IMPORTANT-Pleasemakecertaintheperson
whousesthisgeneratorthoroughlyreadsthese
instructionsandallotherinstructionsprovidedto
ensurepropersafety,use,andcareofyournew
portableelectricgenerator
.
Consumersservice:1-800-849-1297
WWW.POULANPRO.COM
Model:PP4300/PP6600/PP6600E/PP7600E
2
TABLEOFCONTENTS
INTRODUCTION.................................................................................................2
SAFETYRULES.............................................................................................3-4
SYMBOLS.......................................................................................................5-7
FEATURES...................................................................................................8-10
ASSEMBLY.................................................................................................1-113
OPERATION...............................................................................................146-1
ELECTRICAL....................................................................................................17
MAINTENANCE..........................................................................................1819-
STORAGE.........................................................................................................20
TROUBLESHOOTING......................................................................................21
WARRANTY................................................................................................2-22 7
PARTSORDERING/SERVICING................................................................ 28
INTRODUCTION
Thisproducthasmanyfeaturesformakingitsusemorepleasantandenjoyable.Safety,performance,
anddependabilityhavebeengiventoppriorityinthedesignofthisproduct,makingiteasytomaintain
andoperate.
IntheStateofCalifornia,asparkarresterisrequiredbylaw
(Section4442oftheCaliforniaPublicResourcesCode).
Otherstatesmayhavesimilarlaws.Federallawsapply
onfederallands.Themufflerisequippedwithaspark
arrester;itmustbemaintainedineffectiveworkingorder.
Replacementsparkarrestersmaybeobtainedbycalling
1-800-849-1297.
WARNING
Theengineexhaustfromthisproductcontains
chemicalsknowntotheStateofCaliforniatocause
cancer,birthdefects,orotherreproductiveharm.
IMPORTANT!
FILLOUTENCLOSEDPRODUCTREGISTRATIONCARDANDMAIL
......
SAFETYRULES
● OperategeneratorONLYoutdoors.
● Keepclearanceonallsidesofgeneratorfor
adequate
● DONOToperategeneratorinsideanybuildingorenclosure,
includingthegeneratorcompartmentofarecreationalvehicle(RV).
Runninggeneratorgivesoffcarbonmonoxide,
anodorless,colorless,poisongas.
Breathingcarbonmonoxidewillcausenausea,
fainting,ordeath.
DANGER
WHENADDINGFUEL:
● TurngeneratorOFFandletitcoolatleast2minutesbefore
removinggascap.Loosencapslowlytorelievepressureintank.
● Fillfueltankoutdoors.
● DONOToverfilltank.Allowspaceforfuelexpansion.
● Keepfuelawayfromsparks,openflames,pilotlights,heat,and
otherignitionsources.
● DONOTlightacigaretteorsmoke.
WHENOPERATINGEQUIPMENT:
● DONOTtipengineorequipmentatanglewhichcausesfuel
tospill.
● Thisgeneratorisnotforuseinmobileequipmentormarine
applications.
WHENTRANSPORTINGORREPAIRINGEQUIPMENT:
● Transport/repairwithfueltankEMPTYorwithfuelshutoff
valveintheOFFposition.
● Disconnectsparkplugwire.
WHENSTORINGFUELOREQUIPMENTWITHFUEL
INTANK:
● Storeawayfromfurnaces,stoves,waterheaters,clothes
dryers,orotherappliancesthathavepilotlightorother
ignitionsourcebecausetheycanignitefuelvapors.
Fuelanditsvaporsareextremelyflammableand
explosive.
Fireorexplosioncancausesevereburnsor
death.
WARNING
● Whenusinggeneratorforbackuppower,notifyutility
company.Useapprovedtransferequipmenttoisolate
generatorfromelectricutility.
● Useagroundfaultcircuitinterrupter(GFCI)inanydampor
highlyconductivearea,suchasmetaldeckingorsteelwork.
● DONOTtouchbarewiresorreceptacles.
● DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bare,orotherwisedamaged.
● DONOToperategeneratorintherainorotherformsof
precipitation.
● DONOThandlegeneratororelectricalcordswhilestanding
inwater,whilebarefoot,orwhilehandsorfeetarewet.
● DONOTallowunqualifiedpersonsorchildrentooperateor
servicegenerator.
Generatorproducespowerfulvoltage.
Failuretoisolategeneratorfrompowerutility
canresultindeathorinjurytoelectricutility
workersduetobackfeedofelectricalenergy.
DANGER
● NationalElectricCoderequiresgeneratortobeproperly
groundedtoanapprovedearthground.Callanelectricianfor
localgroundingrequirements.
Failuretoproperlygroundgeneratorcanresult
inelectrocution,especiallyifthegeneratoris
equippedwithawheelkit.
