ESAB PRB 71-160 User manual

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SEGURIDAD 2..........................................

DESCRIPCIÔN TÉCNICA 3...............................

INSTALACIÔN 5.........................................

FUNCIONAMIENTO 7....................................

MANTENIMIENTO 9.....................................

SICUREZZA 11...........................................

DESCRIZIONE TECNICA 12...............................

INSTALLAZIONE 14.......................................

USO 16..................................................

MANUTENZIONE 18......................................

SEGURANÇA 20.........................................

DESCRIÇÃO TÉCNICA 21.................................

INSTALAÇÃO 23..........................................

FUNCIONAMENTO 25....................................

MANUTENÇÃO 27........................................

SAFETY 29..............................................

TECHNICAL DESCRIPTION 30.............................

INSTALLATION 32........................................

OPERATION 34..........................................

MAINTENANCE 36........................................

ΑΣΦΑΛΕΙΑ 38...........................................

ΤΕΧΝΙΚΗ ΠΕΡΙΓΡΑΦΗ 39................................

ΕΓΚΑΤΑΣΤΑΣΗ 41.......................................

ΛΕΙΤΟΥΡΓΗΑ 43........................................

ΣΥΝΤΗΡΗΣΗ 45.........................................

DIMENSION DRAWING -- MASSBILD --

COTES D’ENCOMBREMENT -- MAATSCHETS --

ΣχεδιαγρÜmmατα mεγεθþν 46.........................

DIAGRAM -- SCHALTPLAN -- SCHÉMA -- SCHEMA --

ΣΧΕ∆ΙΑΡΑΜΜΑ 48................................

WEAR COMPONENTS - VERSCHLEISSTEILE -

PIÈCES D’USURE - SLIJTAGEONDERDELEN --

ΑΝΑΛΩΣΙΜΑ ΑΝΤΑΛΛΑΚΤΙΚΑ 56.................

Reservado el derecho de cambiar las especificaciones sin previo aviso.

Specifiche senza preavviso.

Reservamo--nos o direito de alterar as especificações sem aviso prévio.

Rights reserved to alter specifications without notice.

∆ιατηρεßται το δικαßωmα τροποποßησηj προδιαγραφþνΧωρßj προειδοποßηση.

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mmvarnea

WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND

OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR

EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANU--

FACTURER’S HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to keep fumes and gases from

your breathing zone and the general area.

ARC RAYS -- Can injure eyes and b u rn skin

S Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no

inflammable materials nearby.

NOISE -- Excessive noise can da mage hearing

S Protect your ears. Use ear defenders or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION

S Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE OPERATING MANUAL

BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

SAFETY

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SAFETY

Users of ESAB welding equipment have u ltim ate responsibility for ensuring that any-

one who works on or near the equipment observes all the relevant safety precau-

tions.

Safety precautions must meet the requirements that apply to this type of welding

equipment.

The following recommendations should be observed in addition to the standard re-

gulations that apply to the work place.

All wor k m ust be carried out by trained per sonnel who are fam iliar with the operation

of the welding equipment.

Incorrect operation of the equipment may lead to a hazardous situation which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S the location of emergency stops

S its function

S relevant safety precautions

S welding

To make this easier each switch, pushbutton or potentiometer is marked with a

symbol or text that indicates its function when activated.

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment

when it is started up.

S that no--one is unprotected when the arc is struck

3. The work place must:

S be suitable for the purpose

S be free from draughts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety

glasses, flame--proof clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified

electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close

at hand.

S Lubrication and maintenance must not be carried out on the equipment dur-

ing its operation.

TECHNICAL DESCRIPTION

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TECHNICAL DESCRIPTION

Pipe weld ing tool A21 PRB is designed for TIG welding of pipe joints.

The pipe welding tool is water--cooled and designed for use with standard ESAB TIG

welding equipment -- PROTIG 315 and MECHTIG 315. If filler wire is required the

MEI 20 wir e feed unit can be used.

Tech n ical data

Pipe welding tool PRB 18--40 PRB 36--80 PRB 71--160 PRB 140--220

Order number 332 912--880 332 913--880 332 914--880 332 915--880

Pipe. external diameter 18--40 36--80 71--160 140--220

Rotation speed (rpm) 0.15 -- 2.3 0.1, -- 1.3 0.04 -- 0.62 0.03 -- 0.57

Max. welding current at 100% duty

cycle

250 250 250 250

Electrode diameter (mm) 1.6 (2.4) 2.4 (1.6) 2.4 (1.6) 2.4 (1.6)

Weight excl. connecting cable 2.2 kg 4.1 kg 11.5 kg 15 kg

Dimension drawing See on page

48

See on page

48

See on page

49

See on page

49

Drive unit

Motor rotor voltage, max.

Motor rotor current, max.

Motor speed at 20 V

24 V DC

0.5 A DC

3000 v/min

Continuous A--weighted noise level 58 db

Tachometer generator voltage 1,8 V

Gear ratio 91.12:1

Filler wire diameter 0.6 , 0.8

dsa2d001

The pipe welding tool is designed according to a special clamping principle that al-

lows quick and accurate positioning on the pipe. A pair of jaws (1) lock the pipe weld-

ing tool onto the pipe when the locking lever (2) is pressed against the handle. Dur-

ing welding the only part that rotates is the gear ring (3).

TECHNICAL DESCRIPTION

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dsa2d1ea

Rotation is provided by a drive unit (4) consisting of a permanently magnetised DC

motor, which is supplied with current from the control equipment, and a tachometer

generator, which generates a voltage that is proportional to the speed of the DC

motor. T his voltage is fed back to the control equipment.

