Eaton Powerware Plus 1 Operating instructions

Powerware 9395 UPS and Plus 1 UPS

650–825 kVA

Installation and Operation Manual

®

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance

des batteries et de l’onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce

manuel afin de pouvoir vous y reporter ultérieurement.

W A R N I N G

This is a product for restricted sales distribution to informed partners (EN/IEC 62040−2). Installation restrictions or additional measures

may be needed to prevent electromagnetic disturbances.

Eaton, Powerware, X−Slot, LanSafe, PowerXpert, and Powerware HotSync are registered trademarks and ConnectUPS is a

trademark of Eaton Corporation or its subsidiaries and affiliates. IBM and AS/400 are registered trademarks of International

Business Machines Corporation. Modbus is a registered trademark of Schneider Electric. National Electrical Code and NEC are

registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective

companies.

way without the express written approval of Eaton Corporation.

EATON Powerware

®

9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 1 www.powerware.com

i

Table of Contents

1 Introduction 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 UPS Standard Features 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Installation Features 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.2 Control Panel 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.3 Customer Interface 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.4 Advanced Battery Management 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5 Power Management Software 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Options and Accessories 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Integrated Battery Cabinets 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Field Installed UPM 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.3 Sync Control 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.4 Monitoring and Communication 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Basic System Configurations 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Using This Manual 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Conventions Used in This Manual 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Symbols, Controls, and Indicators 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7 For More Information 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 Getting Help 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety Warnings 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section I – Installation

3 UPS Installation Plan and Unpacking 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Creating an Installation Plan 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Preparing the Site 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Environmental and Installation Considerations 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 UPS System Power Wiring Preparation 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 UPS System Interface Wiring Preparation 3−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Inspecting and Unpacking the UPS Cabinet 3−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 UPS System Installation 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Preliminary Installation Information 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Unloading the UPS Cabinet Sections from the Pallet and Mechanical Installation 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Mechanically Joining the Cabinet Sections 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Electrically Connecting the Cabinet Sections 4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Field Installed UPM Installation 4−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Battery Cabinet Installation 4−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Installing UPS External and Battery Power Wiring 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.1 External Power Wiring Installation 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.2 Battery Wiring 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

EATON Powerware

®

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4.8 Installing Interface Connections 4−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) 4−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.2 TB1 Battery Interface Connections 4−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.3 X−Slot Connections 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 Installing a REPO Switch 4−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 Installing Options and Accessories 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11 Initial Startup 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 Completing the Installation Checklist 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Installing Options and Accessories 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Installing an Optional Remote Monitor Panel II 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Installing an Optional Relay Interface Module II 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Installing an Optional Supervisory Contact Module II 5−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Accessory Mounting Dimensions 5−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section II – Operation

6 Understanding UPS Operation 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 UPS System Overview 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Modes 6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.1 Normal Mode 6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.2 Bypass Mode 6−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.3 Battery Mode 6−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 UPS System Oneline Configurations 6−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 UPS Operating Instructions 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 UPS Controls and Indicators 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1 Control Panel 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.2 Circuit Breaker 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Using the Control Panel 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1 Status Indicators 7−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.2 System Events 7−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.3 Using the LCD and Pushbuttons 7−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.4 Using the Menu 7−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.5 Mimic Screen 7−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.6 Display Menu Operation 7−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.7 System Status Screen and Controls 7−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.8 Load Off Screen 7−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Operation 7−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.1 Starting the UPS in Normal Mode 7−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.2 Starting the UPS in Bypass Mode 7−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.3 Starting the UPMs 7−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.4 Transfer from Normal to Bypass Mode 7−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5 Transfer from Bypass to Normal Mode 7−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.6 Transfer from Normal to Bypass Mode and Shut Down UPS 7−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.7 UPS and Critical Load Shutdown 7−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.8 Charger Control 7−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.9 Using the UPS LOAD OFF Pushbutton or Command 7−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.10 Using the Remote Emergency Power−off Switch 7−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

