Alto KSE 770 Operating Instructions Manual

Category
Vacuum cleaners
Type
Operating Instructions Manual

This manual is also suitable for

KSE 770
KSE 970
KSP 770
KSP 970
Betriebsanleitung ................................ 2
Operating Instructions ...................... 11
Notice d'utilisation ............................ 20
Gebruiksaanwijzing ........................... 29
Käyttöohje ......................................... 38
Instrucciones de manejo .................... 47
Déclaration de conformité CE
Bellenberg, 14.08.1997
Wap Reinigungssysteme GmbH & Co.
Guido-Oberdorfer-Straße 2-8
D-89287 Bellenberg
Erzeugnis:
Typ:
Beschreibung:
Die Bauart des Gerätes entspricht
folgenden einschlägigen
Bestimmungen:
Angewendete harmonisierte
Normen:
Angwendete nationale Normen und
technische Spezifikationen:
ppa. Rau, Dipl. Ing. (FH)
Leitung Grundlagenentwicklung
Kehrsaugmaschine
KSE 770, KSP 770, KSE 970, KSP 970
KSE 770/970 12V / 550W
KSP 770/970 Benzinmotor, 4-Takt, 2,6 kW
EG-Maschinenrichtlinie 89/392/EWG
EG-Niederspannungsrichtlinie 73/23/EWG
EG-Richtlinie EMV 89/336/EWG
EN 292, EN 349
EN 60335-1, EN 60335-1 A6
prEN 60335-72
EN 55014, EN 50082
DIN EN 60335-1
IEC 60335-72
Wap Reinigungssysteme GmbH & Co.
Guido-Oberdorfer-Straße 2-8
D-89287 Bellenberg
Produit:
Type:
Description:
La construction de l’appareil est
conforme aux réglementations
afférentes suivantes:
Normes harmonisées appliquées:
Normes nationales et spécifications
techniques appliquées:
ppa. Rau, Dipl. Ing. (FH)
Leitung Grundlagenentwicklung
Bellenberg, 14.08.1997
EU Declaration of Conformity Dichiarazione di conformità CE
Wap Reinigungssysteme GmbH & Co.
Guido-Oberdorfer-Straße 2-8
D-89287 Bellenberg
Product:
Type:
Description:
The design of the unit corresponds
to the following pertinent
regulations:
Applied harmonised standards:
Applied national standards and
technical specifications:
ppa. Rau, Dipl. Ing. (FH)
Leitung Grundlagenentwicklung
Wap Reinigungssysteme GmbH & Co.
Guido-Oberdorfer-Straße 2-8
D-89287 Bellenberg
Prodotto:
Tipo:
Descrizione:
La costruzione dell' apparecchio è
conforme alle seguenti direttive
specifiche:
Norme armonizzate applicate:
Norme nazionali applicate e
specifiche tecniche:
ppa. Rau, Dipl. Ing. (FH)
Leitung Grundlagenentwicklung
Kehrsaugmaschine
KSE 770, KSP 770, KSE 970, KSP 970
KSE 770/970 12V / 550W
KSP 770/970 Benzinmotor, 4-Takt, 2,6 kW
Direttiva CE sulle macchine 89/392/EWG
Direttiva CE sulla bassa tensione
73/23/EWG
Direttiva CE sulla compatibilità
elektromagnetica 89/336/EWG
EN 292, EN 349
EN 60335-1, EN 60335-1 A6
prEN 60335-72
EN 55014, EN 50082
DIN EN 60335-1
IEC 60335-72
Bellenberg, 14.08.1997
EG - Konformitätserklärung
Kehrsaugmaschine
KSE 770, KSP 770, KSE 970, KSP 970
KSE 770/970 12V / 550W
KSP 770/970 Benzinmotor, 4-Takt, 2,6 kW
Directive CE relative aux machines
89/392/EWG
Directive CE relative à basse tension
73/23/EWG
Directive CE EMV 89/336/EWG
EN 292, EN 349
EN 60335-1, EN 60335-1 A6
prEN 60335-72
EN 55014, EN 50082
DIN EN 60335-1
IEC 60335-72
Kehrsaugmaschine
KSE 770, KSP 770, KSE 970, KSP 970
KSE 770/970 12V / 550W
KSP 770/970 Benzinmotor, 4-Takt, 2,6 kW
EC Machine Directive 89/392/EWG
EC Low-voltage Directive 73/23/EWG
EC EMV Directive 89/336/EWG
EN 292, EN 349
EN 60335-1, EN 60335-1 A6
prEN 60335-72
EN 55014, EN 50082
DIN EN 60335-1
IEC 60335-72
EG-Verklaring van overeenstemming
Wap Reinigungssysteme GmbH & Co.
