Eaton 380 VCP-WR 16 Instructions For Installation, Operation And Maintenance

Effective September 2014

I.B. 3A74792H08

Instructions for Installation, Operation and Maintenance

of Type VCP-W and VCP-WR 38kV Vacuum Circuit Breakers

Type VCP-W (Drawout)

Type VCP-W (Fixed)

I.B. 3A74792H08 Page iii

Effective 09/2014

WARNING

IMPROPERLY INSTALLING OR MAINTAINING

THESE PRODUCTS CAN RESULT IN DEATH,

SERIOUS PERSONAL INJURY, OR PROPERTY

DAMAGE.

READ AND UNDERSTAND THESE INSTRUCTIONS

BEFORE ATTEMPTING ANY UNPACKING,

ASSEMBLY, OPERATION OR MAINTENANCE OF

THE CIRCUIT BREAKERS.

INSTALLATION OR MAINTENANCE SHOULD BE

ATTEMPTED ONLY BY QUALIFIED PERSONNEL.

THIS INSTRUCTION BOOK SHOULD NOT BE

CONSIDERED ALL INCLUSIVE REGARDING

INSTALLATION OR MAINTENANCE

PROCEDURES. IF FURTHER INFORMATION IS

REQUIRED, YOU SHOULD CONTACT EATON.

THE CIRCUIT BREAKER ELEMENTS DESCRIBED

IN THIS BOOK ARE DESIGNED AND TESTED TO

OPERATE WITHIN THEIR NAMEPLATE RATINGS.

OPERATION OUTSIDE OF THESE RATINGS MAY

CAUSE THE EQUIPMENT TO FAIL, RESULTING IN

DEATH, BODILY INJURY AND PROPERTY

DAMAGE.

ALL SAFETY CODES, SAFETY STANDARDS

AND/OR REGULATIONS AS THEY MAY BE

APPLIED TO THIS TYPE OF EQUIPMENT MUST BE

STRICTLY ADHERED TO.

THE FIXED CIRCUIT BREAKER ELEMENTS ARE

DESIGNED TO BE INSTALLED PURSUANT TO

ALL APPLICABLE ANSI STANDARDS. SERIOUS

INJURY, INCLUDING DEATH, CAN RESULT FROM

FAILURE TO FOLLOW PROCEDURES OUTLINED

IN THIS MANUAL, OR COMPLY WITH THE

REQUIREMENTS OF APPLICABLE STANDARDS.

THE CUSTOMER IS RESPONSIBLE FOR

PROVIDING ALL REQUIRED PHASE TO PHASE

INSULATION, PHASE TO GROUND INSULATION

AND ALL BREAKER INTERLOCKS. THESE

CIRCUIT BREAKER ELEMENTS ARE SOLD

PURSUANT TO A NON-STANDARD PURCHASING

AGREEMENT WHICH LIMITS THE LIABILITY OF

THE MANUFACTURER.

Eaton Corporation

Moon Township, PA. 15108

All possible contingencies which may arise during installation, operation or maintenance, and all details

and variations of this equipment do not purport to be covered by these instructions. If further information

is desired by purchaser regarding his particular installation, operation or maintenance of particular

equipment, contact a Eaton representative.

Page iv I.B. 3A74792H08

Effective 09/2014

TABLE OF CONTENTS

SECTION 1: INTRODUCTION Page

1-1 Preliminary Comments and Safety Precautions .......................................................................................... 1

1-1.1 Warranty and Liability Information ...................................................................................................... 1

1-1.2 Safety Precautions ............................................................................................................................. 1

1-2 General Information ..................................................................................................................................... 1

1-3 Type VCP-W and VCP-WC Vacuum Circuit Breaker Ratings .................................................................... 2

1-4 Outlines and Dimensions ............................................................................................................................. 6

SECTION 2: SAFE PRACTICES

2-1 Recommendations .................................................................................................................................... 8

SECTION 2: RECEIVING, HANDLING AND STORAGE

3-1 General ........................................................................................................................................................ 9

3-2 Receiving ..................................................................................................................................................... 9

3-3 Handling ....................................................................................................................................................... 9

3-4 Storage ...................................................................................................................................................... 10

3-5 Tools and Accessories .............................................................................................................................. 11

3-6 Type VCP-W and VCP-WR Vacuum Circuit Breaker Weights .................................................................. 11

SECTION 4: INITIAL INSPECTION AND INSTALLATION

4-1 Introduction ................................................................................................................................................ 17

4-2 Manual Operation Check ........................................................................................................................... 17

4-3 Vacuum Interrupter Integrity ...................................................................................................................... 17

4-4 Insulation ................................................................................................................................................... 17

4-5 Contact Erosion and Wipe ......................................................................................................................... 17

4-6 Primary Circuit Resistance ........................................................................................................................ 17

4-7 Nameplate ................................................................................................................................................. 17

4-8 Electrical Operation Check ........................................................................................................................ 17

4-8.1 Circuit Breaker Insertion and Removal .................................................................................... 18

