Hitachi CJ120V User manual

DOUBLE INSULATION

DOUBLE ISOLATION

AISLAMIENTO DOBLE

INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI

AVERTISSEMENT

Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la

mort ou de sérieuses blessures corporelles!

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce

produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil

motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires

avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un

endroit sûr.

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily

injury!

This manual contains important information about product safety. Please read and

understand this manual BEFORE operating the power tool. Please keep this manual

available for other users and owners before they use the power tool. This manual should

be stored in safe place.

INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES

ADVERTENCIA

¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede

resultar en lesiones de gravedad o la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y

comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual

para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este

manual debe ser guardado en un lugar seguro.

Model Jig Saw

Modèle Scie sauteuse

Modelo Sierra de calar

CJ120V CJ120VA

CJ 120V • CJ 120VA

CONTENTS

Page

IMPORTANT SAFETY INFORMATION ................... 3

MEANINGS OF SIGNAL WORDS ........................... 3

SAFETY ......................................................................... 4

GENERAL SAFETY RULES ...................................... 4

SPECIFIC SAFETY RULES AND SYMBOLS ............ 6

DOUBLE INSULATION FOR SAFER OPERATION .. 8

FUNCTIONAL DESCRIPTION ....................................... 9

NAME OF PARTS ..................................................... 9

SPECIFICATIONS ..................................................... 9

Page

ASSEMBLY AND OPERATION .................................. 10

APPLICATIONS ...................................................... 10

PRIOR TO OPERATION .......................................... 10

CUTTING ................................................................ 13

CONCERNING CUTTING OF STAINLESS

STEEL PLATES ................................................... 14

SELECTION OF BLADES ........................................ 15

HOUSING THE ALLEN WRENCH .......................... 15

CONNECTING WITH CLEANER ............................ 16

MAINTENANCE AND INSPECTION .......................... 17

ACCESSORIES ............................................................ 19

STANDARD ACCESSORIES .................................. 19

OPTIONAL ACCESSORIES .................................... 19

TABLE DES MATIERES

Page

INFORMATIONS IMPORTANTES DE

SÉCURITÉ ........................................................... 20

SIGNIFICATION DES MOTS

D’AVERTISSEMENT .......................................... 20

SECURITE ................................................................... 21

REGLES GENERALE DE SECURITE ...................... 21

REGLES DE SECURITE SPECIFIQUES ET

SYMBOLES ........................................................ 23

DOUBLE ISOLATION POUR UN

FONCTIONNEMENT PLUS SUR ....................... 25

DESCRIPTION FONCTIONNELLE .............................. 26

NOM DES PARTIES ............................................... 26

SPECIFICATIONS ................................................... 26

Page

ASSEMBLAGE ET FONCTIONNEMENT ................... 27

APPLICATIONS ...................................................... 27

AVANT L’UTILISATION ......................................... 27

COUPE .................................................................... 30

AU SUJET DU DECOUPAGE DE PLAQUES

EN ACIER INOXYDABLE ................................... 31

CHOIX DES LAMES ............................................... 32

RANGEMENT DE LA CLÉ ALLEN .......................... 32

RACCORDEMENT AU NETTOYEUR ..................... 33

ENTRETIEN ET INSPECTION ..................................... 34

ACCESSOIRES ............................................................ 36

ACCESSOIRES STANDARD .................................. 36

ACCESSOIRES SUR OPTION ................................ 36

Página

INFORMACIÓN IMPORTANTE SOBRE

SEGURIDAD ....................................................... 37

SIGNIFICADO DE LAS PALABRAS DE

SEÑALIZACIÓN ................................................. 37

SEGURIDAD ................................................................ 38

NORMAS GENERALES DE SEGURIDAD ............. 38

NORMAS Y SÍMBOLOS ESPECÍFICOS DE

SEGURIDAD ....................................................... 40

AISLAMIENTO DOBLE PARA OFRECER UNA

OPERACIÓN MÁS SEGURA ............................. 42

DESCRIPCIÓN FUNCIONAL ....................................... 44

NOMENCLATURA .................................................. 44

ESPECIFICACIONES ............................................... 44

Página

MONTAJE Y OPERACIÓN ......................................... 45

APLICACIONES ...................................................... 45

ANTES DE LA OPERACIÓN ................................... 45

CORTAR .................................................................. 48

SOBRE EL CORTE DE CHAPAS DE ACERO

INOXIDABLE ...................................................... 49

SELECCION DE LAS CUCHILLAS ......................... 50

ALOJAMIENTO DE LA LLAVE ALLEN .................. 50

CONEXION CON EL LIMPIADOR .......................... 51

MANTENIMIENTO E INSPECCIÓN ........................... 52

ACCESORIOS .............................................................. 54

ACCESORIOS ESTÁNDAR .................................... 54

ACCESORIOS OPCIONALES ................................. 54

English

Français

Español

ÍNDICE