Guido-Oberdorfer-Straße 2-8
D-89287 Bellenberg
Produkt:
Type:
Beschrijving:
De constructie van het apparaat
voldoet aan de volgende van
toepassing zijnde voorschriften:
Toegepaste geharmoniseerde
normen:
Toegepaste nationale normen en
technische specificaties:
ppa. Rau, Dipl. Ing. (FH)
Leitung Grundlagenentwicklung
Kehrsaugmaschine
KSE 770, KSP 770, KSE 970, KSP 970
KSE 770/970 12V / 550W
KSP 770/970 Benzinmotor, 4-Takt, 2,6 kW
EG-machinerichtlijn 89/392/EWG
EG-laagspanningsrichtlijn 73/23/EWG
EG-richtlijn EMV 89/336/EWG
EN 292, EN 349
EN 60335-1, EN 60335-1 A6
prEN 60335-72
EN 55014, EN 50082
DIN EN 60335-1
IEC 60335-72
Bellenberg, 14.08.1997
Atestado de conformidad de la UE
Bellenberg, 14.08.1997
Wap Reinigungssysteme GmbH & Co.
Guido-Oberdorfer-Straße 2-8
D-89287 Bellenberg
Producto:
Modelo:
Descripción:
La construcción de la máquina
corresponde a las siguientes normas
específicas:
Normas armonizadas aplicadas:
Normas nacionales aplicadas y
especificaciones técnicas:
ppa. Rau, Dipl. Ing. (FH)
Leitung Grundlagenentwicklung
Kehrsaugmaschine
KSE 770, KSP 770, KSE 970, KSP 970
KSE 770/970 12V / 550W
KSP 770/970 Benzinmotor, 4-Takt, 2,6 kW
R. de la UE para máquinas 89/392/EWG
R. de la UE para baja tensión 73/23/EWG
R. de la UE para la compati-
bilidad electromagnética 89/336/EWG
EN 292, EN 349
EN 60335-1, EN 60335-1 A6
prEN 60335-72
EN 55014, EN 50082
DIN EN 60335-1
IEC 60335-72
Bellenberg, 14.08.1997
11
READ THE OPERATION
MANUAL AND
OBSERVE THE
ENCLOSED SAFETY
NOTES!
APPLICATION PURPOSE
The brushing vacuum
cleaner is constructed
solely for sweeping areas
such as production
facilities, storage halls,
car parks and pedestrian
passages for sweeping-
up dry and damp
material.
Any other use is conside-
red as not being for the
intended purpose; the
manufacturer does not
accept liability for any
resultant damage.
Use for the intended
purpose also involves the
observance of the
prescribed operating,
service and maintenance
conditions.
The brushing vacuum
cleaner may be used,
serviced and maintained
only by persons who are
familiar with it and are
informed about the
dangers.
The series manufacture
version of the machine
corresponds to use
category ‘U’.
DESCRIPTION
(Fig. B, C, D, E)
B/1 Throttle lever
B/2 Lever for side
brushes
C/3 Lever for dirt tank
C/4 Rotary button for
suction fan
C/5 Filling nozzle for
fuel
C/6 Choke lever
C/7 Reversing starter
C/8 Fuel cock
C/9 Key operated
switch
C/10 Lever for filter
cleaning
D/11 Hood interlock
D/12 Control lamp red
D/13 Control lamp green
E/15 Parking brake
E/16 Hand wheel for
brush roller
adjustment
ASSEMBLY OF
BRUSHING VACUUM
CLEANER
For transport purposes
the side brush is slipped
onto the lever for filter
cleaning (Fig. C/10).
The thrust yoke is slewed
forwards.
Loosen spherical
head screw of the
filter cleaning system
and remove side
brushes.