4-8.2 Operation Check Performance ................................................................................................ 19

4-9 Breaker/Structure Interfacing ..................................................................................................................... 19

4-9.1 Interface Interlocks .................................................................................................................. 19

4-9.2 Drawout Breaker Interfacing Check (VCP-W) ......................................................................... 19

SECTION 5: DESCRIPTION AND OPERATION

5-1 Introduction ................................................................................................................................................ 21

5-2 Interrupter Assembly.................................................................................................................................. 21

5-2.1 Vacuum Interrupter .................................................................................................................. 22

5-2.2 Contact Erosion Indication ....................................................................................................... 22

5-2.3 Loading Spring Indication ........................................................................................................ 23

5-2.4 Contact Wipe and Stroke .................................................................................................

........ 23

5-3 Stored Energy Mechanism ........................................................................................................................ 23

I.B. 3A74792H08 Page v

Effective 09/2014

Page

5-3.1 Operation of Stored Energy Mechanism ..................................................................................... 23

5-3.2 Charging ....................................................................................................................................... 23

5-3.3 Closing Operation ................................................................................................................... 25

5-3.4 Tripping Operation .................................................................................................................. 25

5-4 Control Schemes ................................................................................................................................. 25

5-4.1 Timing ..................................................................................................................................... 25

5-4.2 Secondary Disconnects .......................................................................................................... 25

5-4.3 Secondary Terminal Blocks .................................................................................................... 29

5-4.4 Undervoltage Trip Device........................................................................................................ 29

5-5 Interlocks and Interfacing .................................................................................................................... 30

5-6 Levering Mechanism (VCP-W Only) .................................................................................................... 30

5-7 Operations Counter ............................................................................................................................. 30

5-8 Ground Contact ................................................................................................................................... 30

5-9 MOC and TOC Switch Operations ....................................................................................................... 30

SECTION 6: INSPECTION, MAINTENANCE AND TROUBLESHOOTING

6-1 Introduction ......................................................................................................................................... 32

6-2 Frequency of Inspection and Maintenance .......................................................................................... 32

6-2.1 Qualified Personnel ............................................................................................................... 32

6-2.2 Helpful Tools and Accessory Items ....................................................................................... 32

6-2.3 General Torque Guidelines ................................................................................................... 32

6-3 Inspection and Maintenance Procedures ............................................................................................. 35

6-4 Vacuum Interrupter Integrity Test ........................................................................................................ 36

6-5 Contact Erosion ................................................................................................................................... 36

6-6 Contact Wipe ....................................................................................................................................... 36

6-7 Insulation ............................................................................................................................................. 37

6-8 Insulation Integrity Check .................................................................................................................... 37

6-9 Primary Circuit Resistance Check ....................................................................................................... 37

6-10 Mechanism Check ............................................................................................................................... 39

6-10.1 CloSure

TM

Test ...................................................................................................................... 39

6-11 Lubrication ........................................................................................................................................... 43

6-12 Troubleshooting Chart ......................................................................................................................... 43

SECTION 7: RENEWAL PARTS

7-1 General .............................................................................................................................................. 46

7-1.1 Ordering Instructions ............................................................................................................. 46

FIGURES

Figure Title Page

1-1 Type VCP-W 38kV Drawout Circuit Breaker Outlines and Dimensions ................................................. 6

1-2 Type VCP-WR 38kV Fixed Circuit Breaker Outlines and Dimensions ................................................... 7

3-1 Circuit Breaker Shown Mounted with Ramp Still in Shipping Position (VCP-W Only) .......................... 10

3-2 Circuit Breaker Shown Being Moved Carefully Down Attached Ramp (VCP-W Only) ......................... 10

3-3 Optional Fifth Wheel Shown in Use (VCP-W Only) .............................................................................. 10

3-4 Front View VCP-W 38kV Drawout Vacuum Circuit Breaker ................................................................. 12

3-5 VCP-W or VCP-WR 38kV Vacuum Circuit Breaker with Front Cover Removed .................................. 13

3-6 Rear View VCP-W 38kV Drawout Vacuum Circuit Breaker ................................................................. 14

3-7 Rear View VCP-WR Fixed Vacuum Circuit Breaker ............................................................................ 15

Page vi I.B. 3A74792H08

Effective 09/2014

FIGURES

Figure Title Page

3-8 Typical VCP-W 38kV Escutcheon ............................................................................................................. 16

4-1 Type VCP-W Circuit Breaker Manual Charging Handle in Use ................................................................ 18

4-2 Drawout Circuit Breaker (Bottom View) ..................................................................................................... 20

5-1 Rear View Showing Pole Unit Enclosure (VCP-W Only) ........................................................................... 21

5-2 Plate Over Rear Truck Opening 2000A Breakers and Above (VCP-W Shown) ....................................... 21

5-3 Graphic Representation of Arc Interruption ............................................................................................... 22

5-4 Closing Cam and Trip Linkage .................................................................................................................. 24