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English

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in

the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the

failure to observe basic safety rules or precautions. An accident can often be avoided by

recognizing a potentially hazardous situation before it occurs, and by observing appropriate

safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual

and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by

WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by

HITACHI.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in

death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in

minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

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SAFETY

GENERAL SAFETY RULES

WARNING: Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock,

fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

1. Work Area

(1) Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

(2) Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases, or dust. Power tools create sparks which may ignite the

dust of fumes.

(3) Keep bystanders children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

2. Electrical Safety

(1) Double Insulated tools are equipped with a polarized plug (one blade is wider than

the other). This plug will fit in a polarized outlet only one way. If the plug does not

fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified

electrician to install a polarized outlet. Do not change the plug in any way. Double

Insulation

eliminates the need for the three wire grounded power cord and

grounded power supply system.

(2) Avoid body contact with grounded surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is grounded.

(3) Do not expose power tools to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock.

(4) Do not abuse the cord. Never use the cord to carry the tools or pull the plug from

a receptacle. Keep cord away from heat, oil, sharp edges or moving parts. Replace

damaged cords immediately. Damaged cords increase the risk of electric shock.

(5) When operating a power tool outside, use an outdoor extension cord marked “W-

A” or “W”. These cords are rated for outdoor use and reduce the risk of electric

shock.

3. Personal Safety

(1) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use tool while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating power tools may result in

serious personal injury.

(2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep

your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or

long hair can be caught in moving parts.

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(3) Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools

with your finger on the switch or plugging in tools that have the switch on invites

accidents.

(4) Remove adjusting keys or wrenches before turning the tool on. A wrench or a key

that is left attached to a rotating part of the tool may result in personal injury.

(5) Do not overreach. Keep proper footing and balance at all times. Proper footing and

balance enables better control of the tool in unexpected situations.

(6) Use safety equipment. Always wear protective glasses. Dust mask, nonskid safety

shoes, hard hat, or ear plugs must be used for appropriate conditions.

4. Tool Use and Care

(1) Use clamps or other practical way to secure and support the workpiece to a stable

platform. Holding the work by hand or against your body is unstable and may lead

to loss of control.

(2) Do not force tool. Use the correct tool for your application. The correct tool will do

the job better and safer at the rate for which it is designed.

(3) Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled

with the switch is dangerous and must be repaired.

(4) Disconnect the plug form the power source before making any adjustments,

changing accessories, or storing the tool. Such preventive safety measures reduce

the risk of starting the tool accidentally.

(5) Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users.

(6) Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools, with sharp cutting edges are less likely to bind and are easier to control.

(7) Check for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool's operation. If damaged, have the tool

serviced by a HITACHI authorized service center before using. Many accidents are

caused by poorly maintained tools.

(8) Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used

with another tool.

5. Service

(1) Tool service must be performed only by a HITACHI authorized service center. Service

or maintenance performed by unqualified personnel could result in a risk of injury.

(2) When servicing a tool, use only identical replacement parts. Follow instructions in

the Maintenance section of this manual. Use of unauthorized parts or failure to

follow Maintenance Instruction may create a risk of electric shock or injury.

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SPECIFIC SAFETY RULES AND SYMBOLS

1. Hold tools by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will

make exposed metal parts of the tool “live” and shock the operator.

2. ALWAYS wear ear plugs when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

3. NEVER touch the tool bit with bare hands after operation.

4. NEVER wear gloves made of stuff liable to roll up such as cotton, wool, cloth or string,

etc.

5. ALWAYS attach the side handle and securely grip the Rotary Hammer.

6. NEVER touch moving parts.

NEVER place your hands, fingers or other body parts near the tool’s moving parts.

7. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper

working order. If maintenance or servicing requires the removal of a guard or safety

feature, be sure to replace the guard or safety feature before resuming operation of the

tool.

