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Teledyne API T100 User manual

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Operation Manual
Model T100
UV Fluorescence SO
2
Analyzer
Also supports operation of:
when used in conjunction with:
Model T100U Analyzer
T100U addendum, PN 06840
Model T100H Analyzer
T100H addendum, PN 07265
Model T108 Analyzer
T108 addendum, PN 07268
Model T108U Analyzer
T100U addendum, PN 06840, and
T108 addendum, PN 07268
© Teledyne API
9970 Carroll Canyon Road
San Diego, CA 92131-1106
USA
Toll-free Phone: 800-324-5190
Phone: +1 858-657-9800
Fax: +1 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2010-2018
06807H DCN8038
Teledyne API 10 December 2018
i
NOTICE OF COPYRIGHT
© 2010-2018 Teledyne Advanced Pollution Instrumentation. Inc. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in this
document are the property of their respective owners and are used herein for identification
purposes only.
Teledyne API - T100 UV Fluorescence SO
2
Analyzer
ii
IMPORTANT SAFETY INFORMATION
Important safety messages are provided throughout this manual for the purpose of avoiding
personal injury or instrument damage. Please read these messages carefully. Each safety
message is associated with a safety alert symbol and placed throughout this manual and
inside the instrument. The symbols with messages are defined as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying
message for specific information.
CAUTION: Hot Surface Warning
Do Not Touch
: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s)
and/or the instrument.
Technician Symbol: All operations marked with this symbol are
to be performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the
central safety grounding point for the instrument.
CAUTION
GENERAL SAFETY HAZARD
The T100 Analyzer should only be used for the purpose and in the
manner described in this manual. If you use the T100 in a manner other
than that for which it was intended, unpredictable behavior could ensue
with possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es).
Note
Technical Assistance regarding the use and maintenance of the T100 or
any other Teledyne API product can be obtained by contacting
Teledyne API’s Technical Support Department:
Phone: 800-324-5190
Email: api-techsupport@teledyne.com
or by accessing various service options on our website at
http://www.teledyne-api.com/
.
Teledyne API - T100 UV Fluorescence SO
2
Analyzer
iii
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des
blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque
consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent
dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite
dans ce manuel. Si vous utilisez cet instrument d’une autre manière
que celle pour laquelle il a été prévu, l’instrument pourrait se comporter
de façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!
Teledyne API - T100 UV Fluorescence SO
2
Analyzer
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WARRANTY
WARRANTY POLICY (02024J)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment
failure occur, TAPI assures its customers that prompt service and support will be available.
(For the instrument-specific warranty period, please refer to the “Limited Warranty” section
in the Terms and Conditions of Sale on our website at the following link:
http://www.teledyne-api.com/terms_and_conditions.asp).
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide
on-site or in-plant service at reasonable rates similar to those of other manufacturers in the
industry. All maintenance and the first level of field troubleshooting are to be performed by
the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired to the
extent and according to the current terms and conditions of the respective equipment
manufacturer’s warranty.
PRODUCT RETURN
All units or components returned to Teledyne API should be properly packed for handling
and returned freight prepaid to the nearest designated Service Center. After the repair, the
equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing instructions
and Return Merchandi
se Authorization (RMA) procedures when returning parts for repair or
calibration may void your warranty. For anti-
ESD handling and packing instructions please refer to
the manual, Fundamentals of ESD, PN 04786, in its “Packing Components for Return to Teledyne
API’s Customer Service” section. The manual can be downloaded from our website at
http://www.teledyne-api.com. RMA procedures can also be found on our website.
Teledyne API - T100 UV Fluorescence SO
2
Analyzer
v
ABOUT THIS MANUAL
Note We recommend that this manual be read in its entirety before any
attempt is made to operate the instrument.
CONVENTIONS USED
In addition to the safety symbols as presented in the Important Safety Information page,
this manual provides special notices related to the safety and effective use of the analyzer
and other pertinent information.
Special Notices appear as follows:
ATTENTION
COULD DAMAGE INSTRUMENT AND VOID WARRANTY
This special notice provides information to avoid damage to your
instrument and possibly invalidate the warranty.
IMPORTANT IMPACT ON READINGS OR DATA
Could either affect accuracy of instrument readings or cause loss of data.
Note Pertinent information associated with the proper care, operation or
maintenance of the analyzer or its parts.