INSTALLATION

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INSTALLATION

General

1. MECHT IG 315, see operating manual 443 420.

2. PROTIG 315, see operating manual 443 419.

3. Wire feed unit MEI 20 see operating manual 443 421.

dsa2i002

4. Secure the connecting cable to the hose support (6) and hose guide (7) to pre -

vent it being burnt by the pipe.

dsa2i003

5. If required, install the wire conduit and contact tip supplied (9). Adjust the posi-

tion of the filler wire in relation to the electrode using an Allen key.

6. Screw the gas lens onto the electrode holder (9) using an Allen key.

7. For dimensions, see on page 48.

8. For diagram, see on page 50.

Reducing the width of the pipe welding tool for welding in restricted

spaces.

PRB 18--40

S Remove one of the hose supports (6).

NOTE!Do not remove the hose support (6) that secures the power/water cable.

S Replace the adjuster bolt (5) by an M5 Allen screw.

INSTALLATION

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dsa2i1ea

PRB 36--80, 71--160 och 140,220

S Remove the hose guide (7).

S Replace the adjuster bolt (5) by an Allen screw.

WARNING!

Rotating parts can cause injury, take great care.

OPERATION

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OPERATION

dsa2o001

1. Set the correct pipe diameter using the knob (2) while holding the locking lever

(4) closed.

2. Open the pipe welding tool by releasing the locking lever (4).

3. Turn the knob (2) a further 1/4 turn to take up any play.

4. Lock the pipe welding tool on the pipe using the locking lever (4).

5.

dsa2i003

Open the release lever (3) on the tool.

6. Turn the gear ring (8) about 1.5 turns, to wind up the connecting cable. The pipe

welding tool is now ready for welding.

7.

dsa2i002

Adjust the electrode height using an Allen key.

OPERATION

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8. Adjust the transverse position of the electrode using the axial adjustment screw

(5).

9. Set the welding parameters (see programming manual for PROTIG 443 425)

10. Open the locking lever on the tool (4) once welding is complete.

11. Also see the programming manual for PROTIG 315, order no. 443 425 and the

operating manual for MECHTIG 315, order no. 455 381--001.

MAINTENANCE

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dsa2m1ea

MAINTENANCE

Daily

1. Check that all cables and hoses are free from damage.

2. Clean the pipe welding tool.

If necessary

1. Lubricate all sliding surfaces with Molykote G Rapid Paste.

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ESAB AB

SE--695 81 LAXÅ

SWEDEN

Phone +46 584 81 000

Fax +46 584 123 08

www.esab.com

020314

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna--Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Brussels

Tel: +32 2 745 11 00

Fax: +32 2 726 80 05

THE CZECH REPUBLIC

ESAB V AMBERK s.r.o.

Prague

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Copenhagen--Valby

Tel:+4536300111

Fax:+4536304003

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel:+33130755500

Fax:+33130755524

GERMANY

ESAB GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 204

GREAT BRIT AIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft

Budapest

Tel:+3612044182

Fax:+3612044186

ITALY

ESAB Saldatura S.p.A.

Mesero (Mi)

Tel:+3902979681

Fax:+390297289181

THE NETHERLANDS

ESAB Nederland B.V.

Utrecht

Tel: +31 30 248 59 22

Fax: +31 30 248 52 60

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AS ESAB

Larvik

Tel:+4733121000

Fax:+4733115203

POLAND

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Warszaw

Tel: +48 22 813 99 63

Fax: +48 22 813 98 81

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Lisbon

Tel: +351 1 837 1527

Fax: +351 1 859 1277

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Bratislava

Tel:+421744882426

Fax:+421744888741

SPAIN

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Alcobendas (Madrid)

Tel: +34 91 623 11 00

Fax: +34 91 661 51 83

SWEDEN

ESAB Sverige AB

Gothenburg

Tel:+4631509500

Fax:+4631509222

ESAB International AB

Gothenburg

Tel:+4631509000

Fax:+4631509360

SWITZERLAND

ESAB AG

Dietikon

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

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Contagem--MG

Tel: +55 31 333 43 33

Fax: +55 31 361 31 51

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products

Florence, SC

Tel: +1 843 669 44 11

Fax: +1 843 664 44 58

Asia/Pacific

AUSTRALIA

ESAB Australia Pty Ltd

Ermington

Tel: +61 2 9647 1232

Fax: +61 2 9748 1685

CHINA

Shanghai ESAB A/P

Shanghai

Tel: +86 21 6539 7124

Fax: +86 21 6543 6622

INDIA

ESAB India Ltd

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

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Jakarta

Tel: +62 21 460 01 88

Fax: +62 21 461 29 29

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Selangor

Tel: +60 3 703 36 15

Fax: +60 3 703 35 52

SINGAPORE

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Singapore

Tel: +65 861 43 22

Fax: +65 861 31 95

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Singapore

Tel: +65 861 74 42

Fax: +65 863 08 39

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Kyung -- Nam

Tel: +82 551 289 81 11

Fax: +82 551 289 88 63

UNITED ARAB EMIRATES

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Dubai

Tel: +971 4 338 88 29

Fax: +971 4 338 87 29

Representative offices

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Sofia

Tel/Fax: +359 2 974 42 88

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Tel/Fax: +40 1 322 36 74

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Moscow

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Fax: +7 095 937 95 80

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St Petersburg

Tel: +7 812 325 43 62

Fax: +7 812 325 66 85

Distributors

For addresses and phone

numbers to our distributors in

other countries, please visit our

home page

www.esab.com

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