8. Use right tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool.

Don’t use tool for purpose not intended —for example— don’t use circular saw for

cutting tree limbs or logs.

9. NEVER use a power tool for applications other than those specified.

NEVER use a power tool for applications other than those specified in the Instruction

Manual.

10. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw

the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with

its operation or unauthorized personnel.

11. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

12. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not

be used until repaired.

13. Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to youself or others. Blades, cutting implements and

accessories which have been mounted to the tool should be secure and tight.

14. Keep motor air vent clean.

The tool’s motor air vent must be kept clean so that air can freely flow at all times.

Check for dust build-up frequently.

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15. Operate power tools at the rated voltage.

Operate the power tool at voltages specified on its nameplate.

If using the power tool at a higher voltage than the rated voltage, it will result in

abnormally fast motor revolution and may damage the unit and the motor may burn

out.

16. NEVER use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise

appears defective, stop using it immediately and arrange for repairs by a Hitachi

authorized service center.

17. NEVER leave tool running unattended. Turn power off.

Don’t leave tool until it comes to a complete stop.

18. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may

be deformed, cracked, or damaged.

19. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may

damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry

thoroughly.

20. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI

Standard Z87.1.

21. ALWAYS be careful with buried object such as an underground wiring.

Touching these active wiring or electric cable with this tool, you may receive an electric

shock.

Confirm if there are any buried object such as electric cable within the wall, floor or

ceiling where you are going to operate here after.

22. This Jig Saw employs a high-power motor. If the machine is used continuously at low

speed, an extra load is appplied to the motor which can result in motor seizure. Always

operate the power tool so that the blade is not caught by the workpiece during operation.

Always adjust the blade speed to enable smooth cutting.

23. Definitions for symbols used on this tool

V ............ volts

Hz .......... hertz

A ............ amperes

no .......... no load speed

W ........... watt

.......... Class II Construction

---/min ... revolutions or reciprocation per minute

.......... Alternating current

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DOUBLE INSULATION FOR SAFER OPERATION

To ensure safer operation of this power tool, HITACHI has adopted a double insulation

design. “Double insulation” means that two physically separated insulation systems have

been used to insulate the electrically conductive materials connected to the power supply

from the outer frame handled by the operator. Therefore, either the symbol “

” or the

words “Double insulation” appear on the power tool or on the nameplate.

Although this system has no external grounding, you must still follow the normal electrical

safety precautions given in this Instruction Manual, including not using the power tool in

wet environments.

To keep the double insulation system effective, follow these precautions:

䡬 Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this

power tool, and only genuine HITACHI replacement parts should be installed.

䡬 Clean the exterior of the power tool only with a soft cloth moistened with soapy water,

and dry thoroughly.

Never use solvents, gasoline or thinners on plastic components; otherwise the plastic

may dissolve.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO

OTHER USERS

AND

OWNERS OF THIS TOOL!

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Fig. 1

SPECIFICATIONS

FUNCTIONAL DESCRIPTION

NOTE:

The information contained in this Instruction Manual is designed to assist you in the

safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and

understood all safey instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that

differ from those on your own power tool.

NAME OF PARTS

Motor Single-Phase, Series Commutator Motor

Power Source Single-Phase, 120V AC 60Hz

Capacity Wood 4-3/4" (120mm)

Mind steel 3/8" (10mm)

Current 5.8A

No-load speed 850 – 3000/min

Stroke 1" (26mm)

Min. cutting radius 1" (25mm)

Weight 5.1 lbs (2.3 kg)

Housing

Stopper

Base

Switch Trigger

Change knob

Chip cover

Blade

Lever

Plunger

Lever

Plunger

Blade

Housing

Base

Slide knob

Change knob

Chip cover

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ASSEMBLY AND OPERATION

APPLICATIONS

䡬 Cutting various lumber and pocket cutting

䡬 Cutting mild steel plate, aluminum plate, and copper plate

䡬 Cutting plastics, such as phenol resin and vinyl chloride

䡬 Cutting thin and soft construction materials

䡬 Cutting stainless steel plate (With No. 97 blade)

PRIOR TO OPERATION

1. Power source

Ensure that the power source to be utilized conforms to the power source requirements

specified on the product nameplate.

2. Power switch

Ensure that the switch is in the OFF position. If the plug is connected to a receptacle

while the switch is in the ON position, the power tool will start operating immediately

and can cause serious injury.