EATON Powerware

®

9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 1 www.powerware.com

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8 Communication 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 X−Slot Cards 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 eNotify Service 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.1 eNotify Service Features 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.2 Installing eNotify Service 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Powerware LanSafe Power Management Software 8−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 Remote Notification 8−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5 Terminal Mode 8−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5.1 Display UPS Control Panel 8−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5.2 Event History Log 8−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6 Building Alarm Monitoring 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.7 General Purpose Relay Contact 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.8 Remote Monitor Panel II 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.9 Relay Interface Module II 8−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10 Supervisory Contact Module II 8−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 UPS Maintenance 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Important Safety Instructions 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Performing Preventive Maintenance 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 DAILY Maintenance 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2 MONTHLY Maintenance 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.3 PERIODIC Maintenance 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.4 ANNUAL Maintenance 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.5 BATTERY Maintenance 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Installing Batteries 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 Recycling the Used Battery or UPS 9−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5 Maintenance Training 9−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Product Specifications 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 Model Numbers 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 Specifications 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.1 UPS Input 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.2 UPS Output 10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.3 UPS Environmental 10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty W−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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List of Figures

Figure 1-1. Powerware 9395 UPS (650–825 kVA) Cabinets 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1-2. Powerware 9395 UPS 650–825 kVA Cabinet with the Field Installed UPM 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-1. UPS Cabinet Dimensions (Front View) 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-2. ISBM Section Cabinet Dimensions (Front View) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-3. UPM Section Cabinet Dimensions (Front View) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-4. UPS Cabinet Dimensions (Right Side View) 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-5. ISBM Section Cabinet Dimensions (Top View) 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-6. UPM Section Cabinet Dimensions (Top View) 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-7. ISBM Section Cabinet Dimensions (Bottom View) 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-8. ISBM Section Cabinet Center of Gravity 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-9. UPM Section Cabinet Center of Gravity 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-10. Remote EPO Switch Dimensions 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-11. UPS Cabinet as Shipped on Pallet (ISBM Section) 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section) 3−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket 4−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-3. Removing the UPM Section Left Side Shipping Bracket 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-4. Removing the UPM Section Right Side Shipping Bracket 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-5. Cabinet Section Joining 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-6. ISBM Section to UPM Section Joining Brackets 4−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-7. UPS ISBM Section Intercabinet Power Terminal Locations 4−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-8. UPS ISBM Section Input Power Terminal Detail 4−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-9. UPS ISBM Section Output Power Terminal Detail 4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-10. UPS ISBM Section Battery Input Power Terminal Detail 4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-11. UPM Section Cabinet Debris Shields 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-12. ISBM Section Conduit and Wire Entry Locations 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-13. UPS ISBM Section Power Terminal Locations 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-14. UPS ISBM Section Power Terminal Detail AA 4−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-15. UPS ISBM Section Power Terminal Detail BB – Common Battery 4−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-16. UPS ISBM Section Power Terminal Detail CC – Separate Battery 4−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-17. UPS ISBM Section Interface Terminal Locations 4−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-18. Interface Terminal Detail AA 4−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-19. Typical Alarm Relay Connection 4−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-20. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-21. Typical Battery Interface Connection 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-22. X−Slot Communication Bays 4−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-23. REPO Switch 4−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-24. Normally−Open REPO Switch Wiring 4−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-25. Normally-Closed REPO Switch Wiring 4−30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-26. Normally-Closed and Normally-Open REPO Switch Wiring 4−30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-1. Powerware Hot Sync CAN Bridge Card 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-3. Remote Monitor Panel II and Relay Interface Module II Terminal Locations 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-4. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring 5−5. . . . . . . . . . . . . . . . . . . . . .

Figure 5-5. J1, J2, J3, and J4 15−Pin D−Sub Connectors 5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-6. Supervisory Contact Module II Terminal Location 5−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-7. Supervisory Contact Module II TB2 5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

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Figure 5-8. Remote Monitor Panel II Dimensions 5−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-9. Relay Interface Module II Dimensions 5−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-10. Supervisory Contact Module II Dimensions 5−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-1. Main Elements of the UPS System 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-2. Path of Current Through the UPS in Normal Mode 6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-3. Path of Current Through the UPS in Bypass Mode 6−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-4. Path of Current Through the UPS in Battery Mode 6−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-5. UPS System, Dual-Feed, Common Battery 6−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-6. UPS System, Dual-Feed, Separate Battery 6−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-7. Plus 1 UPS System, 480V Input and 480V Output Dual-Feed, Common Battery 6−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-8. Plus 1 UPS System, 480V Input and 480V Output Dual-Feed, Separate Battery 6−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-9. Simplified Dual−Feed UPS with Maintenance Bypass Panel 6−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-1. UPS Controls and Indicators (for clarity only ISBM Section shown) 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-2. UPS Control Panel 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-3. Parts of the LCD 7−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-4. Main Menu and Mimic Screen (Normal Mode) 7−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-5. Typical System Status Screen 7−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-6. Load Off Screen 7−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-7. REPO Operation 7−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-1. Optional X−Slot Cards 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-2. Sample Event History Log 8−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-3. RMP II Front Panel 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-4. RIM II Customer Interface Connectors J1 through J4 8−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-5. SCM II Enclosure 8−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9-1. ISBM Section Air Filter Locations 9−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9-2. UPM Section Air Filter Locations 9−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9-3. FI−UPM Air Filter Location 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

