Ranger Products R28H Operating instructions

Category
Air compressors
Type
Operating instructions

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Forward this manual to all operators.
Failure to operate this equipment as
directed may cause injury and/or property
damage.
INSTALLATION AND OPERATION MANUAL
MODELS
R28H
R2513H
R326H
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the pur-
chaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be
made by the purchaser against the transportation com-
pany at the time the shipment is received.
BE SAFE
Your new ranger air compressors are designed and built
with safety in mind. However, your overall safety can be
increased by proper training and thoughtful operation on
the part of the operator. DO NOT
equipment without reading this manual and the important
safety instructions shown inside.
Bend - Pak Inc.
1645 Lemonwood Drive
Santa Paula, CA 93060, U.S.A
Tel: 805 933 9970 - Fax: 805 933 9160
“The Benchmark Of Quality”
AIR
COMPRESSORS
(Home & Hobby)
UPON DELIVERY
1. Carefully remove all packaging material.
2. Inspect the equipment and all parts for any signs of concealed shipment or storage damages.
3. Remember to report any shipping damage to the carrier and make a notion on the delivery receipt.
IMPORTANT SAFETY INSTRUCTIONS
Read all warning labels and the operation man-
ual and be thorough on all aspects of the equip-
ment prior to operations.
· Always use proper eyeware and hearing pro-
tection when operating this equipment.
· Before use, on a regular basis check the com-
pressor and all of its components for any dam-
ages and repair or replace all defective or dam-
aged parts.
· Keep hands and all body parts away from the
equipment at all times (Never operate without
the belt guards).
· Maintain a clean work area free from spills,
dampness and any other source of contamina-
tion.
· Make sure this equipment is operated by pro-
fessional personnel only. Keep visitors and
especially children away from work area.
· Electric shock hazard:
Never use the compressor without connection
to a properly grounded outlet with the specified
voltage and fuse protection.
Do not use the compressor in a wet or explo-
sive environment.
Never attempt maintenance or adjustment with
the power connected or the equipment in oper-
ation.
· Tank safety valve:
This valve is factory installed to prevent the air
receiver from damage should a malfunction
occur in the compressor pump.
It is factory set a specific limit for your particu-
lar model and adjustment, and should never
be tampered with. Adjustment by user will auto-
matically void the warranty.
· Pressure switch:
The air pressure switch is set at the factory for
optimum performance of your equipment.
Never bypass or remove this switch, as serious
personal injury or equipment damage could
result from too high pressure.
· Motor and compressor pump:
Air compressor gets hot while in operation.
Never touch the motor, discharge tubing, or
compressor pump while in operation.
The compressor operates automatically while
the power is connected.
Never attempt any adjustment with power on.
Never operate the compressor with the belt
guard removed.
· Compressed air caution:
Compressed air from the unit may contain car-
bon monoxide. Air produced is not suitable for
breathing purposes.
Always use a respirator when spraying paint or
chemicals.
Always wear safety glasses or goggles when
spraying air.
· Air receiver:
Over pressurizing the air receiver could cause
an explosion or rupture. To protect from over
pressurizing, a factory preset safety valve is
included. DO NOT REMOVE, MAKE ADJUST-
MENT OR SUBSTITUTIONS FOR THIS
VALVE.
Occasionally pull the ring on the valve to make sure
that the valve operates freely. If the valve does not
operate freely, it must be replaced. Never weld to, drill
into or change the air receiver in any way.
Changing or tampering with any of the above men-
tioned conditions may result in voiding of the manufac-
turer's warranty. Be advised that any replacement parts
should be purchased with the same specifications as
the original equipment. Please contact your authorized
dealer for replacement parts or specifications.
SPECIFICATIONS / FEATURES
HOME / HOBBY
Models: R28H / R2513H / R326H-601
Model Motor Max PSI/BAR
Max CFM @
90PSI/LM
Max CFM @
115PSI/LM
Tank Dimentions Ship
Weight
R28H
2hp / 50-60Hz /
110V
115PSI
8 BAR
7.3 CFM
207 LM
7 CFM
198 LM
8 Gal
30 L
W13-3/8"xL23-3/4"xH25-3/4"
W340mm x L603mm x H654mm
63 Lbs
29 Kg
R2513H
2.5hp / 50-60Hz /
110V
115PSI
8 BAR
8.8 CFM
249 LM
8.5 CFM
241
LM
13 Gal
50 L
W15-1/4"xL27"xH25-3/4"
W387mm x L686mm x H654mm
69 Lbs
31 Kg
R326H-601
3 hp / 60Hz* /
110V
145PSI
10
BAR
8.7 CFM
246 LM
8.3 CFM
235
LM
26 Gal
100 L
W18"xL43-1/4"xH37"
W457mm x L1099mm x H940mm
216 Lbs
98 Kg
* 50 hz model available upon request
ASSEMBLY INSTRUCTION
There is no assembly required. This compressor is completely pre-assembled at the factory.