5-5 Charging Schematic .................................................................................................................................. 26

5-6 Typical VCP-W “DC” and “AC” Control Schematics (Drawout) ................................................................. 27

5-7 Typical VCP-WR “DC” and “AC” Control Schematics (Fixed) ................................................................... 28

5-8 Secondary Plug Shown Mounted Lower Left Drawout Circuit Breaker ..................................................... 29

5-9 Secondary Terminal Blocks Shown Mounted Bottom Front Fixed Circuit Breaker ................................... 30

5-10 Undervoltage Trip Device Configuration .................................................................................................... 31

6-1 Lubrication Points (Drawout Circuit Breaker Shown) ................................................................................ 34

6-2 Rear Measurement for Contact Erosion Being Made (Circuit Breaker Closed) ........................................ 37

6-3 Graphical Representation of Contact Erosion Measurement .................................................................... 37

6-4 Side View of Loading Spring Indicator (Circuit Breaker Closed) ............................................................... 38

6-5 Graphical Representation of Contact Wipe Measurement of Loading Spring Indicator ............................ 38

6-6 Resistance Measurement Locations ......................................................................................................... 38

6-7 Status Indicators ........................................................................................................................................ 39

6-8 Starting Tape at Bottom ............................................................................................................................. 39

6-9 Wrapping Tape up around Cam ................................................................................................................ 39

6-10 Attaching Tape Around to Back of Cam .................................................................................................... 40

6-11 Attaching CloSure

TM

Test Tool at Hole “A” ................................................................................................ 40

6-12 Attaching CloSure

TM

Test Tool at H Pole “B” ............................................................................................. 40

6-13 Manually Charging Closing Springs .......................................................................................................... 40

6-14 Manually Closing Circuit Breaker with Marker in Hole “C” ........................................................................ 41

6-15 Top View of Cam and Marker Interface ..................................................................................................... 41

6-16 Move Marker 15° to Right .......................................................................................................................... 41

6-17 Move Marker 15° to Left ............................................................................................................................ 41

6-18 Remove Marked Masking Tape from Cam ................................................................................................ 41

6-19 Place Tape on Right Side Panel of Breaker .............................................................................................. 41

6-20 Illustrative Testing Tape Sample ............................................................................................................... 42

6-21 Front View of CloSure

TM

Tool Showing Mounting/Testing Hole Locations ................................................ 42

6-22 Typical Circuit Breaker Front View with CloSure

TM

Tool Attached ............................................................ 42

TABLES

Table Title Page

1-1 Type VCP-W Ratings on Symmetrical Current Rating Basis ...................................................................... 2

1-2 Type VCP-WC Ratings on Symmetrical Current Rating Basis ................................................................... 4

3-1 Approximate Circuit Breaker Weights ........................................................................................................ 11

5-1 Circuit Breaker Timing ............................................................................................................................... 29

6-1 Torque Guidelines ..................................................................................................................................... 33

6-2 Test Voltage ............................................................................................................................................... 36

6-3 CloSure

TM

Tool Mounting /Testing Locations by Circuit Breaker Type ..................................................... 42

6-4 Approximate Resistance Measurements ................................................................................................... 43

7-1 Recommended Renewal Parts for ANSI Rated Breakers ......................................................................... 46

I.B. 3A74792H08 Page 1

Effective 09/2014

SECTION 1: INTRODUCTION

1-1 PRELIMINARY COMMENTS AND SAFETY PRE-

CAUTIONS

This technical document is intended to cover most

aspects associated with the installation, application,

operation and maintenance of the VCP-W and VCP-WR

Vacuum Circuit Breakers. It is provided as a guide for

authorized and qualified personnel only. Please refer to

the specific WARNING and CAUTION in Section 1-1.2

before proceeding. If further information is required by

the purchaser regarding a particular installation,

application or maintenance activity, a Eaton

representative should be contacted.

1-1.1 WARRANTY AND LIABILITY

IN FORMATION

NO WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING WARRANTIES OF FITNESS FOR A

PARTICULAR PURPOSE OF MERCHANTABILITY, OR

WARRANTIES ARISING FROM COURSE OF DEALING

OR USAGE OF TRADE, ARE MADE REGARDING THE

INFORMATION, RECOMMENDATIONS AND

DESCRIPTIONS CONTAINED HEREIN. In no event will

Eaton be responsible to the purchaser or user in

contract, in tort (including negligence), strict liability or

otherwise for any special, indirect, incidental or

consequential damage or loss whatsoever, including but

not limited to damage or loss of use of equipment, plant

or power system, cost of capital, loss of power, additional

expenses in the use of existing power facilities, or claims

against the purchaser or user by its customers resulting

from the use of the information and descriptions

contained herein.

1-1.2 SAFETY PRECAUTIONS

All safety codes, safety standards and/or regulations

must be strictly observed in the installation, operation

and maintenance of this device.