DANGER
● ThisgeneratordoesnotmeetU.S.CoastGuardRegulation
33CFR-183andshouldnotbeusedonmarineapplications.
● FailuretousetheappropriateU.S.CoastGuardapproved
generatorcouldresultinbodilyinjuryand/orproperty
damage.
WARNING
ventilation.
3
● DONOTtouchhotsurfaces.
● Allowequipmenttocoolbeforetouching.
Runningenginesproduceheat.Temperatureof
mufflerandnearbyareascanreachorexceed
150°F(65°C).
Severeburnscanoccuroncontact.
WARNING
● DONOTtamperwithgovernedspeed.Generatorsupplies
correctratedfrequencyandvoltagewhenrunningatgoverned
speed.
● DONOTmodifygeneratorinanyway.
Excessivelyhighoperatingspeedsincreaseriskofinjury
anddamagetogenerator.
Excessivelylowspeedsimposeaheavyload.
CAUTION
● See “Don’tOverloadGenerator” onpage.17
● Startgeneratorandletenginestabilizebeforeconnecting
electricalloads.
● ConnectelectricalloadsinOFFposition,thenturnONfor
operation.
● TurnelectricalloadsOFFanddisconnectfromgenerator
beforestoppinggenerator.
Exceedinggenerator’swattage/amperagecapacitycan
damagegeneratorand/orelectricaldevicesconnected
toit.
CAUTION
● Usegeneratoronlyforintendeduses.
● Ifyouhavequestionsaboutintendeduse,askyourdealer
Orcontactcustomerserviceat
●Operategeneratoronlyonlevelsurfaces.
● DONOTexposegeneratortoexcessivemoisture,dust,dirt,
orcorrosivevapors.
● DONOTinsertanyobjectsthroughcoolingslots.
● Ifconnecteddevicesoverheat,turnthemoffanddisconnect
themfromgenerator.
● Shutoffgeneratorif:
-electricaloutputislost;
-equipmentsparks,smokes,oremitsflames;
-unitvibratesexcessively.
Impropertreatmentofgeneratorcandamageitand
shortenitslife.
CAUTION
WHENADJUSTINGORMAKINGREPAIRSTOYOUR
GENERATOR
● Disconnectthesparkplugwirefromthesparkplugandplace
thewirewhereitcannotcontactsparkplug.
Unintentionalsparkingcanresultinfireor
electricshock.
WARNING
SAFETYRULES
4
1-800-849-1297
5
Someofthefollowingsymbolsmaybeusedonthisgenerator.Pleasestudythemandlearntheirmeaning.Proper
interpretationofthesesymbolswillallowyoutooperatethegeneratorbetterandsafer.
VVoltsVoltage
SYMBOLNAMEDESIGNATION/EXPLANATION
AAmperesCurrent
Hz
HertzFrequency(cyclespersecond)
WWattPower
minMinutesTime
~
AlternatingCurrentTypeofcurrent
DirectCurrentTypeofcurrent
NoLoadSpeedRotationalspeed,atnoload
WetConditionsAlertDonotexposetorainoruseindamplocations.
ReadTheOperator'sManual
Toreducetheriskofinjury,usermustreadandunderstand
operator'smanualbeforeusingthisproduct.
EyeProtection
Alwayswearsafetygogglesorsafetyglasseswithsideshields
andafullfaceshieldwhenoperatingthisproduct.
SafetyAlertPrecautionsthatinvolveyoursafety.
Electrocution
Failuretoproperlygroundgeneratorcanresultinelectrocution
especiallyifthegeneratorisequippedwithawheelkit.
ElectricalShock
Generatorproducespowerfulvoltage.Failuretoisolategenerator
frompowerutilitycanresultindeathorinjurytoelectricalutility
workersduetobackfeedofelectricalenergy.
ElectricalShockUnintentionalsparkingcanresultinelectricshock.
ToxicFumes
Runninggeneratorgivesoffcarbonmonoxide,anodorless
colorless,poisongas.Breathingcarbonmonoxidecancause
nausea,fainting,ordeath.
Fire
Fuelanditsvaporsareextremelyflammable.Firecancause
severeburnsordeath.
Explosion
Fuelanditsvaporsareextremelyexplosive.Explosionscan
causesevereburnsordeath.
HotSurface
Toreducetheriskofinjuryordamage,avoidcontactwithanyhot
surface.