3. Extension cord

When the work area is far away from the power source, use an extension cord of

sufficient thickness and rated capacity. The extension cord should be kept as short as

practicable.

WARNING:

Damaged cord must be replaced or repaired.

4. Check the receptacle

If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact

a licensed electrician to make appropriate repairs.

If such a fautly receptacle is used, it may cause overheating, resulting in a serious

hazard.

5. Confirming condition of the environment:

Confirm that the work site is placed under appropriate conditions conforming to

prescribed precautions.

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6. Changing blades

(1) Open the lever up to the stop. (Fig. 3-I)

(2) Remove fitted blade

(3) Insert new blade up to the stop in the balde

holder. (Fig. 3-II)

(4) Close the lever. (Fig. 3-III)

CAUTION:

䡬 Be sure to switch power OFF and disconnect

the plug from the receptacle when changing

blades.

䡬 Do not open the lever when plunger is moving.

NOTE:

䡬 Confirm the protrusions of blade inserted to

the blade holder surely. (Fig. 4)

䡬 Confirm the blade located between the groove

of roller. (Fig. 5)

7. Adjusting the blade operating speed

The jig saw is equipped with the electric control

circuit which enables stepless speed control.

To adjust the speed, turn the dial shown in Fig.

6. When the dial is set to “1”, the jig saw

operates at the minimum speed (850 /min.).

When the dial set to “5”, the jig saw operates

at the maximum speed (3000/min.). Adjust the

speed according to the material to be cut and

working efficiency.

CAUTION:

䢇 At low speed (dial setting: 1 or 2) do not cut a

wood with a thickness of more than 3/8" (10

mm) or metal with a thickness of more than

1/32" (1 mm).

8. Adjusting the orbital operation

(1) This Jig Saw employs orbital operation which

moves the blade back and forth, as well as up

and down. Set the change knob shown in Fig.

7 to “0” to eliminate the orbital operation (the

blade moves only up and down). The orbital

operation can be selected in 4 steps from “0”

to “III”.

Fig. 3

Fig. 4

Fig.6

Fig. 5

I

II

III

CJ120V CJ120VA

Blade

holder

Lever

Blade

Roller

Dial

Blade

Blade holder

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(2) For the hard material, such as a steel plate, etc.,

decrease the orbital operation. For the soft

material, such as lumber, plastic, etc., increase

the orbital operation to increase work

efficiency. To cut the material accurately,

decrease the orbital operation.

9. Cutting stainless steel plates

This Jig Saw can cut stainless steel plates by

using No. 97 blade. Carefully read “Concerning

cutting of stainless steel plates” for proper

operation.

10. Splinter guard

Using the splinter guard when cutting wood

materials will reduce splintering of cut

surfaces.

Insert the splinter guard in the space on the

base, and push it completely. (see Fig. 8)

11. Chip cover

Chip cover prevents chips from flying off and

improves the efficiency of dust collector.

Insert the chip cover between the base and

lever, and push with a slight pressure until it

catches in place. (Fig. 9)

When removing chip cover, hold both sides of

knob and slightly open until it can be removed

from the Jig Saw. (Fig. 10)

NOTE: There is a possibility that chip cover is

frosted when cutting the metal.

12. Sub base

Using the sub base (made from steel) will

reduce abrasion of aluminium base especially

in cutting metals.

Using the sub base (made from resin) will

reduce scratching of cut surface. Attach the sub

base to the bottom surface of base by attached

4 screws.

Fig. 7

Fig. 8

Fig. 10

Fig. 9

Splinter

guard

Base

Lever

Base

Chip cover

Chip

cover

Change knob

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CUTTING

CAUTIONS:

䢇 In order to prevent blade dislodging, damage

or excessive wear on the Plunger, please make

sure to have surface of the base plate attached

to the work piece while sawing.

1. Rectilinear cutting

When cutting on a straight line, first draw a

marking gauge line and advance the saw along

that line. Using the guide (sold separately) will

make it possible to cut accurately on a straight

line.

(1) Loosen the base bolt allen wrench attached on

base. (Fig. 11)

(2) Move the base fully forward (Fig. 12), and

tighten the base bolt again.

(3) Attach the guide by passing it through the

attachment hole on the base and tighten the

M5 bolt. (Fig. 13)

(4) Set the orbital position to “0”.