Screw spherical head
screw back on again.
Loosen hexagon nuts
(2 off) on the hinge
of the thrust yoke.
Slew thrust yoke
upwards.
Lay washers in
position and tighten
hexagon nuts.
Slip protective caps
on the nuts.
Tip brushing vacuum
cleaner backwards
onto the thrust yoke.
Loosen the fastening
screw for the side
brushes from the
brush hub.
Fasten side brush
with screw. Only
tighten screw lightly
in order not to
damage the brush
hub. (Fig. E/1)
Move brushing
vacuum cleaner into
operation position.
12
FITTING FLAT-BATTERY
SENSOR / INSERTING
AND CONNECTING
BATTERY
KSE 770 / 970:
CAUTION!
Danger of electric
shock! Do not place
any tool or other parts
on the battery or the
battery poles and do
not handle them with
wet hands.
Switch off key-
operated switch
and remove key!
(Fig. C/9)
Open lock with a
screwdriver.
(Abb F/1)
Remove rotary
button for suction
fan (Fig. C/4)
Open hood.
Remove battery plug.
(Fig. G/1)
The flat-battery sensor is
used for the protection
of the drive battery from
complete discharge.
The fitting of a flat-
battery sensor order No.
61197 increases the
service life of the battery
and is necessary for
claims under the warran-
ty.
Removing bridging
plug (is no longer
required after fitting
of flat-battery
sensor).
(Fig. K/3)
Fasten flat-battery
sensor with two
screws (Fig. H/1)
Establish plug-in
connection with the
flat-battery sensor
and plug together or
disconnect X2
(Fig. K/2) in
accordance with the
sticker (Fig. K/1). In
the standard series
version the plug-in
connection X2 is
disconnected, for
no-maintenance
battery. Note: the
bridging plug
(Fig. K/3) is only
required if no flat-
battery sensor is
fitted.
Connect the battery
to the bridge leads
and tighten the
terminal clamps.
Note the polarity:
‘+’ = positive pole
‘-’ = negative pole
(Fig. H)
Insert battery.
Plug-in battery plug.
Slew back covering
hood.
Close interlock by
turning anti-
clockwise with the
enclosed square
spanner.
Slip on rotary button
for suction fan.
(Fig. C/4)
CHARGING BATTERY
KSE 770 / 970:
Before it is put into
operation, the battery is
to be charged. For that
purpose, use the battery
charger recommended by
the manufacturer. The
battery charger and the
battery are adapted to
one another.
Only for use of the
battery, order No. 28921
and of the charger, order
No. 61196, can the
appropriate guarantee be
accepted for this.
For notes on the handling
of the charger please see
its operation manual.
13
BATTERY CAPACITY
CONTROL LAMP
(Function only in con-
junction with flat-battery
sensor)
KSE 770 / 970:
For checking the battery
capacity the brushing
vacuum cleaner is
provided with a green
and a red control lamp.
(Figs. D/12 and 13)(Figs. D/12 and 13)
(Figs. D/12 and 13)(Figs. D/12 and 13)
(Figs. D/12 and 13)
Control lamp green =
key-operated switch is in
position ‘I’. Battery
capacity is sufficient.
Red control lamp
flashing = residual
capacity of about 25 %
has been reached. After
3 min. the motor is
switched off automati-
cally.
ENGINE OPERATION
KSP 770 /970:
Before work on the
machine: switch off
key-operated switch
and remove key!
Screw off the cap of
the fuel filler nozzle.
(Fig. C/5)
Fill up with 2-star
petrol, unleaded,
max. 2.5 l.
Check oil level, if
necessary top up oil
(Note ADD and FULL
marks on the oil
dipstick). Above 4 C
single-grade engine
oil SAE 30, e.g. Mobil
Delavac 1230.
The oil level must not
fall below the ADD
mark.
For further notes on
the operation and the
maintenance and
servicing of the
engine please see its
operation manual.
WAY OF WORKING
The side brush sweeps
the dirt out of the
corners into the track of
the brush roller. This
conveys the dirt into the
dirt tank. The fine dust is
extracted by the suction
fan and separated by the
filter. Dust-free air leaves
the machine. (Fig. A)
NOTE!