Ground
Consultwithlocalelectriciantodeterminegroundingrequirements
beforeoperation.
n
o
SYMBOLS
WARNING:
Theoperationofanyproductcanresultinforeignobjectsbeingthrownintoyoureyes,whichcanresult
insevereeyedamage.Beforebeginningoperation,alwayswearsafetygogglesorsafetyglasseswith
sideshieldsandfullfaceshieldwhenneeded.WerecommendWideVisionSafetyMaskforuseover
eyeglassesorstandardsafetyglasseswithsideshields.Alwaysweareyeprotectionwhichismarkedto
complywithANSIZ87.1.
SYMBOLS
Thefollowingsignalwordsandmeaningsareintendedtoexplainthelevelsofriskassociatedwiththisproduct.
SYMBOLSIGNALMEANING
willresultindeath
orseriousinjury
couldresultindeath
orseriousinjury
mayresultinminor
ormoderateinjury
CAUTION:
(WithoutSafetyAlertSymbol)indicatesasituationthatmayresultinpropertydamage
SERVICE
Servicingrequiresextremecareandknowledgeand
shouldbeperformedonlybyaqualifiedservicetechnician.
Forservicewesuggestyoureturntheproducttoyour
nearestAUTHORIZEDSERVICEDEALERforrepair.
Whenservicing,useonlyidenticalreplacementparts.
DANGER:
Toavoiddeathorseriouspersonalinjury,donot
attempttooperatethisproductuntilyouthoroughly
readtheowner'smanualandunderstanditcompletely.
Savethisoperator`manualandreviewfrequentlyfors
continuingsafeoperationandinstructingotherswho
mayusethisproduct.
WARNING:
Observeallnormalsafetyprecautionsrelatedtoavoiding
electricalshock.
SAVETHESEINSTRUCTIONS
Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,
DANGER:
WARNING:
CAUTION:
Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,
Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,
6
SYMBOLS
SAFETYLABELS
Thefollowinglabelsarefoundonthegenerator.Foryour
safety,pleasestudyandunderstandallofthelabels
beforestartingthegenerator.
Ifanyofthelabelscomeofftheunitorbecomehardto
read,contactanauthorizedservicecenterforreplacement.
FUELWARNING
DONOTSMOKEwhenfillingwithgasoline.Donotover
fill.Fulllevelis1inchbelowthetopofthefuelneck.
Stoptheenginetwominutesbeforerefuelingtoavoid
theheatfromthemufflerignitingfuelvapors.
ENGINEOILWARNING
Youmustaddoilbeforethefirstoperationofthegenerator.
Theoilreservoircapacityis1.2quarts.Alwayscheckthe
oillevelbeforeeachoperation.Theoillevelshouldalways
registeronthedipstick.
Donottouchthemuffleroraluminumcylinderofthe
HOTMUFFLERWARNING
engine.TheyareveryHOTandwillcausesevereburns.
Don`putanyflammableorcombustiblematerialsinthet
directpathoftheexhaust.
Donotusethegeneratorinanenclosedareaornear
VENTILATIONWARNING
openwindows,vents,ordoors.Fumesfromtheunitcan
kill.
YoubeKILLEDorSERIOUSLYHURTcould
ifyoudonotfollowtheOwnerManual`s
instructions.
Donotexposetorainoruseindamp
locations.
RiskofFire.Donotaddfuelwhilethe
productisoperating.
Exhaustcontainspoisonouscarbonmonox-
idegasthatcancauseunconsciousnessor
DEATH.Operateinwellventilated,outdoor
areasawayfromopenwindowsordoors.
Generatorisapotentialsourceofelectric
shock.Donotexposetomoisture,rain,or
snow.Groundthesystem.Donotoperate
withwethandsorfeet.
DANGER
Checkforany
Stoptheengine
Beforerefueling
WARNING
HOT
MUFFLER
DONOT
TOUCH
fueloverflowor
Leaking
7
FEATURES
SPECIFICATIONS
8
GENERATOR
PP4300 PP6600 PP6600E PP7600E
ACOUTPUT:
Frequency(Hertz) 60Hz 60Hz 60Hz 60Hz
Voltage 120/240Volts 120/240Volts120/240Volts120/240Volts
RatedPower 4300Watts 6600Watts 6600Watts 7600Watts
ENGINE
EngineType SingleCylinder,ForcedAirCooling,4-Stroke
EngineSpeed(RPM) 3600 3600 3600 3600
Fuel Gasoline Gasoline Gasoline Gasoline
EngineOilCapacity 1L 1L 1L 1L
SparkPlugType F7TC F7TC F7TC F7TC
SparkPlugGap 0.7mm 0.7mm 0.7mm 0.7mm
EngineValveLash
(Intake/Exhaust)
0.0039/0.006
inches
(0.10/0.15mm)
0.0039/0.006
inches
(0.10/0.15mm)
0.0039/0.006
inches
(0.10/0.15mm)
0.0039/0.006
inches
(0.10/0.15mm)
IgnitionTiming (fixed) 20° BTDC 20° BTDC 20° BTDC 20° BTDC
StartingSystem Recoil Recoil
Recoil/EletricityRecoil/Eletricity
Displacement 270cc 389cc 389cc 420cc
GENERATORSET
DryWeight 75kg 80kg 86kg 93kg
Dimensions:
Length 675 675 675 675
Width 545 545 545 545
Height 540 540 540 540
FuelTankCapacity 25L 25L 25L 25L
FEATURES
ENGINE
SWITCH
RECOILSTARTER
GRIP
AIRFILTER
FUELVALVE
OILFILLCAP/DIPSTICK
OILDRAINAGEBOLTS
FUELTANK
CAP
FUELLEVEL
GAUGE
FUELTANK
ACCIRCUIT
BREAKER
120VOLTSAC
RECEPTACLES
120/240VOLTSAC
RECEPTACLES
GROUNDING
TERMINAL
CHOKELEVER
Fig. 1
WHEEL
FOOT
HANDLE
BATTRAY
(IFEQUIPPED)
PP4300CONTROLPANEL
9
10
KNOWYOURGENERATOR
withalloperatingfeaturesandsafetyrules.