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Chapter 1 Introduction

The Eaton

®

Powerware

®

9395 uninterruptible power supply (UPS) is a true online,

continuous−duty, transformerless, double−conversion, solid−state, three−phase system,

providing conditioned and uninterruptible AC power to protect the customer’s load

from power failures.

The Powerware 9395 UPS (650–825 kVA) contains two sections, an integrated

system bypass module (ISBM) rated for a maximum of 825 kVA and a Uninterruptible

Power Module (UPM) section containing three UPMs. Each UPM is rated for a

maximum of 275 kVA for a total maximum of 825 kVA.

The UPS Plus 1 model using the Field Installed UPM (FI−UPM) provides N+1

redundancy for the system.

The Powerware 9395 online power protection system is used to prevent loss of

valuable electronic information, minimize equipment downtime, and minimize the

adverse effect on production equipment due to unexpected power problems.

The Powerware 9395 UPS continually monitors incoming electrical power and

removes the surges, spikes, sags, and other irregularities that are inherent in

commercial utility power. Working with a building’s electrical system, the UPS

system supplies clean, consistent power that sensitive electronic equipment requires

for reliable operation. During brownouts, blackouts, and other power interruptions,

batteries provide emergency power to safeguard operation.

The UPS is housed in a free-standing cabinet, divided into two sections to facilitate

shipping. The sections match in style and color and have safety shields behind the

doors for hazardous voltage protection. The FI−UPM matches the UPS in style and

color. Figure 1-1 shows the Powerware 9395 UPS (650–825 kVA). Figure 1-2 shows

the Powerware 9395 650–825 kVA UPS with the FI−UPM.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service

Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the

sales contract for the UPS. Contact an Eaton service representative in advance (usually a two−week notice is

required) to reserve a preferred startup date.

1.1 UPS Standard Features

The UPS has many standard features that provide cost-effective and consistently

reliable power protection. The descriptions in this section provide a brief overview of

the UPS standard features.

1.1.1 Installation Features

Each UPS section is shipped separately. The sections are mechanically and electrically

joined at the installation site.

Sections can be permanently bolted to the floor.

Power wiring can be routed through the top or bottom of the cabinet with

connections made to easily accessible terminals. Control wiring is routed through the

top of the cabinet and must be installed in accordance with Class 1 wiring methods.

Optional X−Slot

®

connectivity cards are quickly installed at the front of the unit and are

hot−pluggable.

Figure 1Table 1

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ISBM SECTION

UPM SECTION

Figure 1-1. Powerware 9395 UPS (650–825 kVA) Cabinets

1.1.2 Control Panel

The control panel, located on the front of the UPS, contains an LCD and pushbutton

switches to control the operation of the UPS and to display the status of the UPS

system. See Chapter 7, UPS Operating Instructions," for additional information.

1.1.3 Customer Interface

S Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the

facility’s alarm system contacts. Some system configurations may limit the

number of inputs available. The UPS uses these inputs to monitor the building

alarms in addition to the UPS status. See Chapter 8, Communication," for

additional information.

S Alarm Contact – One alarm contact is provided for connection to equipment at the

facility, such as a light, an audible alarm, or a computer terminal. The equipment

connected to this contact alerts you to a UPS alarm. See Chapter 8,

Communication," for additional information.

S X−Slot Communication Bays – Four communication bays are standard equipment.

One to four optional X−Slot cards can be installed in the UPS module at any time.

See Chapter 8, Communication," for additional information.

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ISBM SECTION

UPM SECTION

FI−UPM

Figure 1-2. Powerware 9395 UPS 650–825 kVA Cabinet with the Field Installed UPM

1.1.4 Advanced Battery Management

A three−stage charging system increases battery service life by optimizing recharge

time, and protects batteries from damage due to high current charging and inverter

ripple currents. Charging at high currents can overheat and damage batteries.