The first travel attempts
should be carried out on
an open space until the
individual operating
elements and their
functions are exactly
known.
SWEEPING DRY
SUBSTANCES
When sweeping dry
substances open the
suction fan damper.
Put the rotary button
in the ‘I’ position.
(Fig. C/4)
WARNING!
Inflammable and
health-hazard sub-
stances must not be
swept up.
WET SWEEPING
During the sweeping of
wet material to be
vacuumed, close the
suction fan damper.
(Fig. C/4).
Set rotary button to
the ‘0’ position.
SWITCHING ON
BRUSHING VACUUM
CLEANER KSE 770/970:
Insert key. (Fig. D/14)
Turn key-operated
switch to position ‘I’.
14
Green control lamp
lights up.
(Fig. D/13)
SWITCHING ON
BRUSHING VACUUM
CLEANER KSP 770/970:
Insert key. (Fig. C/9)
Open fuel cock.
(Fig. C/8)
All control levers not
actuated.
Turn key-operated
switch into position ‘I’.
Push choke lever into
‘Choke’ position.
(Fig. C/6)
Pull reversing starter.
(Fig. C/7)
If motor starts, push
choke lever into
‘RUN’ position.
PUTTING INTO
OPERATION
Lower side brush.
Move lever into
horizontal position.
(Fig. B/2)
Adjust brush roller
pressure on hand
wheel.
(Fig. E/16)
Start engine and let
the brush roller
rotate for a short
time at a standstill.
Raise the machine
slightly at the front
and pull it back.
With a correct setting a
parallel running
sweeping line with a
width of 4 - 5 cm is
obtained on the ground.
Turn hand wheel to
the right = brush
roller pressure low.
Turn hand wheel to
the left = brush roller
pressure high.
Release parking
brake. (Fig. E/15)
Pull throttle lever to
the thrust yoke =
drive coupled.
Throttle lever not
actuated = drive
uncoupled. (Fig. B/1)
AFTER THE END OF
WORK
Lock parking brake.
(Fig. E/15)
Raise side brush.
Place lever in an
upright position.
(Fig. B/2)
Turn key-operated
switch into position
‘0’.
Remove key.
KSP 770/970:
Close fuel cock.
EMPTYING DIRT TANK
Push lever for dirt
tank to the right.
(Fig. C/3)
Pull dirt tank
downwards and out
and empty it.
Insert dirt tank again
until it clicks audibly
into place.
MAINTENANCE WORK
For servicing and
maintenance work for
the combustion
engine please see its
operation manual!
Please carry out the
listed maintenance work
as follows:
daily:
empty dirt tank
KSP 770/970:
check oil level
15
Every 50 hours:
KSP 770/970:
Change engine oil,
for the first time after
5 hours. For oil
grade, oil quantity
see ‘Technical Data’
section.
Check brushes for
wear.
Adjust brush roller
pressure.
Check sealing bars
and adjust, if
necessary replace.
Every 100 hours:
Tension and/or
replace drive belts
Adjust the Bowden
cable of the throttle
lever.
Check cassette filter,
if necessary replace it.
KSE 770/970:
Clean electric motor
to free it of coal dust.
REPLACING BRUSH
ROLLER
KSE 770/970:
Remove battery.
KSP 770/970:
WARNING!
Tank must not be
more than half-filled!
Lay brushing vacuum
cleaner back onto the
thrust yokes. The
brush roller is
accessible.
(Fig. L/5)
Unscrew recessed
head screws (3 off).
Turn brush roller
through 180 .
Unscrew screws from
the second brush
half.
Pull out carrier pin
out of the brush
shaft.
Replace brush roller
and fit in reverse
order.
Brush roller,
order No.
60642 (KSE/P 770)
61480 (KSE/P 970)
CHECKING SEALING
STRIPS
The rubber sealing strips
prevent the escape of
dust during sweeping.
(Fig. L/1-4)
Check regularly and
replace damaged sealing
strips.
REPLACING SIDE
BRUSH
KSE 770/970:
Remove battery
KSE 770/970:
WARNING!
Tank must not be
more than half-filled!
Lay brushing vacuum
cleaner back onto the
thrust yoke.
Unscrew screw from
the brush shaft.
(Fig. E/1)
Remove side brush
and replace it.