WARNING

THE WARNINGS AND CAUTIONS INCLUDED AS

PART OF THE PROCEDURAL STEPS IN THIS

DOCUMENT ARE FOR PERSONNEL SAFETY AND

PROTECTION OF EQUIPMENT FROM DAMAGE. AN

EXAMPLE OF A TYPICAL WARNING LABEL HEAD-

ING IS SHOWN ABOVE IN REVERSE TYPE TO

FAMILIARIZE PERSONNEL WITH THE STYLE OF

PRESENTATION. THIS WILL HELP TO INSURE THAT

PERSONNEL ARE ALERT TO WARNINGS, WHICH

MAY APPEAR THROUGHOUT THE DOCUMENT. IN

ADDITION, CAUTIONS ARE ALL UPPER CASE AND

BOLDFACE AS SHOWN BELOW.

CAUTION

COMPLETELY READ AND UNDERSTAND THE

MATERIAL PRESENTED IN THIS DOCUMENT

BEFORE ATTEMPTING INSTALLATION, OPERATION

OR APPLICATION OF THE EQUIPMENT. IN

ADDITION, ONLY QUALIFIED PERSONS SHOULD BE

PERMIT-TED TO PERFORM ANY WORK

ASSOCIATED WITH THE EQUIPMENT. ANY WIRING

INSTRUCTIONS PRESENTED IN THIS DOCUMENT

MUST BE FOLLOWED PRECISELY. FAILURE TO DO

SO COULD CAUSE PERMANENT EQUIPMENT

DAMAGE.

1-2 GENERAL INFORMATION

The purpose of this book is to provide instructions for

unpacking, storage, use, operation and maintenance of

Type VCP-W Drawout and Type VCP-WR Fixed 38kV

Vacuum Circuit Breakers. They are similar in many ways

with the main differences centering around the

secondary/primary connection methods and the mounting

methods used. The differences are specifically addressed

in this book. The Type VCP-W is a horizontal drawout, roll

on the floor type removable interrupter element. The

Type VCP-WR is a fixed interrupter element with the

customer responsible for all required operational and

safety interfaces. Designed to ANSI Standards for

reliable performance, ease of handling, and simplified

maintenance, VCP-W and VCP-WR circuit breakers

provide reliable control and protection for electrical

equipment and circuits. In addition, these technologically

advanced circuit breakers provide higher insulation levels

in less space, thus reducing the overall switchgear size.

WARNING

SATISFACTORY PERFORMANCE OF THESE

BREAKERS IS CONTINGENT UPON PROPER

APPLICATION, CORRECT INSTALLATION AND

ADEQUATE MAINTENANCE. THIS INSTRUCTION

BOOK MUST BE CAREFULLY READ AND

FOLLOWED IN ORDER TO OBTAIN OPTIMUM

PERFORMANCE FOR LONG USEFUL LIFE OF THE

CIRCUIT BREAKERS.

Page 2 I.B. 3A74792H08

Effective 09/2014

THE CIRCUIT BREAKERS DESCRIBED IN THIS

BOOK ARE DESIGNED AND TESTED TO OPERATE

WITHIN THEIR NAMEPLATE RATINGS. OPERATION

OUTSIDE OF THESE RATINGS MAY CAUSE THE

WARNING

EQUIPMENT TO FAIL, RESULTING IN DEATH,

BODILY INJURY AND PROPERTY DAMAGE.

ALL SAFETY CODES, SAFETY STANDARDS AND/OR

REGULATIONS AS THEY MAY BE APPLIED TO THIS

TYPE OF EQUIPMENT MUST BE STRICTLY

ADHERED TO.

1-3 TYPE VCP-W AND VCP-WC VACUUM CIRCUIT BREAKER RATINGS (TABLES 1.1 AND 1.2)

Table 1.1 Type VCP-W Ratings on Symmetrical Current Rating Basis



Identification Rated Values

T ►

A

B

L

E

C

O

N

T

I

N

U

E

D

F

R

O

M

N

E

X

T

P

A

G

E ►

Circuit

Breaker

Type

Voltage Insulation Level Current

Nominal

Voltage

Class

Maximum

Voltage

V

Voltage

Range

Factor

K



V/K



Withstand Test

Continuous

Current

at 60 Hz



Short Circuit Current

Power

Frequency

(1 Minute)

Lightning

Impulse

1 .2x50 µs



Sym.

Inter-

rupting

at V

(Isc)

% dc

Com-

ponent

(Idc)

A

sym.

Factor

S

(ref.)

A

sym.

Inter-

rupting

(I

t

)

Max. Sym.

Inter-

rupting

at V/K

(KxIsc)



Max. Asym.