Teledyne API - T100 UV Fluorescence SO
2
Analyzer
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TABLE OF CONTENTS
Important Safety Information ............................................................................................................................ ii
CONSIGNES DE SÉCURITÉ ............................................................................................................................. iii
Warranty ............................................................................................................................................................. iv
About This Manual ............................................................................................................................................. v
TABLE OF CONTENTS .......................................................................................................... VI
List of Figures.................................................................................................................................................... xi
List of Tables ................................................................................................................................................... xiv
1. INTRODUCTION, FEATURES AND OPTIONS ................................................................ 17
T100 Overview ........................................................................................................................................... 17
Features ..................................................................................................................................................... 17
T100 Documentation ................................................................................................................................. 18
Options ....................................................................................................................................................... 18
2. SPECIFICATIONS, APPROVALS & COMPLIANCE ........................................................ 23
Specifications and Approvals .................................................................................................................. 23
EPA Equivalency Designation ................................................................................................................. 25
Approvals and Certifications ................................................................................................................... 25
EMC ..................................................................................................................................................... 25
Safety ................................................................................................................................................... 25
Other Type Certifications ..................................................................................................................... 25
3. GETTING STARTED ......................................................................................................... 27
Unpacking the T100 Analyzer .................................................................................................................. 27
Ventilation Clearance ........................................................................................................................... 28
Instrument Layout ..................................................................................................................................... 29
Front Panel........................................................................................................................................... 29
Rear Panel ........................................................................................................................................... 33
Internal Chassis Layout ....................................................................................................................... 35
Connections and Setup ............................................................................................................................ 36
Electrical Connections ......................................................................................................................... 36
Pneumatic Connections ....................................................................................................................... 52
Startup, Functional Checks, and Initial Calibration ............................................................................... 65
Startup .................................................................................................................................................. 65
Warning Messages .............................................................................................................................. 65
Functional Checks ............................................................................................................................... 67
Initial Calibration .................................................................................................................................. 69
4. OVERVIEW OF OPERATING MODES ............................................................................. 75
Sample Mode ............................................................................................................................................. 77
Test Functions ..................................................................................................................................... 77
Warning Messages .............................................................................................................................. 79
Calibration Mode ....................................................................................................................................... 81
Setup Mode ................................................................................................................................................ 81
Password Security ............................................................................................................................... 81
Primary Setup Menu ............................................................................................................................ 82
Secondary Setup Menu (SETUP>MORE) ........................................................................................... 82
5. SETUP MENU ................................................................................................................... 83
SETUP – CFG: Configuration Information .............................................................................................. 83
SETUP – ACAL: Automatic Calibration Option ...................................................................................... 83
SETUP – DAS: Internal Data Acquisition System .................................................................................. 84
SETUP – RNGE: Analog Output Reporting Range Configuration........................................................ 84
Available Analog Output Signals ......................................................................................................... 84
Physical Range versus Analog Output Reporting Ranges .................................................................. 85
Reporting Range Modes: Single, Dual, Auto Ranges ......................................................................... 86
Range Units ......................................................................................................................................... 90
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Dilution Ratio (Option) .......................................................................................................................... 92
SETUP – PASS: Password Protection .................................................................................................... 93
SETUP – CLK: Setting the Internal Time-of-Day Clock ......................................................................... 96
SETUP – COMM: Communications Ports ............................................................................................... 98
ID (Instrument Identification) ................................................................................................................ 99
INET (Ethernet) .................................................................................................................................... 99
COM1 and COM2 (Mode, Baud Rate and Test Port) .......................................................................... 99
SETUP – VARS: Variables Setup and Definition .................................................................................. 100
SETUP – DIAG: Diagnostics Functions ................................................................................................ 102
Signal I/O ........................................................................................................................................... 104
Analog Output Step Test .................................................................................................................... 105
Analog I/O Configuration .................................................................................................................... 106
Optic Test ........................................................................................................................................... 119
Electrical Test .................................................................................................................................... 120
Lamp Calibration ................................................................................................................................ 121
Pressure Calibration .......................................................................................................................... 122
