
2. Replace the air filter.
3. Contact service center.
Fax
864-834-5127
Toll Free 1-800-845-4141
14
Parts Catalog
P.O. Box 791 • Traveler s Rest, SC 29 690 • Phone: (864) 834-7212 • Fax: (864) 8 34-5127
Ser vic e/Replace men t Par ts: (800 ) 845 -41 41
15
16
Part Name
125- Rings
126- Piston Pin Clip
127- Piston
128- Piston Pin
129- Connection Rod
153-Crankshaft
155-Crankshatbearing
156-Bolt
157- Oil Sensor
158-Washer
159-Nut
162-OilDrainPlug
TI 12-14
TI 12-14
TI 12-14
TI 12-14
TI 12-14
TI 12-06
TI 12-06
N/A
TI 12-22
N/A
N/A
TI 12-24
163-Oil DrainPlugWasher
165-MainSeal
166-GovernorArm
167-GovernorArmClip
168-GovernorArm ClipWasher
176- Heat Sheild W/Governor stop
201-EngineBlock
202- PTO Seal
203-BlancerShaft
214-KeyWeigh
TI 12-24
TI 12-27
TI 12-10
TI 12-10
TI 12-10
TI 12-30
TI 12-29
TI 12-28
TI12-15A
TI 12-06
Titan Part # Titan Part #
Part Name
Some Parts sold as Assemblies
1. Engine BlockAssembly
17
2.GovernorAssembly
147-MainBearing
149- Governor GearAssembly
150-BalancerShaftBearing
151- Crank Case Gasket
152- Guide Pins
Part Name
TI 12-32
TI 12-09
TI 12-33
TI 12-08
N/A
Titan Part #
Some Parts Sold As Assemblies
18
3. StarterAssembly
170- Ground Wire
171-Bolt
172-IgnitionCoil
183-FlyWheel
184- Fly Wheel Fan
185- Recoil Cup
186-Nut
187-BlowerHousing
188-Bolt
189-Plug
215- Spark Plug Cap
TI 12-21
N\A
TI 12-21
TI12-34a
TI 12-34
TI12-03a
TI12-34A
TI 12-04
N\A
N\A
TI 12-21
Part Name Titan Part #
Some Parts Sold As Assemblies
19
4. Carburator
131- Gasket
132- Vaccum Spacer
133- Gasket
134- VaccumLine Clamp
135-VaccumLine
140- Gasket
209- CarburatorAssembly
TI12-02B
TI 12-35
TI12-02B
N\A
N\A
TI12-02B
TI 12-02
Part Name
Titan Part #
Some Parts Sold As Assembly
SomeCarburetorsstylesmayvary
20
5. ChokeAssembly
Part Name Titan Part #
134- VaccumLine Clamp
137-VaccumLine
138- VaccumLine Holder
139- CheckValve
140- Gasket
210- ChokeAssembly
N\A
N\A
N\A
TI12-02A
TI12-02B
TI12-02A
Some Parts Sold As Assemblies
SomeCarburetorsstylesmayvary
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Titan 7500M is a gas engine powered, industrial strength generating unit of electrical power. It operates at 120 volt and/or 240 volt, single phase, 60 Hz and will operate devices that require up to 6000watts continuous, 7500 surge watts. Some of its key capabilities include:
-
Connecting loads: The generator can power a variety of electrical devices, including tools, motors, appliances, and lighting. To connect a load, simply plug the device into one of the generator's outlets.
-
Grounding the generator: The generator must be grounded to prevent electrical shock. To ground the generator, connect a No. 12 AWG standard copper wire to the Grounding Lug Block on the front of the control panel. The other end of the wire should be connected to an earth driven copper or brass grounding rod.
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