Inter-

rupting

at V/K

(SxKxIsc)



Closing

and

Latching

Capability

Momentary

Current

Withstand

Capability

Short

Time

Current

Duration

of

Short

Time

Current

kV rms kV rms kV rms kV rms kV Peak Amperes rms

kA rms

%

kA rms

Total kA rms

kA rms

Total kA Peak

kA rms

Total kA rms

s

380 VCP-W 16

and

380 VCP-WR 16

34.5 38 1 38 80 170

600

1200

1600

2000

16 47 1.2 19.2 16 19.3 43 26 16 3

380 VCP-W 25

and

380 VCP-WR 25

34.5 38 1 38 80 170

600

1200

1600

2000

25 47 1.2 30.0 25 30.0 68 40 25 3

380 VCP-W 32

and

380 VCP-WR 32

34.5 38 1 38 80 170

600

1200

1600

2000

3000FC

31.5 47 1.2 37.8 31.5 37.8 85 50 31.5 3

2500

380 VCP-W 21

and

380 VCP-WR 21

34.5 38

1.65



23



80 170

1200

2000

3000FC

21 47 1.2 39.5

35



42.0 95 56 35 3

2500

380 VCP-W 40

and

380 VCP-WR 40

34.5 38 1 38 80 170

1200

2000

3000FC

2500

40 47 1.2 48.0 40 48.0 107 63 40 3



KEMA tested to applicable standards ANSI C37.04 - 1979, C37.09 - 1979, C37.06 - 1997 (operating Duty Sequence CO - 15s - CO). Typical operating time values: opening 45 ms, closing 75 ms, and reclosing 300 ms

(18 cycles).

 K=1 .0, therefore E=E/K and I=KI, refer to the Consulting Application Catalog for further information.

 Rated and Tested also for Rapid Re-closing Capability O - 0.3s - CO.

 Not rated for Rapid Re-closing.

 At 23kV rms (Rated Max Voltage/K), Rated maximum symmetrical interrupting capability = 35kA rms (K x I).

 For Force Air Cooled Fixed Breaker Applications, consult Eaton.

The ANSI C37.06 Standard requires 150kV BIL. If higher BIL levels are required, please refer to the “C” breakers.

 If you require 50 ms (3 cycle) interrupting time, please refer to the “C” breakers.

The Standard Breaker is not rated for capacitor switching. If you require capacitor switching, please refer to the “C” breakers.

I.B. 3A74792H08 Page 3

Effective 09/2014

Table 1.1 Type VCP-W Ratings (continued from previous page)

Rate

Values

◄T

A

B

L

E

C

O

N

T

I

N

U

E

D

F

R

O

M

P

R

E

V

I

O

U

S

P

A

G

◄E

Operating Duty

(Duty Cycle)

Rated

Reclosing

Factor R

Interrupting

Time



Maximum

Permissible

Tripping

Delay

Transient

Recovery

Voltage

(RRRV)

Mechanical

Endurance

% ms Cycles Seconds kV/µs

No-Load

Operations

CO - 15s - CO  100 83 5 2 0.6 2000

CO - 15s - CO  100

83

5

2

0.6 2000

CO - 15s - CO 

—

CO - 15s - CO 

100

83

5

2

0.6 2000

CO - 15s - CO 

—

CO - 15s - CO 

—

83 5 2 0.6 2000

Page 4 I.B. 3A74792H08

Effective 09/2014

Table 1.2 Type VCP-WC Ratings on Symmetrical Current Rating Basis 

Identification Rated Values

Circuit

Breaker

Type

Voltage

Insulation Level Current

V/K



Withstand Test

Continuous

Current

at 60 Hz



Short Circuit Current

T►

A

B

L

E

C

O

N

T

I

N

U

E

D

F

R

O

M

N

E

X

T

P

A

G

E►

Nominal

Voltage

Class

Maximum

Voltage

V

Voltage

Range

Factor

K



Power

Frequency

(1 Minute)

Lightning

Impulse

1 .2x50 µs

Sym.

Inter-

rupting

at V

(Isc)

% dc

Com-

ponent

(Idc)

A

sym.

Factor

S

(ref.)

A

sym.

Inter-

rupting

(I

t

)

Max. Sym.

Inter-

rupting

at V/K

(KxIsc)



Max. Asym.

Inter-

rupting

at V/K

(SxKxIsc)



Closing

and

Latching

Capability

Momentary

Current

Withstand

Capability

Short

Time

Current

Duration

of

Short

kV rms kV rms kV rms kV rms kV Peak Amperes rms

kA rms

%

kA rms

Total kA rms

kA rms

Total kA Peak

kA rms

Total kA rms

380 VCP-W 16C

and

380 VCP-WR 1 6C

34.5 38 1 38 80 170

600

1200

1600

16 75 1.46 23.3 16 23.3 50 30 16 3.09

2000

380 VCP-W 25C

and

380 VCP-WR 25C

34.5 38 1 38 80 170

600

1200

1600

25 65 1.36 34.0 25 34.0 75 44 25 3.09

2000

380 VCP-W 32C

and

380 VCP-WR 32C

34.5 38 1 38 80 170

600

1200

1600

2000

3000FC

33.1 57 1.28 42.5 33.1 42.5 91 54 31.5 3.09

2500

380 VCP-W 21 C

and

380 VCP-WR 21C

34.5 38

1.65



23



80 170

1200

2000

3000FC

21 52 1.24 26.1

35



43.4 102 60 35 3.21

2500

380 VCP-W 40C

and

380 VCP-WR 40C

34.5 38 1 38 80 170

1200

2000

3000FC

2500

40 63 1.34 53.5 40 53.5 107 65 40 3.04

 KEMA tested to applicable standards ANSI C37.04 - 1979, C37.09 - 1979, C37.06 - 1997 (operating Duty Sequence CO - 1 5s - CO). Typical operating time values: opening 45 ms, closing 75 ms, and reclosing

300 ms (18 cycles).