Thegroundingterminalisusedtoassistinproperly
GROUNDINGTERMINAL
groundingthegeneratortohelpprotectagainstelectrical
shock.Consultwithalocalelectricianforgrounding
requirementsinyourarea.
Yourgeneratorhasthefollowingsinglephase,60Hz
RECEPTACLES
outlets:four120VoltAC,20Amp,andone120Volt/240
VoltAC,30Amp.Thereceptaclescanbeusedfor
operatingappropriateappliances,electricallighting,
tools,andmotorloads.
Thecircuitbreakerisprovidedtoprotectthegenerator
ACCIRCUITBREAKER
againstelectricaloverloadandcanbeusedtoturnthe
generator抯 poweronoroff.
Theengineswitchisusedincombinationwiththerecoil
ENGINESWITCH
startergriptostartthegenerator.Itisalsousedtoturn
thegeneratoroff.
Removetheoilcaptocheckandaddoiltothegenerator
OILFILLCAP/DIPSTICK
whennecessary.
FEATURES
RECOILSTARTERGRIP
Therecoilstartergripisused(alongwiththeengine
switch)tostartthegenerator抯 engine.
Theflowoffuelthroughthegeneratoriscontrolledby
FUELVALVE
thepositionofthefuelvalve.
Theairfilterhelpstolimittheamountofdirtanddust
AIRFILTER
drawnintotheunitduringoperation.
Usethechokeleverforstartingacoldengine.
Whenchangingtheengineoil,theoildrainageboltis
CHOKELEVER
OILDRAINAGEBOLT
loosenedtoallowoldengineoiltobedrained.
Consultthefuellevelgaugetodeterminetheamountof
FUELLEVELGAUGE
fuelremaininginthegenerator.
Thefueltankhasacapacityof6.6gallons.
FUELTANK
See1Fig.
UNASSEMBLEDPARTS
Whee..............................................................lAssembly1
HandleAssembly.............................................................1
FootAssembly.................................................................1
Thefollowingassemblyhardwareitemsareincludedwiththegenerator.
ASSEMBLY
2Fig.
See2Fig.
11
12
INSTRUCTIONS
Thisproductrequiresassembly.
Carefullyremovethegeneratorandanyaccessories■
fromthebox.
NOTE:Thegeneratorisheavy.Toavoidbackinjury,liftwith
yourlegs,notyourback,andgethelpwhenneeded.
Makesurethatallitemslistedintheunassembled■
partslistareincluded.
breakageordamageoccurredduringshipping.
Donotdiscardthepackingmaterialuntilyouhave■
carefullyinspectedandsatisfactorilyoperatedthe
generator.
Ifanypartsaredamagedormissing,pleasecall■
1---1forassistance.
Generator
800849297
PACKINGLIST
WheelAssembly
HandleAssembly
FootAssembly
ContainerofOil
WarrantyCard
Owner'sManual
WARNING:
Donotattempttooperatethegeneratoruntilassembly
iscomplete.Failuretocomplycouldresultinpossible
WARNING:
Ifanypartsaremissing,donotoperatethisgenerator
untilthemissingpartsarereplaced.Failuretodoso
couldresultinpossibleseriouspersonalinjury.
WARNING:
Donotattempttomodifythisgeneratororcreate
accessoriesnotrecommendedforusewiththis
generator.Anysuchalterationormodificationis
misuseandcouldresultinahazardouscondition
leadingtopossibleseriouspersonalinjury.