Only slightly tighten
the screw in order
not to damage the
brush hub.
Side brush,
order No. 60641
REPLACING CIRCULAR
BELT
KSE 770/970:
Remove battery
KSE 770/970:
WARNING!
Tank must not be
more than half-filled
Lay brushing vacuum
cleaner back onto the
thrust yoke.
Unscrew screws (3
off) of the side brush
cover and remove
cover.
Lift side brush.
Remove circular belt
and lay new belt in
place: sense of
rotation of the side
brush counter-
clockwise during
forward travel.
16
Lay circular belt
round belt disc and
mount cover.
(Fig. M/5)
circular belt,
order No. 61481
REPLACING CASSETTE
FILTER
Remove dirt tank.
Remove tension belts
(Fig. P/2) from top
suspension points.
Remove cassette
filter (Fig. P/1).
Clean cassette filter
and insert again in
direction of arrow.
Fasten tension belts.
Insert dirt tank until it
engages.
Cassette filter,
order No.
61482 (KSE/P 770)
61483 (KSE/P 970)
HANDLING
INSTRUCTIONS FOR
NO-MAINTENANCE
BATTERIES
Have work on batteries
carried out only by
skilled personnel. For
work on batteries wear
protective glasses and
protective clothing.
Observe the accident
prevention regulations as
well as DIN VDE 0510
and VDE 0105 Part 1.
Smoking prohibited!
Keep battery away from
naked flames, incande-
scence or sparks as
otherwise there is a
danger of explosion or
fire. Wash or flush out
any splashes of acid in
the eyes or on the skin
with lots of clean water.
After that seek medical
assistance without delay.
Rinse in water any
clothing contaminated
by acid. Avoid short
circuits! There is a
danger of explosion and
fire!
If the box of mainte-
nance-free batteries is
destroyed the bound
electrolyte released is
just as corrosive as liquid
electrolyte. Acids and
batteries with acid filling
must be kept out of
children’s reach.
Only approved lifting
and transport equipment
are to be used, e.g.
lifting gear according to
VDI 3616. Lifting
hooks must not cause
any damage to cells,
connectors or connec-
tion leads. The opening
and closing of electrical
connections must be
carried out only in the
currentless state with
main switch switched
off.
No-maintenance batte-
ries may only be dischar-
ged to 70 % of their
rated capacity. For
charging of the
batteries only direct
current may be used.
The charging methods
according to DIN 41773
and DIN 41774 are to be
used only in the modi-
fied form approved by
the manufacturer. Only
chargers approved by
the battery manufacturer
may be used. For notes
on the charging of the
battery please see the
charger operation
manual.
When charging is carried
out in closed rooms,
adequate ventilation
must be ensured.
17
The battery is to be kept
always clean and dry, in
order to avoid leakage
current and sparking. If
batteries are taken out
of service for a relatively
long time, they are to be
stored fully charged in a
frost-free room. Due to
self-discharge of the
batteries, recharging
must be carried out at
regular intervals.
If faults are found in the
battery or the charger,
the technical service
department must be
informed immediately.
Used batteries with
recycling symbols must
be fed into the recycling
process. All other
batteries are to be
disposed of as hazardous
waste, the relevant
regulations being
observed. If the handling
regulations are not
observed, if non-original
spare parts are used for
repairs or if the user
carries out modifications
or repairs of his own, all
claims under the warran-
ty shall be null and void.
GUARANTEE
For the guarantee and
the warranty our general
terms and conditions
apply. We reserve the
right to make changes
due to technical innova-
tions.
18
TROUBLESHOOTING
WARNING!
With the exception of
the settings explained in
this operation manual
repairs should never be
attempted by the user
himself.
Leave all repairs to a
qualified Alto technician
or an authorised skilled
person.
The following notes will
help you with troubles-
hooting. Should it
nevertheless still not be
possible to remedy the
fault please contact
Alto’s technical service
department.
For work on the petrol engine contact an authorised Briggs & Stratton
workshop.