K=1 .0, therefore E=E/K and I=KI, refer to the Consulting Application Catalog for further information.

Rated and Tested also for Rapid Re-closing Capability O - 0.3s - CO.

Not rated for Rapid Re-closing.

At 23kV rms (Rated Max Voltage/K), Rated maximum symmetrical interrupting capability = 35kA rms (K x I).

For Force Air Cooled Fixed Breaker Applications, consult Eaton.

I.B. 3A74792H08 Page 5

Effective 09/2014

Table 1.2 Type VCP-WC Ratings (continued from previous page)

Rated Values

◄ T

A

B

L

E

C

O

N

T

I

N

U

E

D

F

R

O

M

N

E

X

T

P

A

G

◄ E

Operating Duty

(Duty Cycle)

Rated

Reclosing

Factor R

Interrupting

Time

Maximum

Permissible

Tripping

Delay

Transient

Recovery

Voltage

(RRRV)

Mechanical

Endurance

Out-of-

Phase

Switching

Current

Capacitor Switching Rating

Overhead

Line

Current

Cable

Charging

Current

Isolated

Shunt

Capacitor

Bank

Current

Definite Purpose

Back to Back Capacitor Switching

Capacitor

Bank

Current

Inrush

Current

Inrush

Frequency

% ms Cycles Seconds kV/µs

No-Load

Operations

kA rms A rms A rms A rms A rms kA Peak kHz

CO - 15s - CO

100 50 3 2

0.7

15000

8.4

8.3

5 56

250

250 & 1000

250

250 & 1000

20

20 & 20

4.4

5 & 5

1.3

CO - 15s - CO 100 50 3 2

0.7

15000

8.4

8.3

5 56

250

250 & 1000

250

250 & 1000

20

20 & 20

4.4

5 & 5

1.3

CO - 15s - CO

100 50

3

2

0.7

1.3

0.7

15000

8.4

8.3

5 53

250

250 & 1000

250

250 & 1000

20

20 & 20

4.4

5 & 5

CO - 15s - CO 

—

— — 53 — — — —

CO - 15s - CO  100

50

3

2

0.7

1.3

0.7

15000

8.4

8.3

5 53

250

250 & 1000

250

250 & 1000

20

20 & 20

4.4

5 & 5

CO - 15s - CO 

—

— — 53 — — — —

CO - 15s - CO 

—

50 3 2 0.7 15000 — — 53 — — — —

Page 6

I.B. 3A74792H08

Effective 09/2014

1-4 OUTLINES AND DIMENSIONS

Figure 1-1 Type VCP- W 38kV Drawout Circuit Breaker Outlines and Dimensions (inches and [mm])

I.B. 3A74792H08 Page 7

Effective 09/2014

Page 8 I.B. 3A74792H08

Effective 09/2014

Figure 1-2 Type VCP- WR 38kV Fixed Circuit Breaker Outlines and Dimensions (inches and [mm])

SECTION 2: SAFE PRACTICES

2-1 RECOMMENDATIONS

Type VCP-W and VCP-WR Vacuum Circuit Breakers are

equipped with high speed, high energy operating

mechanisms. They are designed with several built-in

interlocks and safety features to provide safe and proper

operating sequences. Cell interlocks used with drawout

circuit breakers are meant to interact with the appropriate

cell interface and levering mechanism.

WARNING

TO PROTECT THE PERSONNEL ASSOCIATED WITH

INSTALLATION, OPERATION, AND MAINTENANCE

OF THESE CIRCUIT BREAKERS, THE FOLLOWING

PRACTICES MUST BE FOLLOWED:

 Only qualified persons, as defined in the National

Electrical Safety Code, who are familiar with the

installation and maintenance of medium voltage

circuits and equipment, should be permitted to work on

these circuit breakers.

 Read these instructions carefully before attempting any

installation, operation or maintenance of these circuit

breakers.

 If the final breaker design is drawout, always remove

the breaker from the enclosure before performing any

maintenance. If the breaker is applied in a fixed con-

figuration, always make sure that primary and

secondary power are disconnected from the breaker.

Failure to do so could result in electrical shock leading to

death, severe personal injury or property damage.



Do not work on a drawout circuit breaker with a

secondary test coupler engaged. Failure to

disconnect the test coupler could result in an

electrical shock leading to death, personal injury

or property damage.