INSTALLINGHANDLEASSEMBLY
Handle
Leftandrighthandlebrackets
4bolts
WARNING:
Donotattempttolifttheunitbythehandleassembly.
Ifitisnecessarytoliftthegenerator,alwaysgraspby
theframe.Useproperliftingtechniquestoavoidback
injury.
ASSEMBLY
4nuts
See3Fig.
Fig.3
Assemblethebracketontheframewithboltsandnuts
ASSEMBLY
INSTALLINGWHEELASSEMBLY
2wheels
2flatwashers
b4olts
Slidewheeloveraxleextension.
Slideflatwasheronaxleextension.
Installhexnutonaxleextensionandtightento
■
■
■
secure.
■ Repeatforsecondwheel.
NOTE:Blockupframesecurelywithwoodblocksto
provideclearanceforframebolts&wheelassembly.
Slidesquarecurvedwasher,curvedsidedown,■
onbolt.
■ Placeonframeandslideboltthroughframe
hole.
■
■
■
Repeatforsecondbolt.
Liftaxleandalignholewithinstalledframebolts.
Installnutson2boltsandtightentosecure
INSTALLINGFOOTASSEMBLY
2footsupports
6bolts
NOTE:Blockupframesecurelywithwoodblocksto
provideclearanceforfootsupportassembly.
■
Alignfootsupportwithholesinframecrossmember.2
■
■
■
Insertboltsintoweldednutsonfootsupport.
Tightenboltstosecure
Repeatforsecondfoot.
2
Fig. 5
Fig. 4
2 pins
4nuts
2flatwashers
c2olloid
6nuts
13
OPERATION
GROUNDINGTHEGENERATOR
TheNationalElectricalCoderequiresthattheframeand
externalelectricallyconductivepartsofthisgeneratorbe
properlyconnectedtoanapprovedearthground.Local
electricalcodesmayalsorequirepropergroundingof
theunit.Forthatpurpose,aGROUNDINGFASTENER
isprovidedonthegeneratorend(Figure).6
Generally,connectingaNo.12AWG(AmericanWire
Gauge)strandedcopperwiretothegroundingfastener
andtoanearth-drivencopperorbrassgroundingrod
(electrode)providesadequateprotectionagainstelec-
tricalshock.Becarefultokeepthegroundingwire
attachedafterconnectingthestrandedcopperwire.
However,localcodesmayvarywidely.
Properlygroundingthegeneratorhelpspreventelectrical
shockifagroundfaultconditionexistsinthegenerator
orinconnectedelectricaldevices,especiallywhenthe
unitisequippedwithawheelkit.Propergroundingalso
helpsdissipatestaticelectricity,whichoftenbuildsupin
ungroundeddevices.
Fig. 6
WARNING:
Consultwithalocalelectricianforgrounding
requirementsinyourarea.
Groundingfastener
14
OPERATION
APPLICATIONS
Thisgeneratorisdesignedtosupplyelectricalpowerfor
operatingcompatibleelectricallighting,appliances,tools,
andmotorloads.
BEFOREOPERATINGTHEUNIT
fluidlevelsoraddingfluid.
DANGER:
Failuretoproperlygroundgeneratorcanresultin
electrocution,especiallyifthegeneratorisequippedwith
awheelkit.NationalElectricCoderequiresgenerator
tobeproperlygroundedtoanapprovedearthground.
Callanelectricianforlocalgroundingrequirements
WARNING:
Donotuseanyattachmentsoraccessoriesnot
recommendedbythemanufacturerofthisgenerator.
Theuseofattachmentsoraccessoriesnot
recommendedcanresultinseriouspersonalinjury.
CAUTION:
Attemptingtostarttheenginebeforeithasbeen
properlyfilledwithoilwillresultinequipmentfailure.
CHECKING/ADDINGOIL
Engineoilhasamajorinfluenceonengineperformance
andservicelife.Forgeneral,all-temperatureuse,SAE
10W-30isrecommended.Alwaysusea4-strokemotor
oilthatmeetsorexceedstherequirementsforAPIservice
classificationSJ.
NOTE:Non-detergentor2-strokeengineoilswilldam-
agetheengineandshouldnotbeused.
Unscrewtheoildipstickandremove.■
■
Wipedipstickcleanandreseatinhole.Donotrethread
■ Removedipstickagainandcheckoillevel.Oillevel
shouldfallwithinthehatchedareaonthedipstick.
Iflevelislow,addengineoiluntilthefluidlevelrises■
totheupperportionofthehatchedareaonthe
dipstick.
Replaceandsecurethedipstick.■
CHECKING/ADDINGFUEL
continuewiththenextstep.
