SICK ISD400 Pro Optical data transmission system Operating instructions

SICK
Brand
SICK
Model
ISD400 Pro Optical data transmission system
Type
Operating instructions

This manual is also suitable for

OPERATING INSTRUCTIONS
ISD400 Pro
OPTICAL DATA TRANSMISSION SYSTEM
2 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
Described product
ISD400 Pro
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Copyright
This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Repro-
duction of this document or parts of this document is only permissible within the limits of the legal determination
of Copyright Law. Any modication, expurgation or translation of this document is prohibited without the express
written permission of SICK AG.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
- For use in NFPA79 applications
only.
- UL-Listed adapters providing
field wiring leads are available.
- Refer to the product
information.
E336916
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 3
Table of contents
Table of contents
1 General information ........................................................................... 7
1.1 Information regarding the operating instructions .................... 7
1.2 Explanation of symbols .............................................................7
1.3 Limitation of liability ..................................................................8
1.4 Scope of delivery .......................................................................8
1.5 Customer service ....................................................................... 8
1.6 EC declaration of conformity ..................................................... 9
2 Safety ................................................................................................ 10
2.1 Correct use .............................................................................. 10
2.2 Incorrect use ........................................................................... 10
2.3 Requirements for skilled persons and operating personnel 11
2.4 Operational safety and particular hazards .......................... 11
2.5 Warning symbol on the device ............................................... 12
2.6 Hazard warnings and operational safety .............................. 13
3 Product description ......................................................................... 15
3.1 Identication ........................................................................... 15
3.1.1 Type label................................................................. 15
3.1.2 Type overview .......................................................... 15
3.2 Structure and function ........................................................... 16
3.2.1 Structure and status indicators ............................. 16
3.2.2 Function ................................................................... 18
4 Transport and storage ..................................................................... 19
4.1 Transport ................................................................................. 19
4.2 Transport inspection ............................................................... 19
4.3 Storage .................................................................................... 20
5 Mounting .......................................................................................... 21
5.1 Mounting procedure ............................................................... 21
5.2 Mounting instructions ............................................................ 21
5.3 Arranging multiple optical devices ........................................ 22
5.4 Mounting the ISD400 Pro ...................................................... 24
6 Electrical connection ..................................................................... 26
Table of contents
4 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
6.1 Safety ....................................................................................... 26
6.2 Wiring notes ............................................................................ 26
6.3 Connecting the ISD400 Pro electrically ................................ 28
6.4 Connection diagrams ............................................................. 29
7 Commissioning ................................................................................ 31
7.1 Aligning the ISD400 Pro ......................................................... 31
8 Operating the device ....................................................................... 32
8.1 Displaying the received signal level ....................................... 32
8.2 Selecting parameters ............................................................. 32
8.3 Selecting options .................................................................... 32
8.4 Changing the value ................................................................. 33
8.5 Parameter description ............................................................ 34
8.5.1 Operating mode ...................................................... 34
8.5.2 Menu mode ............................................................. 35
8.6 Performing a reset .................................................................. 39
9 Cleaning and maintenance ............................................................. 40
9.1 Cleaning .................................................................................. 40
9.2 Maintenance ........................................................................... 40
10 Troubleshooting ............................................................................... 41
10.1 Warning messages ................................................................. 41
10.2 Error messages ....................................................................... 41
10.3 Possible error indicators ........................................................ 42
10.4 Disposal ................................................................................... 42
11 Technical data .................................................................................. 43
11.1 Dimensions ............................................................................. 43
11.2 Performance data ................................................................... 44
11.3 Power supply ........................................................................... 44
11.4 Interfaces ................................................................................ 44
11.5 Ambient conditions ................................................................. 45
11.6 Structural design .................................................................... 45
12 Accessories ...................................................................................... 46
12.1 Supply cable ............................................................................ 46
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 5
Table of contents
12.2 Ethernet cable ......................................................................... 46
12.3 Alignment bracket ................................................................... 46
13 Menu structure................................................................................. 47
Index .......................................................................................................... 49
6 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 7
General information
1 General information
1.1 Information regarding the operating instructions
These operating instructions supplement the Quick start guide and contain
additional information and detailed descriptions for using the ISD400 Pro
optical data transmission system from SICK AG. These operating instruc-
tions are intended for skilled persons and electricians.