 Do not work on a closed circuit breaker or a

breaker with closing springs charged. The closing

springs should be discharged and the main circuit

contacts open before working on the circuit

breaker. Failure to do so could result in cutting or

crushing injuries.

 Do not use an open circuit breaker by itself as the

sole means of isolating a high voltage circuit.

Remove the circuit breaker to the Disconnect

position and follow all lock-out and tagging rules of

the National Electrical Code and any other

applicable codes, regulations and work rules.

 Do not leave a drawout circuit breaker in an

intermediate position in the cell. Always have the

circuit breaker either in the Disconnect/Test or

Connected position. Failure to do so could result in

a flash over and possible death, personal injury or

property damage.

• Always remove the maintenance tool from the

circuit breaker after charging the closing springs.

• Circuit breakers are equipped with safety

interlocks. Do Not remove, interfere with or in any

manner defeat them. This may result in death,

bodily injury or equipment damage.

 Do not work on a circuit breaker suspended from a

lifting yoke or chains. Maintenance work should be

per-formed on a solid work surface, such as the

floor.

I.B. 3A74792H08 Page 9

Effective 09/2014

SECTION 3: RECEIVING, HANDLING AND

STORAGE

3-1 GENERAL

Type VCP-W and VCP-WR Vacuum Circuit Breakers

are subjected to complete factory production tests in

accordance with ANSI C37.09 and inspection before

being packed. They are shipped in packages designed

to provide maximum protection to the equipment during

shipment and storage and at the same time to provide

convenient handling. Tools and accessories, such as

the maintenance tool, are shipped separately.

3-2 RECEIVING

If the circuit breaker is not to be used immediately but is

to be placed in storage, maximum protection can be

obtained by keeping it packed as shipped.

Upon receipt of the equipment, inspect the containers

for any signs of damage or rough handling. Open the

containers carefully to avoid any damage to the con-

tents. Use a nail puller rather than a crow bar when

required. When opening the containers, be careful to

save any loose items or hardware that may be other-

wise discarded with the packing material. Check the

contents of each package against the packing list.

Examine the circuit breaker for any signs of shipping

damage such as broken, missing or loose hardware,

damaged or deformed insulation and other components.

File claims immediately with the carrier if damage or loss

is detected and notify the nearest Eaton Office.

FOR OPENING, CLOSING THE CONTACTS OR

CHARGING THE SPRINGS. THE CIRCUIT BREAKER

MAY SLIP OR FALL CAUSING SEVERE PERSONAL

INJURY. ALWAYS PERFORM MAINTENANCE,

REPAIR AND ADJUSTMENTS ON A SOLID WORK

SURFACE CAPABLE OF SUPPORTING THE

CIRCUIT BREAKER.

VCP-W and VCP-WR 38kV Vacuum Circuit Breakers

are shipped mounted to a skid specially designed to

facilitate removal of the breaker. Refer to Figures 3-1

and 3-2 and proceed with the following steps:

WARNING

AFTER REMOVING THE BRACKETS USED TO

HOLD THE CIRCUIT BREAKER SECURELY TO

THE SHIPPING SKID AND ALL DURING THE

PROCESS OF MOVING THE CIRCUIT BREAKER

OFF OF THE SHIPPING SKID AND DOWN THE

RAMP TO THE FLOOR, TAKE SPECIAL

PRECAUTIONS TO INSURE THAT THE CIRCUIT

BREAKER IS MOVED SLOWLY AND UNDER

CONTROL TO AVOID ANY ACCIDENTS. THE

CIRCUIT BREAKER IS A LARGE DEVICE WHICH

COULD CAUSE SERIOUS BODILY INJURY IF IT IS

TIPPED OVER OR PERMITTED TO ROLL IN AN

UNCONTROLLED MANNER.

CAUTION

DO NOT PULL ON OR USE THE MAIN (PRIMARY)

CONDUCTORS AND OR THE PRIMARY

DISCONNECTS TO MANEUVER THE CIRCUIT

BREAKER IN ANY FASHION. FAILURE TO

COMPLY WITH THIS CAUTION COULD RESULT

IN SIGNIFICANT EQUIPMENT DAMAGE.

NOTICE

The VCP-W and VCP-WR 38kV shipping container

and pallet were specifically designed to facilitate

removal of the circuit breaker from its pallet and

container. Before proceeding, installation personnel

should be familiar with the procedures outlined in

Paragraph 3-3 entitled “Handling.”

3-3 HANDLING

WARNING

DO NOT USE ANY LIFTING DEVICE AS A PLAT-

FORM FOR PERFORMING MAINTENANCE, REPAIR

OR ADJUSTMENT OF THE CIRCUIT BREAKER OR

Page 10 I.B. 3A74792H08

Effective 09/2014

Figure 3-1 Circuit Breaker Shown Mounted with Ramp

Still in Shipping Position (VCP-W Only)

Step 1: VCP-WR breakers must be lifted from the

shipping pallet. Refer to paragraph 3-5 for

the optional lifting yoke used with an

overhead lifting device after all shipping

hardware used to hold the breaker to the

skid is removed.