Removethefueltankcap.■
Fig. 7
Fig. 8
NOTE:Alwaysuseunleadedgasolinewithapumpoctane
ratingof86orhigher.Neveruseold,stale,orcontaminated
gasoline,anddonotuseanoil/gasmixture.Donotallow
dirtorwatertoenterthefueltank.
OXYGENATEDFUELS
Someconventionalgasolinesareblendedwithalcoholoran
ethercompound.Thesegasolinesarecollectivelyreferred
toasoxygenatedfuels.Tomeetcleanairstandards,some
OILDIPSTICK
OILFILLHOLE
FUELTANKCAP
FUELLEVEL
GAUGE
FUELTANK
Full
Res
15
16
OPERATION
Ifusinganoxygenatedfuel,makesureitisunleaded
andmeetstheminimumoctaneratingrequirements.
Beforeusinganoxygenatedfuel,trytoconfirmthefuel抯
contents.Somestates/provincesrequirethisinformation
tobepostedonthepump.ThefollowingaretheEPA
approvedpercentagesofoxygenates:
Ethanol(ethylorgrainalcohol)10%byvolume. You
mayusegasolinecontainingupto10%ethanolby
volume.Gasolinecontainingethanolmaybemarketed
underthenameasohol.“G ”
MTBE(methyltertiarybutylether)15%byvolume.
Youmayusegasolinecontainingupto15%MTBEby
volume.
Methanol(methylorwoodalcohol)5%byvolume.
Youmayusegasolinecontainingupto5%methanol
byvolumeaslongasitalsocontainscosolventsand
corrosioninhibitorstoprotectthefuelsystem.Gasoline
containingmorethan5%methanolbyvolumemay
causestartingand/orperformanceproblems.Itmayalso
damagemetal,rubber,andplasticpartsofthegenerator
oryourfuelsystem.
Ifyounoticeanyundesirableoperatingsymptoms,try
anotherservicestationorswitchtoanotherbrandof
gasoline.
NOTE:Fuelsystemdamageorperformanceproblems
resultingfromtheuseofanoxygenatedfuelcontaining
morethanthepercentagesofoxygenatesmentioned
abovearenotcoveredunderwarranty.
WARNING:
Onalevelsurfacewiththeengineoff,checktheoil
levelbeforeeachuseofthegenerator.
STARTINGTHEENGINE
notstartormayshutdownduringoperation.
Unplugallloadsfromthegenerator.
SwitchthecircuitbreakertotheONposition.
TurnthefuelvalvetotheONposition.
Movethechokeleverto(closed)position.
■
■
■
■
NOTE:Whenstartingawarmengine,leavethechokein
the(open)position.
PuttheengineswitchintheONposition.
Pulltherecoilstartinggriplightlyuntilyoufeela
Right
■
■
resistance,thenpullitbriskly.
NOTE:Donotallowthegriptosnapbackafterstarting;
returnitgentlytoitsoriginalplace.
Astheenginewarms,slowlymovethechokelever■
tothe.Left(closed)
STOPPINGTHEENGINE
Tostoptheengineinanemergencysituation:
PuttheengineswitchintheOFFposition.■
Fig. 9
Fig.10
Fig.11
RECOIL
STARTING
GRIP
ENGINE
SWITCH
CIRCUIT
BREAKER
FUELVALVE
Left
CHOKE
SeeFigures 91-1
Tostoptheengineundernormaloperatingconditions:
■ Removeanyloadfromthegenerator.
■ TurnthefuelvalvetotheOFFposition.
■ PuttheengineswitchintheOFFposition.
17
ToolorApplianceRated(Running)
Watts
Surge
(Starting)Watts
WindowAir
Conditioner
12001800
Refrigerator8001600
DeepFreezer500500
Television500 −
Light(75Watts)75 −
3075Total
RunningWatts
1800Highest
SurgeWatts
ToolorAppliance
Rated*
(Running)
Watts
Additional
Surge
(Starting)
Watts
Essentials
LightBulb-75Watt75 −
DeepFreezer500500
SumpPump8001200
Refrigerator/Freezer-18Cu.Ft.8001600
WaterWellPump-1/3HP1002000
Heating/Cooling
WindowAC-10,000BTU12001800
WindowFan300600
FurnaceFanBlower-1/2HP8001300
Kitchen
MicrowaveOven-1000Watt1000 −
CoffeeMaker1500 −
ElectricStove-SingleElement1500 −
HotPlate2500 −
FamilyRoom
DVD/CDPlayer100 −
VCR100 −
StereoReceiver450 −
ColorTelevision-27"500 −
PersonalComputerw/17"monitor800 −
Other
SecuritySystem180 −
AM/FMClockRadio300 −
GarageDoorOpener-1/2HP480520
ElectricWaterHeater-40Gal.4000 −
DIY/JobSite
QuartzHalogenWorkLight1000 −
AirlessSprayer-1/3HP6001200
ReciprocatingSaw960960
ElectricDrill-1/2HP10001000
CircularSaw-7-1/4"15001500
MiterSaw-10"18001800
Planer/Jointer-6"18001800
TableSaw/RadialArmSaw-10"2002000
AirCompressor-1-1/2HP25002500
*Wattageslistedareapproximate.Checktoolorapplianceforactualwattage.