Flow Calibration ................................................................................................................................. 123
Test Channel Output .......................................................................................................................... 124
6. COMMUNICATIONS SETUP AND OPERATION ........................................................... 127
Data Terminal / Communication Equipment (DTE DCE) ..................................................................... 127
Communication Modes, Baud Rate and Port testing .......................................................................... 127
Communication Modes ...................................................................................................................... 128
COMM Port Baud Rate ...................................................................................................................... 130
COMM Port Testing ........................................................................................................................... 131
RS-232 ...................................................................................................................................................... 131
RS-485 (Option) ....................................................................................................................................... 132
Ethernet .................................................................................................................................................... 132
Configuring Ethernet Communication Manually (Static IP Address) ................................................. 133
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP) ........... 135
USB Port for Remote access ............................................................................................................. 137
Communications Protocols ................................................................................................................... 139
MODBUS ........................................................................................................................................... 139
HESSEN ............................................................................................................................................ 141
7. DATA ACQUISITION SYSTEM (DAS) AND APICOM .................................................... 147
DAS Structure .......................................................................................................................................... 148
DAS Channels ................................................................................................................................... 148
DAS Parameters ................................................................................................................................ 149
DAS Triggering Events ...................................................................................................................... 150
Default DAS Channels ............................................................................................................................ 150
Viewing DAS Data and Settings ........................................................................................................ 153
7.3Editing DAS Data Channels .......................................................................................................... 154
Trigger Events .................................................................................................................................... 156
Editing DAS Parameters .................................................................................................................... 157
Sample Period and Report Period ..................................................................................................... 159
Number of Records ............................................................................................................................ 160
RS-232 Report Function .................................................................................................................... 162
Compact Report ................................................................................................................................. 162
Starting Date ...................................................................................................................................... 162
Disabling/Enabling Data Channels .................................................................................................. 163
HOLDOFF Feature .......................................................................................................................... 164
APICOM Remote Control Program ........................................................................................................ 165
Remote DAS Configuration via APICOM .............................................................................................. 166
8. REMOTE OPERATION OF THE ANALYZER ................................................................. 169
Remote Operation Using the External Digital I/O ................................................................................ 169
Status Outputs ................................................................................................................................... 169
Control Inputs ..................................................................................................................................... 170
Remote Operation Using the External Serial I/O ................................................................................. 172
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Terminal Operating Modes ................................................................................................................ 172
Help Commands in Terminal Mode ................................................................................................... 172
Command Syntax .............................................................................................................................. 173
Data Types ......................................................................................................................................... 173
Status Reporting ................................................................................................................................ 174
Remote Access by Modem..................................................................................................................... 175
COM Port Password Security ................................................................................................................ 178
Additional Communications Documentation ....................................................................................... 178
9. CALIBRATION PROCEDURES ...................................................................................... 179
Calibration Preparations ........................................................................................................................ 179
Required Equipment, Supplies, and Expendables ............................................................................ 179
Data Recording Devices .................................................................................................................... 181
Manual Calibration .................................................................................................................................. 182
Manual Calibration Checks .................................................................................................................... 185
Manual Calibration with Zero/Span Valves........................................................................................... 186
Manual Calibration with IZS Option ...................................................................................................... 189
Manual Calibration Checks with IZS or Zero/Span Valves ................................................................. 189
Manual Calibration in DUAL or AUTO Reporting Range Modes ........................................................ 192
Calibration With Remote Contact Closures ....................................................................................... 192
Automatic Calibration (AutoCal) ........................................................................................................... 193
Calibration Quality .................................................................................................................................. 196
Calibration of Optional Sensors .......................................................................................................... 197
O
2
Sensor Calibration ...................................................................................................................... 197
CO
2
Sensor Calibration .................................................................................................................... 201
EPA Protocol Calibration ..................................................................................................................... 205
10. INSTRUMENT MAINTENANCE ................................................................................... 207
Maintenance Schedule ......................................................................................................................... 209
Predictive Diagnostics.......................................................................................................................... 211
Maintenance Procedures...................................................................................................................... 212
Changing the Sample Particulate Filter ........................................................................................... 212
Changing the IZS Permeation Tube ................................................................................................ 213