Step 2: For VCP-W breakers, remove the vertically

mounted ramp from the shipping skid and

place it on the floor next to the skid. It

should be positioned with the highest part

of the ramp next to the side of the skid with

the front of the circuit breaker.

Step 3: Remove the shipping brackets used to hold

the circuit breaker to the skid. Use the

same shipping brackets and hardware to

attach the ramp to the shipping skid.

Step 4: Slowly move the circuit breaker forward and

down the ramp. Make certain that the

circuit breaker moves down the ramp

slowly and straight in line with the ramp.

Once the circuit breaker is on the floor, it

can be easily maneuvered via its integral

wheels.

VCP-W breakers can also be lifted using the

Figure 3-2 Circuit Breaker Shown Being Moved

Figure 3-3 Optional Fifth Wheel Shown in

Use (VCP-W Only)

3.4 STORAGE

If the circuit breaker is to be placed in storage, maxi-

I.B. 3A74792H08 Page 11

Effective 09/2014

optional lifting yoke described in Step 1

mum protection can be obtained by keeping it packed as

shipped. Before placing it in storage, checks should be

made to make sure that the circuit breaker is free from

shipping damage and is in satisfactory operating

condition.

The circuit breaker is shipped with its contacts open and

closing springs discharged. The indicators on the front

panel should confirm this. Insert the maintenance tool in

the manual charge socket opening (Figure 3-8).

Charge the closing springs by pumping the handle up

and down approximately 38 times until a crisp metallic

“click” is heard. This indicates that the closing springs

are charged and is shown by the closing spring

“charged” (yellow) indicator. Remove the maintenance

tool. Push the “manual close” button. The circuit breaker

will close as shown by the circuit breaker contacts

“closed” (red) indicator. Push the “manual trip” button.

The circuit breaker will trip as shown by the circuit

breaker contacts “open” (green) indicator. After

completing this initial check, leave the closing springs

“discharged” and circuit breaker contacts “open”.

Outdoor storage is NOT recommended. If unavoidable,

the outdoor location must be well drained and a

temporary shelter from sun, rain, snow, corrosive

fumes, dirt, falling objects and excessive moisture must

be provided. Containers should be arranged to permit

free circulation of air on all sides and temporary

heaters should

be used to minimize condensation. Moisture can cause

rusting of metal parts and deterioration of high voltage

insulation. A heat level of approximately 400 watts for

each 100 cubic feet of volume is recommended with the

heaters distributed uniformly throughout the structure

near the floor.

Indoor storage should be in a building with sufficient

heat and air circulation to prevent condensation. If the

building is not heated, the same general rule for heat as

for outdoor storage should be applied.

3-5 TOOLS AND ACCESSORIES

Several tools and accessories, both standard and

optional are available for use with the circuit breaker.

Maintenance Tool (Standard): Used to charge closing

springs.

Lifting Yoke (Optional): Used to lift circuit breaker with

overhead lifting device.

3-6 TYPE VCP-W AND VCP-WR VACUUM CIRCUIT

BREAKER WEIGHTS (TABLE 3.1)

Table 3.1 Approximate Circuit Breaker Weights

Rating Pounds

380 VCP-W 16

&

380 VCP-W 16C

600

1200

1600

2000

1070

1080

1090

1140

380 VCP-WR 16

&

380 VCP-WR 1 6C

600

1200

1600

2000

937

948

958

1025

380 VCP-W 25

&

380 VCP-W 25C

600

1200

1600

2000

1070

1080

1090

1140

380 VCP-WR 25

&

380 VCP-WR 25C

600

1200

1600

2000

937

948

958

1025

380 VCP-W 32

&

380 VCP-W 32C

600

1200

1600

2000

2500

3000

1070

1080

1090

1140

1182

380 VCP-WR 32

&

380 VCP-WR 32C

600

1200

1600

2000

2500

937

948

958

1025

1064

380 VCP-W 21

&

380 VCP-W 21C

1200

2000

2500

3000

1080

1140

1182

380 VCP-WR 21

&

380 VCP-WR 21 C

1200

2000

2500

948

1025

1064

380 VCP-W 40

&

380 VCP-W 40C

1200

2000

2500

3000

1182

380 VCP-WR 40

&

380 VCP-WR 40C

1200

2000

2500

1064

Page 12 I.B. 3A74792H08

Effective 09/2014

Fifth Wheel (Optional): Used to maneuver a circuit

breaker on a flat, hard surface (Figure 3-3).

 Does not include shipping carton.

I.B. 3A74792H08 Page 13

Effective 09/2014

Figure 3-4 Front View VCP-W 38kV Drawout Vacuum Circuit Breaker

Page 14 I.B. 3A74792H08

Effective 09/2014

Figure 3-5 VCP-W or VCP-WR 38kV Vacuum Circuit Breaker with Front Cover Removed

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