CAPACITY
Makesurethegeneratorcansupplyenoughrated
(running)andsurge(starting)wattsfortheitemsyouwill
poweratthesametime.Followthesesimplesteps:
1.Selecttheitemsyouwillpoweratthesametime.
2.Totaltherated(running)wattsoftheseitems.Thisis
theamountofpowerthegeneratormustproduceto
keeptheitemsrunning.Seethewattagereference
chartattheright.
3.Estimatehowmanysurge(starting)wattsyouwill
need.Surgewattageistheshortburstofpower
neededtostartelectricmotor-driventoolsor
appliancessuchasacircularsaworrefrigerator.
Becausenotallmotorsstartatthesametime,total
surgewattscanbeestimatedbyaddingonlythe
item(s)withthehighestadditionalsurgewattstothe
totalratedwattsfromstep2.
TotalRated(RunningWatts)=30755800
Example:
HighestAdditionalSurgeWatts=1800
TotalGeneratorOutputRequired=48756200
POWERMANAGEMENT
Toprolongthelifeofthegeneratorandattacheddevices,
itisimportanttotakecarewhenaddingelectricalloads
tothegenerator.Thereshouldbenothingconnected
tothegeneratoroutletsbeforestartingtheengine.The
correctandsafewaytomanagegeneratorpoweristo
sequentiallyaddloadsasfollows:
1.Withnothingconnectedtothegenerator,start
theengineasdescribedearlierinthismanual.
2.Pluginandturnonthefirstload,preferablythe
largestloadyouhave.
3.Permitthegeneratoroutputtostabilize.(engineruns
smoothlyandattacheddeviceoperatesproperly.)
4.Pluginandturnonthenextload.
5.Again,permitthegeneratortostabilize.
6.Repeatsteps4and5foreachadditionalload.
Neveraddmoreloadsthanthegeneratorcapacity.
Takespecialcaretoconsidersurgeloadsingenerator
capacityaspreviouslydescribed.
WARNING:
Donotoverloadgenerator'scapacity.Exceeding
generator'swattage/amperagecapacitycandamage
generatorand/orelectricaldevicesconnectedtoit.
ELECTRICAL
DON'TOVERLOADGENERATOR
Maximum
Allowed
MAINTENANCE
Onlythepartsshownonthepartslistareintendedto
berepairedorreplacedbythecustomer.Allotherparts
shouldbereplacedataPoulanProAuthorizedService
Center.
Keepthegeneratorinacleananddryenvironment
GENERALMAINTENANCE
whereitisnotexposedtodust,dirt,moisture,orcor-
rosivevapors.Donotallowthecoolingairslotsinthe
generatortobecomecloggedwithforeignmaterialsuch
asleaves,snow,etc.
Donotuseagardenhosetocleanthegenerator.Water
enteringthefuelsystemorotherinternalpartsofthe
unitcancauseproblemsthatwilldecreasethelifeofthe
generator.
Tocleantheunit:
■ Useasoftbristlebrushand/orvacuumcleanerto
loosenandremovedirtanddebris.
■ Cleanairventswithlowpressureairthatdoesnot
exceed25psi.
■ Wipetheexteriorsurfacesofthegeneratorwitha
dampcloth.
CLEANING/REPLACINGAIRFILTERS
Forproperperformanceandlonglife,keepairfiltersclean:
■ Releasetheupperandlowerretainingclipsand
removetheairfiltercover.
Removetheouterfilterelementandtheinner■
precleanerelement.
■ Ifthefilterelementsaredirty,cleanwithwarm,soapy
water.Rinseandletdry.
Applyalightcoatofengineoiltotheelements,then■
squeezeitout.
Putthefilterelementsbacktogetherandreplace■
intheairfiltercompartment,beingcarefultoplace
theouterfilterelementclosesttotheairfiltercover.
■ Replacethecoverandsnapretainingclipsbackin
placetosecure.
NOTE:Donotrunthegeneratorwithouttheairfilters.
Rapidenginewearwillresult.
WARNING:
Whenservicing,useonlyidenticalPoulanPro
replacementparts.Useofanyotherpartsmay
createahazardorcauseproductdamage.