1.1.5 Power Management Software

Powerware LanSafe

®

Power Management Software is bundled as part of the

Software Suite CD shipped with the UPS. See Chapter 8, Communication," for

additional information.

1.2 Options and Accessories

Contact an Eaton sales representative for information about the following options.

1.2.1 Field Installed UPM

A Field Installed UPM (FI−UPM) provides N+1 redundancy for the UPS system. The

FI−UPM may be installed at any time in the future when power needs change. The

module cabinet is installed on the left side of the ISBM section and is wired directly to

the UPS. No input or output wiring changes are needed for redundancy. Operation

remains the same as the original UPS.

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1.2.2 Sync Control

An optional Powerware 9395 Sync Control maintains the critical load outputs of two

separate single module Powerware 9395 UPS systems in synchronization. This option

facilitates the uninterrupted transfer of the load from one load bus to another by

means of transfer switches. The Sync Control is housed in a wall-mounted panel that

can be located between the UPS units for easy wiring.

1.2.3 Monitoring and Communication

S Remote Monitor Panel II (RMP II) – An optional RMP II contains backlit status

indicators and a local horn, allowing monitoring of the operational status and alarm

condition of the UPS from virtually any location within the facility.

S Relay Interface Module II (RIM II) – An optional RIM II uses relay contact closures to

indicate the UPS operating status and alarm condition.

S Supervisory Contact Module II (SCM II) – An optional SCM II establishes an interface

between the UPS system equipment and the customer’s monitor.

S X−Slot Cards – Optional X−Slot cards support several protocols, such as SNMP,

HTTP, IBM

®

AS/400

®

, and Modbus

®

.

S eNotify Remote Monitoring and Diagnostics Service – An optional service that provides

24/7 remote monitoring of 43 alarms, temperature/humidity and battery charge

information, daily heartbeat check, and monthly report. The service also provides

customer notification of significant alarms, remote diagnostics, and dispatch of

technicians. A ConnectUPS−X Web/SNMP Card is required in an X−Slot

communication bay. An optional Powerware Environmental Monitoring Probe

(EMP) is required for temperature/humidity monitoring.

See Chapter 8, Communication," for additional information on monitoring and

communication features.

1.3 Battery System

Although not provided with the UPS, a battery system is required to provide

emergency short term backup power to safeguard operation during brownouts,

blackouts, and other power interruptions. The battery system should be equipped

lead-acid batteries. An external battery disconnect switch must be used.

The UPMs may be powered with either a common or separate battery system. In a

common battery system, single and multiple UPMs are powered from one common

battery source. In a separate battery system, multiple UPMs are each powered from

separate battery sources.

A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided

by the UPS, but is not required for normal operation.

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1.4 Basic System Configurations

The following basic UPS system configurations are possible:

S Single UPS with three common battery UPMs and a standalone common battery

system with a battery disconnect

S Single UPS with three common battery UPMs, a common battery FI−UPM, and a

standalone common battery system with a battery disconnect

S Single UPS with three separate battery UPMs and a standalone separate battery

system with a battery disconnect for each UPM

S Single UPS with three separate battery UPMs, a separate battery FI−UPM, and a

standalone separate battery system with a battery disconnect for each UPM.

The UPS system configuration can be enhanced by adding optional accessories such

as a Remote Emergency Power−off (REPO) control, RMP II, or X−Slot communication

cards.

1.5 Using This Manual

This manual describes how to install and operate the Powerware 9395 UPS

(650–825 kVA) cabinet. Read and understand the procedures described in this manual

to ensure trouble−free installation and operation. In particular, be thoroughly familiar

with the REPO procedure (see paragraph 7.3.10 on page 7−17).

The information in this manual is divided into sections and chapters. The system,

options, and accessories being installed dictate which parts of this manual should be

read. At a minimum, Chapters 1 through 4 and Chapter 7 should be examined.

Read through each procedure before beginning the procedure. Perform only those

procedures that apply to the UPS system being installed or operated.

1.6 Conventions Used in This Manual

This manual uses these type conventions:

S Bold type highlights important concepts in discussions, key terms in procedures,

and menu options, or represents a command or option that you type or enter at a

prompt.

S Italic type highlights notes and new terms where they are defined.