NOTE: To ensure accurate cutting when using the

Guide (Fig.11), always set the orbital

position to “0”.

2. Sawing curved lines

When sawing a small circular arc, reduce the

feeding speed of the machine. If the machine

is fed too fast, it could cause the blade to break.

3. Cutting a circle or a circular arc

The guide also will be helpful for circular

cutting.

After attaching the guide by same way noted

as above, drive the nail or screw into the

material through the hole on the guide, then

use it for a axis when cutting. (Fig. 14)

NOTE: Circular cutting must be done with the

blade approximately vertical to the bottom

surface of the base.

Fig. 11

Fig. 12

Fig. 14

Fig. 13

Base

bolt

Allen

wrench

Base

M5 bolt

Attachment

hole

Guide

Nail screw

Guide

hole

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4. Cutting metallic materials

(1) Adjust the speed Dial between scales “3” and

“4”.

(2) Set the orbital position to “0” or “I”.

(3) Always use an appropriate cutting fluid

(spindle oil, soapy water, etc.). When a liquid

cutting fluid is not avaiable, apply grease to

the back surface of the material to be cut.

5. Pocket cutting

(1) In lumber

Aligning the blade direction with the grain of

the wood, cut step by step until a window hole

is cut in the center of the lumber. (Fig. 15)

(2) In other materials

When cutting a window hole in materials other

than lumber, initially bore a hole with a drill or

similar tool from which to start cutting.

6. Angular cutting

The base can be swiveled to both sides by up

to 45° for angular cutting. (Fig. 16)

(1) Loosen the base bolt by allen wrench attached

on base and move the base fully forward. (Fig.

11, 12)

(2) Align the scale (from 0 degrees to 45 degrees

by 15-degree increments) of the semi-circular

part of the base with the [

] mark on the gear

cover. (Fig. 17)

(3) Tighten the M5 bolt again. (Fig. 11)

(4) Set the orbital position to “0”.

NOTE: Angular cutting can not be done when

adopting chip cover or dust collector.

CONCERNING CUTTING OF STAINLESS STEEL PLATES

When used with the No. 97 blade, can cut stainless steel plates.

Note the following to adjus the unit.

CAUTION:

䢇 In order to prevent blade dislodging, damage or excessive wear on the Plunger, please

make sure to have surface of the base plate attached to the work piece while sawing.

Fig. 15

Fig. 17

Fig. 16

mark

Base

Semi-circular

part

Scale

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When cutting stainless steel plates, adjust the unit as described below:

1. Adjust the speed

NOTE: Dial scale reading is for reference only. The higher the speed is, the quicker the

material is cut. But the service life of the blade will be reduced in this case. When

the speed is too low, cutting will take longer, although the service life will be

prolonged. Make adjustments as desired.

2. Set the orbital position to “0”

NOTE: When cutting use cutting fluid (oil base cutting fluid) to prolong the blade’s

service life.

SELECTION OF BLADES

䡬 Accessory blades

To ensure maximum operating efficiency and results, it is very important to select the

appropriate blade best suited to the type and thickness of the material to be cut. Three

types of blades are provided as standard accessories. The blade number is engraved in

the vicinity of the mounting portion of each blade. Select appropriate blades by referring

to Table 1 (page 18).

HOUSING THE ALLEN WRENCH

䡬 It is possible to house the axiliary allen wrench

on the base (see Fig. 18).

Blade Thickness of material Dial Scale

No. 97 1/16" – 5/32" (1.5 mm – 2.5 mm)

Middle groove position

between scales “2” and “3”

Fig. 18

Base

I

II

Allen

wrench

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CONNECTING WITH CLEANER

By connecting with cleaner (sold separately)

through dust collector and adopter (sold

separately), most of dust can be collected.

(1) Remove the allen wrench from the base.

(2) Move the base fully forward. (Fig. 11, 12)

(3) Attach the chip cover with the shutter put

between the chip cover and gear cover. (Fig.

19)

(4) Connect the dust collector with adopter. (Fig.

20)

(5) Connect the adapter with the nose of cleaner.

(Fig. 20)

(6) Insert dust collector into the rear hole of the

base until the hook catches in the notch. (Fig.

21)

(7) Press the hook to remove the dust collector.