Fault
Petrol engine does not
start
Reduced suction
capacity
Reduced sweeping
capacity
Machine without
electrical function
Cause
see engine manufacturer’s operation manual
> Cassette filter full
> Worn brushes
> Dirt tank full
> Battery connection
leads loose (KSE)
> Battery flat
> Key not inserted into
key-operated switch
and turned to
position ‘I’
Remedy
Clean or replace
cassette filter
Adjust or replace
brushes
Empty dirt tank
Tighten battery
connections
Charge battery
Turn key clockwise
19
KSE 770 KSE 970 KSP 770 KSP 970
Drive 12V/550W 12V/550W 4-stroke petrol engine
2.6 kW / 3.6 PS
Working width
with side brush (mm) 650 750 650 750
without side brush (mm) 500 600 500 600
Tank volume (l) 35 42 35 42
Theor. area capacity (m
2
/h) 2600 3000 2600 3000
Working speed (km/h) 4 4 4 4
Hill climbing ability (%) 15 15 15 15
Dimensions (l x w x h) 1370x 1370x 1370x 1370x
680x990 780x990 680x990 780x990
Operating weight (kg) 104 112 79 87
Tank volume (l) 2.5 2.5
Motor oil (l) e.g. Mobil
Delavac 1230 0.6 0.6
Sound pressure level
(DIN 45635) dB(A) 67 67 77 77
Vibration values
(EN 1033) m/s
2
2,5 2,5 4 4
ACCESSORIES No. No.
Battery 12V 70Ah (5h)
no-maintenance 28921 28921
Flat-battery sensor 61197 61197
Battery charger 12V/15A 61196 61196
TECHNICAL DATA
INTERNET
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ALTO Deutschland GmbH
Guido-Oberdorfer-Straße 2-8
89287 Bellenberg
Tel.: +49 0180 5 37 37 37
Fax: +49 0180 5 37 37 38
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(UK) Ltd.
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Gilwilly Industrial Estate, Penrith
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Tel.: +44 1 7 68 86 89 95
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Regent Ctr.
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Representative Office
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Fax: +81 3 35 69 38 08
NETHERLANDS
Wap ALTO Nederland B.V.
Postbus 65
3370 AB Hardinxveld-
Giessendam
Tel.: +31 18 46 67 72 00
Fax +31 18 46 67 72 01
NORWAY
ALTO Norge A/S
Bjørnerudveien 24
1266 Oslo
Tel.: +47 22 75 17 70
Fax: +47 22 75 17 71
SINGAPORE
ALTO DEN-SIN Singapore Pte Ltd.
No. 17 Link Road
Singapore 619034
Tel.: +65 2 68 10 06
Fax: +65 2 68 49 16
Web: www.densin.com
SLOVENIA
Wap čistilni sistemi, d.o.o.
Letališka 33
SLO-1110 Ljubljana
Tel.: +368 15 24 23 06
Fax: +368 15 40 42 94
SLOWAKIA
Wap čistiace systémy spol. s.r.o.
Vajnorská 135
83237 Bratislava
Tel.: +421 7 44 25 96 64
Fax: +421 7 44 25 79 44
Web: www.wap-alto.sk
SPAIN
ALTO Iberica S.L.
Calle de la Majada No. 4
28760 Tres Cantos - Madrid
Tel.: +34 91 8 04 62 56
Fax: +34 91 8 04 64 63
SWEDEN
ALTO Sverige AB
Aminogatan 18
S-431 04 Mölndal
Tel.: +46 3 17 06 73 00
Fax: +46 3 17 06 73 41
SWITZERLAND
ALTO Schweiz AG
Allmendstr. 14
5612 Villmergen
Tel.: +41 56 618 85 00
Fax: +41 56 618 85 10
USA
ALTO U.S.Inc
16253 Swingley Ridge Road
Suite 200
Chesterfield, MO 63017-1544
Tel.: +1 63 65 30 08 71
Fax: +1 63 65 30 08 72
ALTO U.S.Inc
2100 Highway 265
Springdale, Arkansas 72764
Tel.: +1 50 17 50 10 00
Fax: +1 50 17 56 07 19
ALTO U.S.Inc
1100 Haskins Road
Bowling Green, Ohio 43402
Tel.: +1 41 93 52 75 11
Fax: +1 41 93 53 71 87
303000051 / 010801
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Alto KSE 770 Operating Instructions Manual

Category
Vacuum cleaners
Type
Operating Instructions Manual
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