1.2 Explanation of symbols
Warnings Warnings in these operating instructions are indicated by symbols. The war-
nings are introduced by signal words that indicate the extent of the danger.
These warnings must be observed at all times and care must be taken to
avoid accidents, personal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will
lead to a fatality or serious injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may
lead to a fatality or serious injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may
lead to minor/slight injuries if not prevented.
NOTICE
… indicates a potentially harmful situation, which may
lead to material damage if not prevented.
General information
8 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
Tips and recommendations
NOTE
… highlights useful tips and recommendations as well as
information for ecient and trouble-free operation.
1.3 Limitation of liability
Applicable standards and regulations, the latest state of technological
development, and many years of knowledge and experience have all been
taken into account when assembling the data and information contained in
these operating instructions.
The manufacturer accepts no liability for damage caused by:
• Failing to observe the operating instructions
• Incorrect use
• Use by untrained personnel
• Unauthorized conversions
• Technical modications
• Use of unauthorized spare parts/consumable parts.
With special variants, where optional extras have been ordered, or owing to
the latest technical changes, the actual scope of delivery may vary from the
features and illustrations shown here.
1.4 Scope of delivery
The scope of delivery includes the following:
• ISD400 Pro optical data transmission system
• Optional: Accessories (→ Page 46, Chapter 12).
Supplied documentation:
• Quick start guide
1.5 Customer service
Do not hesitate to contact our customer service should you require any
technical information.
A list of representatives can be found on the back page.
NOTE
Before calling, make a note of all type label data such as
type code, serial number, etc. to ensure faster proces-
sing.
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 9
General information
1.6 EC declaration of conformity
→ You can download the EC declaration of conformity online from
"www.sick.com/isd400_pro".
Safety
10 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
2 Safety
2.1 Correct use
The ISD400 Pro data transmission system consists of two optically aligned
devices, one of which functions as a sender and the other as a receiver.
The devices communicate over long distances and support wireless data
transmission.
Setting up a data transmission line requires a pair of devices, where
one device, F1 (ISD400-7xx1), has a red sender and another device, F2
(ISD400-7xx2), has an infrared sender.
SICK AG assumes no liability for losses or damage arising from the use of
the product, either directly or indirectly. This applies in particular to use of
the product that does not conform to its intended purpose and is neither
described nor mentioned in this documentation.
2.2 Incorrect use
The ISD400 Pro optical data transmission system does not constitute a
safety component according to the EC Machinery Directive (2006/42/EC).
The ISD400 Pro optical data transmission system must not be used in
explosion areas.
Any other use that is not described as correct use is prohibited.
Never install or connect accessories if their quantity and composition are
not clearly specied, or if they have not been approved by SICK AG.
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 11
Safety
2.3 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insucient training.
Improper handling may result in considerable personal
injury and material damage.
For this reason:
• All activities should always be performed by designa-
ted persons only.
These operating instructions list the training requirements for the various
elds of activity, as follows:
• Skilled personnel
Due to their specialist training, skills, and experience, as well as their
knowledge of the relevant regulations, such persons are able to perform
tasks delegated to them and detect any potential dangers independent-
ly.
• Electricians
Due to their specialist training, skills, and experience, as well as their
knowledge of the relevant standards and provisions, such persons are
able to perform work on electrical systems and detect any potential
dangers independently.
In Germany, electricians must meet the specications of the BGV A3
Work Safety Regulations (e.g. Master Electrician). Other relevant regula-
tions applicable in other countries must be observed.
2.4 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other
chapters of these operating instructions to reduce the possibility of risks to
health and avoid dangerous situations.
Safety
12 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
2.5 Warning symbol on the device
A class 1M laser is installed in the ISD400 Pro data transmission system.
The device is labeled with a warning.
LASER
1M
CAUTION
LASER
1M
CAUTION
Fig. 1: Warning symbol on the device
LASER RADIATION Do not view directly with optical instruments.