Changing the External Zero Air Scrubber ........................................................................................ 213
Changing the Critical Flow Orifice ................................................................................................... 214
Checking for Light Leaks ................................................................................................................. 215
Detailed Pressure Leak Check ........................................................................................................ 216
Performing a Sample Flow Check ................................................................................................... 217
Hydrocarbon Scrubber (Kicker) ....................................................................................................... 217
11. TROUBLESHOOTING & SERVICE .............................................................................. 219
General Troubleshooting ..................................................................................................................... 220
Fault Diagnostics with Warning Messages ...................................................................................... 220
Fault Diagnosis with Test Functions ................................................................................................ 223
Using the Diagnostic Signal I/O Functions ...................................................................................... 225
Status LEDs ........................................................................................................................................... 227
Motherboard Status Indicator (Watchdog) ....................................................................................... 227
CPU Status Indicators ...................................................................................................................... 227
Relay Board Status LEDs ................................................................................................................ 228
Gas Flow Problems ............................................................................................................................... 228
Zero or Low Sample Flow ................................................................................................................ 228
High Flow ......................................................................................................................................... 229
Calibration Problems ............................................................................................................................ 229
Negative Concentrations.................................................................................................................. 229
No Response ................................................................................................................................... 229
Unstable Zero and Span .................................................................................................................. 230
Inability to Span - No SPAN Button ................................................................................................. 230
Inability to Zero - No ZERO Button .................................................................................................. 231
Non-Linear Response ...................................................................................................................... 231
Discrepancy Between Analog Output and Display .......................................................................... 232
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Other Performance Problems .............................................................................................................. 232
Excessive noise ............................................................................................................................... 232
Slow Response ................................................................................................................................ 232
The Analyzer Doesn’t Appear on the LAN or Internet ..................................................................... 232
Subsystem Checkout ............................................................................................................................ 233
AC Power Configuration .................................................................................................................. 233
DC Power Supply ............................................................................................................................. 234
I
2
C Bus ............................................................................................................................................. 235
Touch-screen Interface .................................................................................................................... 235
LCD Display Module ........................................................................................................................ 235
Relay Board ..................................................................................................................................... 236
Motherboard ..................................................................................................................................... 236
CPU .................................................................................................................................................. 238
RS-232 Communication ................................................................................................................... 238
Shutter System .............................................................................................................................. 239
PMT Sensor ................................................................................................................................... 240
PMT Preamplifier Board ................................................................................................................. 240
PMT Temperature Control PCA ..................................................................................................... 240
High Voltage Power Supply ........................................................................................................... 240
Pneumatic Sensor Assembly ......................................................................................................... 241
Sample Pressure ........................................................................................................................... 242
IZS Option ...................................................................................................................................... 242
Box Temperature ........................................................................................................................... 242
PMT Temperature .......................................................................................................................... 242
Service Procedures ............................................................................................................................... 243
Disk-on-Module Replacement ......................................................................................................... 243
Sensor Module Repair & Cleaning .................................................................................................. 245
Frequently Asked Questions (FAQs) .................................................................................................. 260
Technical Assistance ............................................................................................................................ 261
12. PRINCIPLES OF OPERATION ..................................................................................... 263
Sulfur Dioxide (SO
2
) Sensor Principles of operation ........................................................................ 263
SO
2
Ultraviolet Fluorescence Measurement Principle ..................................................................... 263
The UV Light Path ............................................................................................................................ 266
UV Source Lamp .............................................................................................................................. 267
The Reference Detector ................................................................................................................... 268
The PMT .......................................................................................................................................... 268
UV Lamp Shutter & PMT Offset ....................................................................................................... 268
Optical Filters ................................................................................................................................... 269
Optical Lenses ................................................................................................................................. 271
Measurement Interferences ............................................................................................................. 272
Oxygen (O
2
) Sensor Principles of Operation ..................................................................................... 273
Paramagnetic Measurement of O
2
................................................................................................... 273
O
2
Sensor Operation within the T100 Analyzer ............................................................................... 274
Carbon Dioxide (CO
2
) Sensor Principles of Operation ..................................................................... 275
NDIR Measurement of CO
2
............................................................................................................. 275
CO
2