Fig. 20

Dust collector

Adapter

Chip

cover

Base

Nose

Cleaner

Hook

Notch

Fig. 21

Dust

collector

Adapter

Base

Nose

Rear

hole

Fig. 19

Chip cover

Shutter

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MAINTENANCE AND INSPECTION

WARNING: Be sure to switch power OFF and disconnect the plug from the

receptacle during maintenance and inspection.

1. Inspecting the drill bits

Since use of a dull tool will cause motor malfunctioning and degraded efficiency, replace

the drill bit with a new one or resharpening without delay when abrasion is noted.

2. Inspecting the screws

Regularly inspect all screws and ensure that they are properly tightened. Should any of

the screws be loose, retighten them immediately.

WARNING: Using this Jig Saw with loosen screws is extremely dangerous.

3. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to

ensure the winding does not become damaged and/or wet with oil or water.

4. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because

of wear from normal use. To assure that only authorized replacement parts will be

used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE

CENTER, ONLY.

5. Service parts list

CAUTION: Repair, modification and inspection of Hitachi Power Tools must be carried

out by an Hitachi Authorized Service Center.

This Parts List will be helpful if presented with the tool to the Hitachi

Authorized Service Center when requesting repair or other maintenance. In

the operation and maintenance of power tools, the safety regulations and

standards prescribed in each country must be observed.

MODIFICATIONS:

Hitachi Power Tools are constantly being improved and modified to incorporate the

latest technological advancements.

Accordingly, some parts (i.e. code numbers and/or design) may be changed without

prior notice.

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No. 1 No. 1

No. 11

No. 12,42

No. 15

No. 16,46 No. 21 No. 22 No. 41 No. 97 123X

(Long)

(Super Long)

Thickness of material: inch (mm)

Below Below 3/8

–

2-5/32 Below 3/8

–

2-5/32 3/16

–

1-9/16 3/8

–

2-9/16

4-1/8 (105)

5-5/16 (135)

(10 – 55) 3/4(20) (10

–

55) (5

–

40) (10

–

65)

3/16

–

1-3/16

Below 3/16

–

1-3/16 1/8

–

3/4

(5

–

30) 3/8 (10) (5

–

30) (3

–

20)

1/8

–

15/64 Below 5/64

–

3/16 1/16

–

3/8

(3

–

6) 1/8(3) (2

–

5) (1.5

–

10)

1/16

–

5/32

(1.5

–

2.5)

1/8

–

15/32 Below Below

(3

–

12) 1/8(3) 3/16(5)

Height Height Height

up to up to up to

63/64(25

)

63/64(25) 1

-

3/16(30)

3/16

–

3/4 Below 3/16

–

19/32 Below 3/16

–

19/32

(5

–

20) 1/4(6) (5

–

15) 1/4(6) (5

–

15)

3/16–1-3/16

Below 3/16

–

3/4 Below 3/16

–

1-3/16 1/8

–

3/4 3/16

–

19/32

(5

–

30) 3/8(10) (5

–

20) 3/16(5) (5

–

30) (3

–

20) (5

–

15)

3/8

–

2-5/32 1/8

–

63/64 3/16

–

63/64 1/8

–

63/64 3/8

–

2-5/32 1/8

–

1-1/2 3/16

–

63/64

(10

–

55) (3

–

25) (5

–

25) (3

–

25) (10

–

55) (3

–

40) (5

–

25)

3/8

–

2-5/32 1/8

–

63/64 3/8

–

2-5/32 1/8

–

1-1/2

(10

–

55) (3

–

25) (10

–

55) (3

–

40)

1/8

–

63/64 Below 1/8

–

63/64

(3

–

25) 1/4(6) (3

–

25)

Below

1/4(6)

Table 1 List of appropriate blades

NOTE:

䡬 The minimum cutting radius of No. 1 (Long), No. 1 ( Super Long), No. 21, No. 22 and No. 41 blades is 3-15/16" (100

mm).

䡬 No. 1 (Long), No. 1 ( Super Long), No. 11, No. 12, No. 15, No. 16, No. 21, No. 22 and No. 97 blades are sold separately.

Blade

Material

quality

General lumber

Plywood

Mild steel plate

Stainless steel

plate

Aluminium

copper, brass

Aluminium sash

Phenol resin,

melamin resin, etc.

Vinyl chloride,

acryl resin, etc.