Class 1M laser product
ISD400-7xx1,
red
ISD400-73x1,
rot
ISD400-7xx2,
infrared
Max. power
≤27 mW ≤28 mW ≤32 mW
Wavelength
660 nm 660 nm 785 nm
Max. pulse
width
32 ns 32 ns 32 ns
Table 1: ISD400 Pro laser data type overview
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 13
Safety
2.6 Hazard warnings and operational safety
Laser beam For your own safety, please read and observe the following notes:
WARNING
Risk of injury from laser radiation!
The accessible radiation of the ISD400 Pro sender is
harmless under reasonably foreseeable conditions, as
long as the beam cross-section is not made smaller by
optical instruments such as telescopes or monoculars.
The use of controls or adjusting devices or the carrying
out of work other than specied here can result in dange-
rous radiation exposure.
• Do not look into the laser beam with an optical device.
• Comply with the latest version of the applicable provisi-
ons on laser protection.
• Only carry out work as described here.
CAUTION
Class 1M FSOCS sender element
This is a class 1M FSOCS sender element (FSOCS: Free-
space optical communication system). It can be installed
in locations with unrestricted, restricted, or controlled
access in accordance with IEC 60825-12:2004.
When the device is installed in an area with unrestricted
access, please note the following:
• Monoculars or binoculars must not be used to view the
transmission beam within a range of < 6 m.
• At distances > 6 m, the limit values for laser class 1
are not exceeded even when using monoculars with an
aperture angle of any size for viewing purposes.
Safety
14 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
NOTE
The integrated optical alignment aid features a beam
attenuator which ensures that the limit values for laser
class 1 are not exceeded.
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 15
Product description
3 Product description
3.1 Identication
3.1.1 Type label
The device includes the following type label:
Made in Germany
SICK AG
D-79183
Waldkirch
F1
Fig. 2: ISD400 Pro type label
1 Type designation
2 Device type F1 or F2, see Page 15, Chapter 3.1.2
3 Serial number
4 Month and year of manufacture
5 2D code with material and serial number
6 Information about output and supply voltage
7 Part number
3.1.2 Type overview
Operating tempera-
ture
Transmission range Device Model name Part no.
-20...+55 °C
0,2 .... 150 m F1 ISD400-7211 1065100
0,2 .... 150 m F2 ISD400-7212 1065101
0,2 .... 200 m F1 ISD400-7311 1071522
0,2 .... 200 m F2 ISD400-7312 1071579
-40...+55 °C
0,2 .... 150 m F1 ISD400-7221 1065102
0,2 .... 150 m F2 ISD400-7222 1065103
0,2 .... 200 m F1 ISD400-7321 1071580
0,2 .... 200 m F2 ISD400-7322 1071581
Table 2: ISD400 Pro optical data transmission system type overview
Product description
16 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
3.2 Structure and function
3.2.1 Structure and status indicators
2
1
M6
3
4
9
6
8
5
7
EscSet
1
71.7
(2.82)
40
(1.57)
30
(1.18)
60 (2.34)
123.5 (4.86)
32
(1.26)
116.2 (4.57)
68.7 (2.70)
105 (4.13)
83 (3.27)
11
(0.43)
All dimensions in mm (inch)
Fig. 3: ISD400 Pro structure
1 Threaded mounting hole M6
2 Center of optical axis, sender
3 Receive indicator
4 Center of optical axis, receiver
5 Ethernet female connector, M12, 4-pin, D-coded
6 Power supply male connector, M12, 4-pin, A-coded
7 Control element
8 Optical alignment aid
9 Alignment sight
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 17
Product description
Status indicator
Receive indicator
status (green LED)
Control element
status (display)
Description
Permanently on Permanently on Connection available; the receiver is
able to receive a strong optical signal.
Permanently on Flashing slowly There is a warning pending, see
Page 41, Chapter 10.1.
Permanently on Flashing rapidly There is an error pending, see
Page 41, Chapter 10.2.
Flashing slowly Flashing slowly Warning: The receiver is only able to
receive a weak optical signal.
Flashing rapidly Flashing rapidly Error: The receiver is not able to receive
an optical signal.