Operation within the T100 Analyzer ......................................................................................... 276
Electronic Operation of the CO
2
Sensor .......................................................................................... 276
Pneumatic Operation ............................................................................................................................ 277
Sample Gas Flow ............................................................................................................................. 277
Flow Rate Control ............................................................................................................................ 278
Hydrocarbon Scrubber (Kicker) ....................................................................................................... 279
Pneumatic Sensors .......................................................................................................................... 280
Electronic Operation ............................................................................................................................. 281
CPU .................................................................................................................................................. 283
Sensor Module ................................................................................................................................. 284
Photo Multiplier Tube (PMT) ............................................................................................................ 286
PMT Cooling System ....................................................................................................................... 287
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PMT Preamplifier ............................................................................................................................. 289
Pneumatic Sensor Board ................................................................................................................. 291
Relay Board ..................................................................................................................................... 291
Motherboard ..................................................................................................................................... 293
Analog Outputs ................................................................................................................................ 294
External Digital I/O ......................................................................................................................... 295
I
2
C Data Bus .................................................................................................................................. 295
Power up Circuit ............................................................................................................................. 295
Power Supply/ Circuit Breaker ....................................................................................................... 295
Front Panel/Display Interface .............................................................................................................. 297
LVDS Transmitter Board .................................................................................................................. 297
Front Panel Interface PCA ............................................................................................................... 297
Software Operation ............................................................................................................................... 298
Adaptive Filter .................................................................................................................................. 298
Calibration - Slope and Offset .......................................................................................................... 299
Temperature and Pressure Compensation (TPC) Feature ............................................................. 299
Internal Data Acquisition System (DAS) .......................................................................................... 300
GLOSSARY .......................................................................................................................... 301
INDEX ................................................................................................................................... 305
APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
APPENDIX B - INTERCONNECT DIAGRAM
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LIST OF FIGURES
Figure 3-1: Front Panel Layout ..................................................................................................................... 29
Figure 3-2: Display Screen and Touch Control ............................................................................................ 30
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts ........................................................... 32
Figure 3-4: Rear Panel Layout ..................................................................................................................... 33
Figure 3-5: Internal Layout, Basic (no Valve or Second Gas Options) ........................................................ 35
Figure 3-6: Analog In Connector .................................................................................................................. 37
Figure 3-7: Analog Output Connector .......................................................................................................... 38
Figure 3-8: Current Loop Option Installed on the Motherboard ................................................................... 40
Figure 3-9: Status Output Connector ........................................................................................................... 41
Figure 3-10: Control Input Connector ............................................................................................................. 43
Figure 3-11: Concentration Alarm Relay ........................................................................................................ 44
Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode .................................................................... 47
Figure 3-13: Default Pin Assignments for CPU Com Port Connector (RS-232) ............................................ 48
Figure 3-14: Jumper and Cables for Multidrop Mode ..................................................................................... 50
Figure 3-15: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram ................................................... 51
Figure 3-16: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas ................................... 55
Figure 3-17: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator ........................... 55
Figure 3-18: T100 Gas Flow, Basic Configuration ......................................................................................... 56
Figure 3-19: Pneumatic Layout with Zero/Span Valves Option ..................................................................... 57
Figure 3-20: Pneumatic Layout with Pressurized Span/Ambient Zero Option ............................................... 58
Figure 3-21: Pneumatic Layout with IZS Options ........................................................................................... 59
Figure 3-22: Pneumatic Layout with O
2
Sensor ............................................................................................. 62
Figure 3-23: Pneumatic Layout with CO
2
Sensor........................................................................................... 63
Figure 3-24: Warning Messages .................................................................................................................... 65
Figure 3-25: Functional Check ....................................................................................................................... 68
Figure 3-26: Reporting Range Verification ..................................................................................................... 70
Figure 3-27: Dilution Ratio Setup ................................................................................................................... 71
Figure 3-28: SO
2
Span Gas Setting ............................................................................................................... 72
Figure 3-29: Zero/Span Calibration Procedure .............................................................................................. 73
Figure 4-1: Front Panel Display .................................................................................................................... 76
Figure 4-2: Viewing T100 TEST Functions .................................................................................................. 79
Figure 4-3: Viewing and Clearing T100 WARNING Messages .................................................................... 80
Figure 5-1: SETUP – Configuration Information .......................................................................................... 83
Figure 5-2: SETUP – Analog Output Connector .......................................................................................... 84
Figure 5-3: SETUP RNGE – Reporting Range Mode .................................................................................. 86
Figure 5-4: SETUP RNGE – Single Range Mode ........................................................................................ 87
Figure 5-5: SETUP RNGE – Dual Range Mode .......................................................................................... 88
Figure 5-6: SETUP RNGE – Auto Range Mode .......................................................................................... 89
Figure 5-7: SETUP RNGE – Concentration Units Selection ........................................................................ 90