Foamed polyethyl-

ene, foamed styrol

Card board,

corrugated paper

Hardboard

Fiberboard

Material

to be cut

Lumber

Iron plate

Nonferrous

metal

Plastics

Pulp

19

English

ACCESSORIES

WARNING: ALWAYS use Only authorized HITACHI replacement parts and

accessories. NEVER use replacement parts or accessories which are

not intended for use with this tool. Contact HITACHI if you are not sure

whether it is safe to use a particular replacement part or accessory

with your tool.

The use of any other attachment or accessory can be dangerous and

could cause injury or mechanical damage.

NOTE: Accessories are subject to change without any obligation on the part of the HITACHI.

STANDARD ACCESSORIES

䡬 No. 41 Blade ......................................................................................................................... 1

䡬 No. 42 Blade ......................................................................................................................... 1

䡬 No. 123X Blade .................................................................................................................... 1

䡬 Allen wrench ........................................................................................................................ 1

䡬 Splinter guard ...................................................................................................................... 1

䡬 Dust collector ....................................................................................................................... 1

䡬 Chip cover ............................................................................................................................ 1

䡬 Shutter .................................................................................................................................. 1

OPTIONAL ACCESSORIES.....sold separately

䡬 No. 1 Blade (Long) (Code No. 879227)

䡬 No. 1 Blade (Super Long) (Code No. 321878)

䡬 No. 11 Blade (Code No. 963390)

䡬 No. 12 Blade (Code No. 963391)

䡬 No. 15 Blade (Code No. 963392)

䡬 No. 16 Blade (Code No. 963393)

䡬 No. 21 Blade (Code No. 963394)

䡬 No. 22 Blade (Code No. 963395)

䡬 No. 97 Blade (Code No. 963400)

䡬 Guide (Code No. 879391)

䡬 Sub base (Steel) (Code No. 321994)

䡬 Sub base (Resin) (Code No. 321995)

䡬 Special screw (Code No. 321996)

(For installation of the sub base)

䡬 Bench stand (Model TR12-B)

NOTE: Specifications are subject to change without any obligation on the part of the

HITACHI.

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501

502

503

504

505

506

507

49

AB C D

1 321-585 1

2 938-307 1

3 1 321-596 1 110V

3 2 321-597 1 230V-240V

4321-594 1

5 305-499 1 M3.5 × 6

6955-509 1

7305-490 1 D4 × 30

8 301-653 5 D4 × 20

9500-240 1

10 994-273 1

11 321-610 1

12 311-741 1

13 302-488 1

14 984-750 2 D4 × 16

15 960-266 1

16 981-373 1

17 980-063 1

18 953-327 1 D8.8

19 ––––––– 1

20 321-577 2 M4 × 10

21 321-595 1

22 ––––––– 1

23 608-DDW 1 608DDW

24 360-593U 1 110V-120V "23, 28"

25 999-041 2

26 955-203 2

27 340-545C 1 110V-120V

28 608-DDM 1 608DDC2PS2L

29 321-599 1

30 321-598 1

31 321-582 1

32 321-584 1

33 321-572 1

34 321-570 1

35 321-569 1

36 940-917 1 NTN K6 × 9 × 8T2

37 940-079 1

38 963-351 1

39 305-742 1

40 321-565 1

41 321-564 1

CJ120VA

AB C D

42 963-249 2

43 305-738 1

44 321-563 1

45 957-540 1

46 305-739 1

47 305-740 1

48 321-562 1

49 949-217 4 M4 × 12

50 673-489 1

51 949-423 2 M4

52 305-752 2

53 321-566 2 M5 × 10

54 305-755 1 M5 × 12

55 321-578 1

56 982-454 1

57 959-155 1 D3.97

58 321-583 1

59 321-592 1

60 958-523 1 M4 × 8

61 305-592 1 D5 × 19.8

62 321-574 1

63 321-580 1

64 321-581 1

65 321-579 1

66 321-568 1 D6

67 941-625 2

68 321-571 1 "67, 69"

69 873-095 1 P-16

70 321-567 1

71 315-500 1 M4 × 8

72 321-576 1

73 321-573 1

74 321-575 1

75 949-665 1 M5 × 14

76 944-458 1 4MM

501 ––––––– 1 No. 123X

502 ––––––– 1 No. 41

503 ––––––– 1 No. 42

504 321-590 1

505 321-586 1

506 321-591 1

507 317-262

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Hitachi CJ120V User manual

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