Table 3: Status indicator
Control element
3
2
EscSet
RUN
1
Fig. 4: Control element
1 Operating mode indicator: RUN/MEN/SET
2 Receive level indicator with max. 6 bars
3 4 operating buttons
NOTE
If a value or a piece of information in menu mode
consists of more than six characters, the characters are
automatically shown successively in the display.
Symbols The ISD400 Pro has two distinct modes: operating mode and menu mode.
Symbol Description
RUN The RUN symbol is displayed in operating mode:
• RUN is lit: Device is ready for operation, Ethernet link is
active, data transmission is not active
• RUN is ashing: Device is operating and data transmis-
sion is active
• RUN is o: Device is not ready for operation (a fault has
occurred or no Ethernet cable is connected)
MEN The MEN symbol is displayed in menu mode. This symbol
is also displayed when there is an error and no data can
be transmitted.
SET The SET symbol is displayed if the laser for alignment is
switched o by pressing the key combination (press and
hold down and at the same time).
Table 4: Symbols for operating mode and menu mode
Product description
18 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
Pushbuttons
Pushbutton Description
• Select menu, parameter, or option.
• Reduce value.
• Select menu, parameter, or option.
• Increase value.
• Switch to the next-lowest menu level.
• Save parameter change.
• Conrm selection.
• Exit parameters without saving. Switch to the next-high-
est menu level.
Table 5: Pushbuttons
3.2.2 Function
The ISD400 Pro data transmission system consists of two optically aligned
devices, one of which functions as a sender and the other as a receiver.
The devices communicate over long distances and support wireless data
transmission.
Setting up a data transmission path requires a pair of devices, where one
device has frequency F1 (ISD400-7xx1) and the other device has frequency
F2 (ISD400-7xx2).
Both devices monitor the received signal level which can be displayed on
a level indicator. If the received level drops below a certain value, e.g. due
to increasing contamination of the optics, a warning is issued via switching
output. All work on the device (mounting, connecting, aligning, congurati-
on) can be easily performed from above.
The ISD400 Pro is suitable for the following areas of application:
• Automated high-bay warehouses
• Stationary data transmission between buildings
• Anywhere, where data transmission to and from stationary or moving
objects (visual contact) over relatively long distances (up to 200 m) is
required.
NOTE
The ISD400 Pro supports auto negotiation and auto
crossover. As a result, the Ethernet connection does not
have to be congured separately.
8016441/15BT/2019-09 • © SICK AG • Subject to change without notice 19
Transport and storage
4 Transport and storage
4.1 Transport
Improper transport
NOTICE
Improperly transporting the data transmission system
may damage it.
Considerable material damage may occur in the event of
improper transport.
For this reason:
• Transport should be performed by trained specialist
sta only.
• The utmost care and attention is required at all times
during unloading and transportation on company
premises.
• Note the symbols on the packaging.
• Do not remove packaging until immediately before you
start mounting.
4.2 Transport inspection
Improper transport Upon receipt, please check the delivery for completeness and for any da-
mage that may have occurred in transit.
In the case of transit damage that is visible externally, proceed as follows:
• Do not accept the delivery or only do so conditionally.
• Note the scope of damage on the transport documents or on
the transport company's delivery note.
• File a complaint.
NOTE
Complaints regarding defects should be led as soon as
these are detected. Damage claims are only valid before
the applicable complaint deadlines.
Transport and storage
20 © SICK AG • Subject to change without notice • 8016441/15BT/2019-09
4.3 Storage
Please consider the following conditions when storing the ISD400 Pro:
• Do not store outdoors.
• Store in a dry area that is protected from dust.
• Do not expose to any aggressive substances.
• Protect from sunlight.
• Avoid mechanical shocks.
• Storage temperature: between –40 and +75 °C
• Relative humidity: max. 95 %, non-condensing
• For storage periods of longer than 3 months, check the general condi-
tion of all components and packaging on a regular basis.
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SICK ISD400 Pro Optical data transmission system Operating instructions

SICK
Brand
SICK
Model
ISD400 Pro Optical data transmission system
Type
Operating instructions
This manual is also suitable for
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