S Screen type represents information that appears on the screen or LCD.

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements.

The term UPS system refers to the entire power protection system – the UPS

cabinet, the battery system, and options or accessories installed.

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1.7 Symbols, Controls, and Indicators

The following are examples of symbols used on the UPS or accessories to alert you

to important information:

RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric

shock symbol.

CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for

additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the

trash. This product contains sealed, lead-acid batteries and must be disposed of

properly. For more information, contact your local recycling/reuse or hazardous waste

center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse

or hazardous waste center.

1.8 For More Information

Refer to the Powerware 9390 and 9395 Sync Control Installation and Operation

Manual for the following additional information:

S Installation instructions, including site preparation, planning for installation, and

wiring and safety information. Detailed illustrations of the cabinet with dimensional

and connection point drawings are provided.

S Operation, including controls, functions of the standard and optional features,

procedures for using with the UPS, and information about maintenance.

Refer to the Powerware 9395 Field Installed UPM Mechanical Installation Manual for

the following additional information:

S Mechanical installation instructions, including site preparation, planning for

mechanical installation, and safety information.

S Detailed illustrations of the cabinet, including dimension and pallet removal

drawings.

Visit www.powerware.com or contact an Eaton service representative for information

on how to obtain copies of these manuals.

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1.9 Getting Help

If help is needed with any of the following:

S Scheduling initial startup

S Regional locations and telephone numbers

S A question about any of the information in this manual

S A question this manual does not answer

Please call the Eaton Help Desk for Powerware products at:

United States:

1−800−843−9433 or 1−919−870−3028

Canada: 1−800−461−9166 ext 260

All other countries: Call your local service representative

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Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of

the UPS and batteries. Read all instructions before operating the equipment and save this manual for future

reference.

The UPS is designed for industrial or computer room applications, and contains safety shields behind the

door and front panels. However, the UPS is a sophisticated power system and should be handled with

appropriate care.

D A N G E R

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED

SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

W A R N I N G

S The UPS is powered by its own energy source (batteries). The output terminals may carry live voltage

even when the UPS is disconnected from an AC source.

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,

indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C

(104°F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for

outdoor use.

S Ensure all power is disconnected before performing installation or service.

S Batteries can present a risk of electrical shock or burn from high short-circuit current. The following

precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with

insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Wear rubber gloves and boots.

S ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting

to alter wiring can cause injury.

S Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

C A U T I O N

S Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and

battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider

all warnings, cautions, and notes before installing or servicing equipment. DO NOT DISCONNECT the

batteries while the UPS is in Battery mode.

S Replace batteries with the same number and type of batteries as originally installed with the UPS.

S Disconnect the charging source prior to connecting or disconnecting terminals.

S Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contacting

any part of a grounded battery can cause a risk of electric shock. An electric shock is less likely if you

disconnect the grounding connection before you work on the batteries.

S Proper disposal of batteries is required. Refer to local codes for disposal requirements.

S Do not dispose of batteries in a fire. Batteries may explode when exposed to flame.

S Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect

personnel from dangerous voltages inside the unit.

S Do not install or operate the UPS system close to gas or electric heat sources.

Figure 2Table 2

SAFETY WARNINGS

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S The operating environment should be maintained within the parameters stated in this manual.

S Keep surroundings uncluttered, clean, and free from excess moisture.

S Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the

equipment.

C A U T I O N

To prevent damage to the wiring channel and wiring in the UPS cabinet base when lifting or moving the

cabinet:

S Lift and move the cabinet using only the front or rear forklift slots.

S Verify that the forklift forks are in a horizontal position before inserting them into the forklift slots.

DO NOT angle fork tips upward.

S Insert the forks all the way through the base. DO NOT insert forks partially into the base to move the

cabinet.

S Forks may be partially inserted into the front or rear forklift slots for minor positioning if the forks are

kept in a horizontal position with no upward angling.

S DO NOT use the forklift slots on the end of the cabinet to move the cabinet.

S End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no

upward angling.

If these instructions are not followed, damage to the wiring channel and wiring will occur.

A V E R T I S S E M E N T !

S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts-circuits de

haute intensité. Prendre les précautions nécessaires.

S Pour le replacement, utiliser le même nombre et modéle des batteries.

A T T E N T I O N !

S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans

votre localité.

S Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser.

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Section I

Installation

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