Figure 5-8: SETUP RNGE – Dilution Ratio .................................................................................................. 92
Figure 5-9: SETUP – Enable Password Security ......................................................................................... 94
Figure 5-10: SETUP – Enter Calibration Mode Using Password ................................................................... 95
Figure 5-11: SETUP – Clock .......................................................................................................................... 96
Figure 5-12: SETUP – Clock Speed Variable ................................................................................................ 97
Figure 5-13: SETUP – COMM Menu .............................................................................................................. 98
Figure 5-14: COMM – Machine ID ................................................................................................................ 99
Figure 5-15: SETUP – VARS Menu ............................................................................................................. 101
Figure 5-16: DIAG Menu .............................................................................................................................. 103
Figure 5-17: DIAG – Signal I/O Menu .......................................................................................................... 104
Figure 5-18: DIAG – Analog Output Menu ................................................................................................... 105
Figure 5-19: DIAG – Analog I/O Configuration Menu ................................................................................... 108
Figure 5-20: DIAG – Analog Output Calibration Mode ................................................................................. 109
Figure 5-21: DIAG – Analog Output Calibration Mode – Single Analog Channel ........................................ 110
Figure 5-22: DIAG – Analog Output – Auto Cal or Manual Cal Selection for Channels .............................. 111
Figure 5-23: Setup for Calibrating Analog Outputs ...................................................................................... 112
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Figure 5-24: Analog Output – Voltage Adjustment ....................................................................................... 113
Figure 5-25: Analog Output – Offset Adjustment ......................................................................................... 114
Figure 5-26: Setup for Calibrating Current Outputs ..................................................................................... 115
Figure 5-27: Analog Output – Zero and Span Value Adjustment for Current Outputs ................................. 116
Figure 5-28: DIAG – Analog Output – AIN Calibration ................................................................................. 117
Figure 5-29. DIAG – Analog Inputs (Option) Configuration Menu ............................................................... 118
Figure 5-30: DIAG – Optic Test .................................................................................................................... 119
Figure 5-31: DIAG – Electrical Test .............................................................................................................. 120
Figure 5-32: DIAG – Lamp Calibration ......................................................................................................... 121
Figure 5-33: DIAG – Pressure Calibration.................................................................................................... 122
Figure 5-34: DIAG – Flow Calibration .......................................................................................................... 123
Figure 5-35: DIAG – Test Channel Output ................................................................................................... 124
Figure 6-1: COMM – Communication Modes Setup .................................................................................. 129
Figure 6-2: COMM – COMM Port Baud Rate ............................................................................................ 130
Figure 6-3: COMM – COM1 Test Port........................................................................................................ 131
Figure 6-4: COMM – LAN / Internet Manual Configuration ........................................................................ 134
Figure 6-5: COMM – LAN / Internet Automatic Configuration .................................................................... 135
Figure 6-6: COMM – Change Hostname .................................................................................................. 136
Figure 6-7: COMM – Activating Hessen Protocol ...................................................................................... 142
Figure 6-8: COMM – Select Hessen Protocol Type ................................................................................... 143
Figure 6-9: COMM – Select Hessen Protocol Response Mode ................................................................. 144
Figure 6-10: COMM – Status Flag Bit Assignment ...................................................................................... 146
Figure 7-1: Default DAS Channels Setup .................................................................................................. 152
Figure 7-2: DAS – Data Acquisition Menu ................................................................................................. 153
Figure 7-3: DAS – Editing DAS Data Channels ......................................................................................... 154
Figure 7-4: DAS – Editing Data Channel Name ......................................................................................... 155
Figure 7-5: DAS – Trigger Events .............................................................................................................. 156
Figure 7-6: DAS – Editing DAS Parameters .............................................................................................. 157
Figure 7-7: DAS – Configuring Parameters for a Specific Data Parameter ............................................... 158
Figure 7-8: DAS – Define the Report Period .............................................................................................. 160
Figure 7-9: DAS – Edit Number of Records ............................................................................................... 161
Figure 7-10: DAS – RS-232 Report Function ............................................................................................... 162
Figure 7-11: DAS – Disabling / Enabling Data Channels ............................................................................. 163
Figure 7-12: DAS – Holdoff Feature ............................................................................................................. 164
Figure 7-13: APICOM Remote Control Program Interface ........................................................................... 165
Figure 7-14: Sample APICOM User Interface for Configuring the DAS ....................................................... 166
Figure 7-15: DAS Configuration Through a Terminal Emulation Program ................................................... 167
Figure 8-1: Status Output Connector ......................................................................................................... 170
Figure 8-2: Control Inputs with Local 5 V Power Supply ............................................................................ 171
Figure 8-3: Control Inputs with External 5 V Power Supply ....................................................................... 172
Figure 8-4: COMM – Remote Access by Modem ...................................................................................... 176
Figure 8-5: COMM – Initialize the Modem ................................................................................................. 177
Figure 9-1: Setup for Manual Calibration without Z/S valve or IZS Option (Step 1) .................................. 182
Figure 9-2: Setup for Manual Calibration without Z/S valve or IZS Option (Step 2) .................................. 183
Figure 9-3: Setup for Manual Calibration without Z/S valve or IZS Option (Step 3) .................................. 184
Figure 9-4: Setup for Manual Calibration Checks ...................................................................................... 185
Figure 9-5: Setup for Manual Calibration with Z/S Valve Option Installed (Step 1) ................................... 186
Figure 9-6: Setup for Manual Calibration with Z/S Valve Option Installed (Step 2) ................................... 187
Figure 9-7: Setup for Manual Calibration with Z/S Valve Option Installed (Step 3) ................................... 188
Figure 9-8: Manual Calibration with IZS Option ......................................................................................... 189
Figure 9-9: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 1) ........................... 190
Figure 9-10: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 2) ........................... 191
Figure 9-11: Manual Calibration in Dual/Auto Reporting Range Modes ...................................................... 192
Figure 9-12: AUTO CAL – User Defined Sequence ..................................................................................... 195
Figure 9-13: O
2
Sensor Calibration Set Up .................................................................................................. 197
Figure 9-14: O
2
Span Gas Concentration Set Up ........................................................................................ 198
Figure 9-15: Activate O
2
Sensor Stability Function ...................................................................................... 199
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2
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Figure 9-16: O
2