CHANGINGENGINEOIL
tocollectusedoilasitdrains.
Unscrewtheoildrainageboltandremove.
Allowoiltodraincompletely.
Reinstalltheoildrainageboltandtightensecurely.
Refillwithoilfollowingtheinstructionsinthe
■
■
■
■
"hecking/AddingOil"sectiononpage1.C5
Fig.13
Fig.12
OILFI
LL
TUBE
OILDRAINA
GE
BOLT
OILDIPSTICK
18
19
MAINTENANCE
CLEANINGFUELSEDIMENTCUP
gottenintothefueltankfromenteringthecarburetor.If
theenginehasnotbeenrunforalongtime,thesediment
cupshouldbecleanedbeforeuse.
Turnthefuelvalvetotheoffposition.
Removethesedimentcupusinga10mmwrench.
Removetheo-ringandfilter.
Cleaneachofthepartsinahighflash-pointsolvent.
Reinstallthefilter,o-ring,andsedimentcup.Tighten
■
■
■
■
■
with10mmwrenchtosecure.
ReturnthefuelvalvetotheONpositionandcheck■
forleaks.
SPARKPLUGMAINTENANCE
depositsinordertoensureproperengineoperation.
Tocheckthesparkplug:
Removethesparkplugcap.
Cleananydirtfromaroundthebaseofthespark
■
■
plug.
■
■
Removethesparkplug.
Inspectthesparkplugfordamage,andcleanwith
awirebrushbeforereinstalling.Iftheinsulator
iscrackedorchipped,thesparkplugshouldbe
replaced.
NOTE:Ifreplacing,usethefollowingrecommended
sparkplugsorequivalent:NGK,.
Measurethepluggapwithafeelergauge.The
FT7C
■
correctgapis.028-.031in.Correct,ifnecessary,by
carefullybendingthesideelectrode.
Seatsparkpluginposition;threadinbyhandto■
preventcross-threading.
■ Tightenwithsparkplugwrenchtocompresswasher.
Ifsparkplugisnew,use1/2turntocompress
washerappropriateamount.Ifreusingoldspark
plug,use1/8to1/4turnforproperwasher
compression.
Fig.15
Fig.14
SPARKPLUG
SEDIMENT
CUP
DRAININGCARBURETOR
container.
■
■
■
Retightendrainscrew.
TurntheengineswitchandfuelvalveOFF.
TRANSPORTING
Makesureengineandexhaustsystemofunitiscool.
■
■
Keeptheunitleveltopreventfuelspillage.
Donotdroporstriketheunitorplaceunderheavy
objects.
Fig.16
DRAINSCREW
STORAGE
Whenpreparingthegeneratorforstorage,followtheguidelinesbelow.
STORAGETIMEPRIORTOSTORING
Lessthan1monthNospecialpreparationisrequired.■
1to2monthsFillwithfreshgasolineandaddagasolineconditioner*.■
2monthsto1yearFillwithfreshgasolineandaddagasolineconditioner*.
Drainfuelfromcarburetor.
Cleanfuelsedimentcup.
■
■
■
1yearormoreDrainfueltank.
Drainfuelfromthecarburetor.
Cleanfuelsedimentcup.
Removesparkplug.
Putatablespoonofengineoilintothesparkplugcylinder.Turntheengineslowlywith
■
■
■
■
■
thepullropetodistributetheoil.
Reinstallsparkplug.
Changeengineoil.
■
■
Afterremovalfromstorage:
Fillwithfreshgasoline.■
*Usegasolineconditionersformulatedtoextendstoragelife.Forrecommendations,contactyournearestauthorized
servicecenter.
MAINTENANCE
STORAGE
20
MAINTENANCESCHEDULE
SERVICEITEMS
EACH
USE
FIRST
MONTHOR
20HOURS
EVERY 3
MONTHSOR
50HOURS
EVERY 6
MONTHSOR
100HOURS
EVERY
YEAROR
300HOURS
GeneralInspection X
1
CheckOilLevel X
ChangeEngineOil X X
CleanAirCleaner X
2
CleanCylinderCoolingFins X
2
CleanSparkPlug X
CleantheSparkArrestor X
CleanFuelSedimentCup X
3
CleanFuelTank X
3
AdjustValveClearance X
3
Checkfuelline Every2years(Replaceifnecessary)
3
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
Poulan PP7600E User manual
- Category
- Power generators
- Type
- User manual
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
Related papers
Other documents
-
Pulsar PG1202S User manual
-
Pulsar PG1202S Generator User manual
-
-
-
RIDGID RD8000 User manual
-
-
Hyundai HomePower HHD6250 User manual
-
Bohmer-AG W Series User manual
-
Ford FG7750PBE User manual
-