Zero/Span Calibration ......................................................................................................... 200
Figure 9-17: CO
2
Sensor Calibration Set Up ................................................................................................ 201
Figure 9-18: CO
2
Span Gas Concentration Setup ....................................................................................... 202
Figure 9-19: Activate CO
2
Sensor Stability Function ................................................................................... 203
Figure 9-20: CO
2
Zero/Span Calibration ...................................................................................................... 204
Figure 10-1: Sample Particulate Filter Assembly ......................................................................................... 212
Figure 10-2: Critical Flow Orifice Assembly ................................................................................................. 214
Figure 10-3: Simple Leak Check Fixture ...................................................................................................... 217
Figure 10-4: Hydrocarbon Scrubber Leak Check Setup .............................................................................. 218
Figure 11-1: Viewing and Clearing Warning Messages ............................................................................... 221
Figure 11-2: Example of Signal I/O Function ............................................................................................... 226
Figure 11-3: CPU Status Indicator ............................................................................................................... 227
Figure 11-4: Location of Relay Board Power Configuration Jumper ............................................................ 234
Figure 11-5: Manual Activation of the UV Light Shutter ............................................................................... 239
Figure 11-6: Sensor Module Wiring and Pneumatic Fittings ........................................................................ 245
Figure 11-7: Sensor Module Mounting Screws ............................................................................................ 246
Figure 11-8: Sample Chamber Mounting Bracket ........................................................................................ 247
Figure 11-9: Hex Screw Between Lens Housing and Sample Chamber ..................................................... 248
Figure 11-10: UV Lens Housing / Filter Housing ............................................................................................ 249
Figure 11-11: PMT UV Filter Housing Disassembled .................................................................................... 249
Figure 11-12: Disassembling the Shutter Assembly ...................................................................................... 251
Figure 11-13: Shutter Assembly ..................................................................................................................... 252
Figure 11-14. UV Lamp Adjustment ............................................................................................................... 253
Figure 11-15: Location of UV Reference Detector Potentiometer ................................................................. 254
Figure 11-16: PMT Assembly - Exploded View .............................................................................................. 256
Figure 11-17: Pre-Amplifier Board (Preamp PCA) Layout ............................................................................. 258
Figure 12-1: UV Absorption .......................................................................................................................... 264
Figure 12-2: UV Light Path ........................................................................................................................... 267
Figure 12-3: Source UV Lamp Construction ................................................................................................ 268
Figure 12-4: Excitation Lamp UV Spectrum Before/After Filtration .............................................................. 269
Figure 12-5: PMT Optical Filter Bandwidth .................................................................................................. 270
Figure 12-6: Effects of Focusing Source UV in Sample Chamber ............................................................... 271
Figure 12-7: Oxygen Sensor - Principles of Operation ................................................................................ 274
Figure 12-8: CO
2
Sensor Principles of Operation ........................................................................................ 275
Figure 12-9: CO
2
Sensor Option PCA Layout and Electronic Connections ................................................. 276
Figure 12-10: Gas Flow and Location of Critical Flow Orifice ........................................................................ 277
Figure 12-11: Flow Control Assembly & Critical Flow Orifice......................................................................... 278
Figure 12-12: T100 Hydrocarbon Scrubber (Kicker) ...................................................................................... 279
Figure 12-13: T100 Electronic Block Diagram ............................................................................................... 281
Figure 12-14: CPU Board Annotated ............................................................................................................. 283
Figure 12-15: T100 Sensor Module ................................................................................................................ 284
Figure 12-16: T100 Sample Chamber ............................................................................................................ 285
Figure 12-17: PMT Housing Assembly ........................................................................................................... 286
Figure 12-18: Basic PMT Design ................................................................................................................... 287
Figure 12-19: PMT Cooling System ............................................................................................................... 288
Figure 12-20: PMT Preamp Block Diagram ................................................................................................... 290
Figure 12-21: Relay Board Status LED Locations ......................................................................................... 292
Figure 12-22: Power Distribution Block Diagram ........................................................................................... 296
Figure 12-23: Front Panel and Display Interface Block Diagram ................................................................... 297
Figure 12-24: Basic Software Operation ........................................................................................................ 298
Figure 12-25: Calibration Slope and Offset .................................................................................................... 299
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2
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LIST OF TABLES
Table 1-1: Analyzer Options ........................................................................................................................ 19
Table 2-1 T100 Basic Unit Specifications .................................................................................................. 23
Table 2-2: O
2
Sensor Option Specifications ................................................................................................ 24
Table 2-3: CO
2
Sensor Option Specifications ............................................................................................. 24
Table 3-1: Ventilation Clearance ................................................................................................................. 28
Table 3-2: Display Screen and Touch Control Description ......................................................................... 31
Table 3-3: Rear Panel Description .............................................................................................................. 34
Table 3-4: Electrical Connections References ............................................................................................ 36
Table 3-5: Analog Input Pin Assignments ................................................................................................... 38
Table 3-6: Analog Output Pin Assignments ................................................................................................ 38
Table 3-7: Status Output Signals ................................................................................................................ 42
Table 3-8: Control Input Signals .................................................................................................................. 43
Table 3-9: Pneumatic Layout Reference .................................................................................................... 54
Table 3-10: Zero/Span and Sample/Cal Valve Operating States ................................................................. 57
Table 3-11: Zero/Span and Sample/Cal Valve Operating States ................................................................. 58
Table 3-12: IZS Valve Operating States ....................................................................................................... 60
Table 3-13: NIST-SRM's Available for Traceability of SO
2
Calibration Gases ............................................. 64
Table 3-14: Possible Startup Warning Messages – T100 Analyzers w/o Options ....................................... 66
Table 3-15: Possible Startup Warning Messages – T100 Analyzers with Options ....................................... 67
Table 4-1: Analyzer Operating Modes ........................................................................................................ 76
Table 4-2: Test Functions Defined .............................................................................................................. 78
Table 4-3: List of Warning Messages.......................................................................................................... 80
Table 4-4: Primary Setup Mode Features and Functions ........................................................................... 82
Table 4-5: Secondary Setup Mode Features and Functions ...................................................................... 82
Table 5-1: Password Levels ........................................................................................................................ 93
Table 5-2: Variable Names (VARS) Revision 1.0.3 .................................................................................. 100
Table 5-3: T100 Diagnostic (DIAG) Functions .......................................................................................... 102
Table 5-4: DIAG - Analog I/O Functions ................................................................................................... 106
Table 5-5: Analog Output Voltage Ranges ............................................................................................... 106
Table 5-6: Analog Output Current Loop Range ........................................................................................ 107
Table 5-7: Voltage Tolerances for Analog Output Calibration .................................................................. 112
Table 5-8: Current Loop Output Calibration with Resistor ........................................................................ 116
Table 5-9: Test Parameters Available for Analog Output A3 (standard configuration) ............................. 125
Table 6-1: COMM Port Communication Modes ........................................................................................ 128
Table 6-2: Ethernet Status Indicators........................................................................................................ 132
Table 6-3: LAN/Internet Default Configuration Properties ........................................................................ 133
Table 6-4: Hostname Editing Button Functions ........................................................................................ 136
Table 6-5: RS-232 Communication Parameters for Hessen Protocol ...................................................... 141
Table 6-6: T100 Hessen Protocol Response Modes ................................................................................ 144
Table 6-7: Default Hessen Status Bit Assignments .................................................................................. 145
Table 7-1: Front Panel LED Status Indicators for DAS ............................................................................. 148
Table 7-2: DAS Data Channel Properties ................................................................................................. 149
Table 7-3: DAS Data Parameter Functions .............................................................................................. 150
Table 8-1: Status Output Pin Assignments ............................................................................................... 170
Table 8-2: Control Input Pin Assignments ................................................................................................ 171
Table 8-3: Terminal Mode Software Commands ...................................................................................... 172
Table 8-4: Command Types ...................................................................................................................... 173
Table 8-5: Serial Interface Documents...................................................................................................... 178
Table 9-1: NIST-SRM's Available for Traceability of SO
2
Calibration Gases ........................................... 180
Table 9-2: AutoCal Modes ........................................................................................................................ 193
Table 9-3: AutoCal Attribute Setup Parameters ........................................................................................ 193
Table 9-4: Example Auto-Cal Sequence ................................................................................................... 194
Table 9-5: Calibration Data Quality Evaluation ......................................................................................... 196
Table 10-1: T100 Preventive Maintenance Schedule ................................................................................. 209
Table 10-2: Predictive Uses for Test Functions .......................................................................................... 211
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2
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Table 11-1: Warning Messages - Indicated Failures .................................................................................. 222
Table 11-2: Test Functions - Possible Causes for Out-Of-Range Values .................................................. 224
Table 11-3: Relay Board Status LEDs ........................................................................................................ 228
Table 11-4: DC Power Test Point and Wiring Color Code .......................................................................... 234
Table 11-5: DC Power Supply Acceptable Levels ...................................................................................... 235
Table 11-6: Relay Board Control Devices ................................................................................................... 236
Table 11-7: Analog Output Test Function - Nominal Values ...................................................................... 237
Table 11-8: Status Outputs Check Pin Out ................................................................................................. 237
Table 11-9: Example of HVPS Power Supply Outputs ............................................................................... 241
Table 11-10: UV Lamp Signal Troubleshooting ............................................................................................ 253
Table 12-1: Relay Board Status LED’s ....................................................................................................... 292
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2
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17
1. INTRODUCTION, FEATURES AND OPTIONS
This section provides an overview of the Teledyne API Model T100 Analyzer, its features
and its options.
T100 OVERVIEW
The Model T100 (also referred to as T100) UV Fluorescence SO
2
Analyzer is a
microprocessor controlled analyzer that determines the concentration of sulfur dioxide
(SO
2
), in a sample gas drawn through the instrument’s sample chamber where it is exposed
to ultraviolet light, which causes any SO
2
present to fluoresce. The instrument measures
the amount of fluorescence to determine the amount of SO
2
present in the sample gas.
The T100’s exceptional stability is achieved with the use of an optical shutter to
compensate for sensor drift and a reference detector to correct for changes in UV lamp
intensity. Additionally, an advanced optical design combined with a special scrubber,
called a "kicker" that removes hydrocarbons (which fluoresce similarly to SO
2
), to prevent
inaccuracies caused by interferents.
Calibration is performed in software that stores SO
2
concentration measurements made
when specific, known concentrations of SO
2
are supplied to the analyzer. The
microprocessor uses these calibration values along with other performance parameters
such as the sensor offset, UV lamp intensity, amount of stray light present, and sample
gas temperature and pressure measurements to compute the final SO
2
concentration.
Built-in data acquisition capability, using the analyzer's internal memory, allows the
logging of multiple parameters including averaged or instantaneous concentration values,
calibration data, and operating parameters such as pressure and flow rate. Stored data are
easily retrieved through the serial port or Ethernet port via our APICOM software or from
the front panel, allowing operators to perform predictive diagnostics and enhanced data
analysis by tracking parameter trends. Multiple averaging periods of one minute to 365
days are available for over a period of one year.
FEATURES
The features of your T100 UV Fluorescence Sulfur Dioxide Analyzer include:
• LCD Graphical User Interface with capacitive touch screen
• Ranges, 0-50 ppb to 0-20,000 ppb, user selectable
• Dual ranges and auto ranging
Introduction, Features and Options Teledyne API - T100 UV Fluorescence SO
2
Analyzer
18
• Microprocessor control for versatility
• Multi-tasking software to allow viewing test variables while operating
• Continuous self checking with alarms
• Bi-directional USB, RS-232, and 10/100Base-T Ethernet ports for remote operation
(optional RS-485)
• Front panel USB ports for peripheral devices
• Digital status outputs to indicate instrument operating conditions
• Adaptive signal filtering to optimize response time
• Temperature and Pressure compensation
• Internal Zero and Span check (optional)
• Internal data logging with 1 min to 365 day multiple averages
• Critical flow orifices to provide flow stability
T100 DOCUMENTATION
In addition to this operation manual (part number 06807), the APICOM and DAS manual
(PN 07463) is available for download from Teledyne API’s website at
http://www.teledyne-api.com/manuals/, to support the operation of this instrument.
OPTIONS
The options available for your analyzer are presented in Table 1-1. To order these options
or to learn more about them, please contact the Sales department of Teledyne Advanced
Pollution Instruments at:
TOLL-FREE: 800-324-5190
TEL: +1 858-657-9800
FAX: +1 858-657-9816
E-MAIL: Api-sales@teledyne.com
WEB SITE: http://www.teledyne-api.com/
/