Installation and Location:
Locate the compressor in a clean, dry and well ventilated area. The compressor should be located 12” to 18” from a
wall or any other obstruction that would interfere with the air flow through the fanbladed belt-wheel. Place the com-
pressor on a firm, level surface. The compressor is designed with heat dissipation fins which allow for proper cooling.
Keep the fins and other parts that collect dust and dirt clean. A clean compressor runs cooler and provides longer
service. Do not place rags, containers or other materials on top of the compressor which would obstruct ventilation
openings for proper compressor operating temperature.
For Vertical Type Only: For permanent installation, the compressor should be bolted to the floor through holes pro-
vided in the compressor feet. Shims must be used to level the compressor before bolting it to the floor. Severe vibra-
tion will result when the compressor is bolted down tightly and the feet are not level. This can lead to welds cracking
or fatigue failure of the air receiver.
BELT ADJUSTMENT:
Install the triangular belt and adjust it so when pres-
sure is applied onto center, there should be 1/2”
(approx.) slack. See sketch
Note: If the belt is installed too tightly, overloading of
the motor will occur. This will cause the motor to
overheat. If the belt is installed too loosely it will slip
and unstable operation and vibration will occur.
Caution: The rotating direction for the flywheel must
follow the arrow shown on the beltguard.
OPERATION INSTRUCTIONS
GENERAL DESCRIPTION OF OPERATION:
To compress air, the pistons move up and down in the
cylinder. On the down stroke air is drawn in through the
inlet valve. The discharge valve remains closed. On the
upstroke of the piston, air is compressed. The inlet air
closes and compressed air is forced out through the dis-
charged valve, through the check valve into air receiver.
Working air is not available until the compressor has
raised the air receiver above that required at the air
service connection. The air inlet filter openings must be
kept clear of obstructions, which could reduce air deliv-
ery of the compressor.
Depending on the CFM requirements of the tools used,
your new air compressor can be used for operating paint
sprayers, air tools, grease guns, air brushes, caulking
guns, sandblasters, inflating tires and inflatable toys,
spraying weed killer and insecticides, etc. An air pres-
sure regulator is usually necessary for most of these
applications.
IT IS STRONGLY ADVISED, BEFORE OPERATING THE COMPRESSOR THE FOLLOWING POINTS ARE
CAREFULLY CHECKED. (Daily)
1. Check to see that all nuts and bolts are snug.
2. Check to see if the belt is installed properly, with proper tension.
3. Check if the oil level is full.
4. Check if the compressor is fixed on a strong, stable level base.
5. Check if the oil breather is clean.
6. If the air filter is dirty it should be replaced or cleaned.
7. Check if the flywheel can be turned easily and smoothly.
INITIAL START-UP PROCEDURE:
Open the air receiver service valve to permit air to escape, preventing air pressure build-up in the air receiver.
Plug power supply cord into correct power source.
Close air receiver service valve. Your compressor is now ready for operations.
Run the compressor for a minimum of twenty (20) minutes in this no-load position to lubricate the bearings and
pistons.
MAINTENANCE
Before doing any maintenance or adjustments to your air compressor please ensure you have discon-
nected electrical power and drained the tank of pressure.
1. DAILY OR BEFORE EACH USE:
Check oil level.
Drain condensation from tank.
Check for any unusual noise or vibration.
Be sure all nuts and bolts are tight.
2. WEEKLY:
Clean air filter by opening air filter cap, remov-
ing the filter element and cleaning it thoroughly
with soap and water. Rinse thoroughly and
allow to dry completely before assembly. Old fil
ter should be replaced.
Clean breather hole on oil check dipstick.
3. MONTHLY:
Adjust belt tension if needed and replace belt
if worn.
Inspect air system for leaks by applying soap
to all joints. Tighten those joints if leakages are
observed.
4. 250 HOURS OR SIX (06) MONTHS (Which
ever comes first):
Change compressor oil.
Replace often if compressor is used near paint
spraying operations or in dusty environment.
COMPRESSOR LUBRICATION:
Note: Do not add or change oil while the compressor is
in operation. Use only the recommended SAE 20 or 30
weight non-detergent oil.
COMPRESSORS WITH OIL LEVEL GAUGE:
1. Turn the oil filling plug counter clockwise, pull it out.
2. The compressor is full when the oil level is between
the marks “H” and “L”. Replace oil filling plug.
3. Always maintain oil level between the mark “H” and
“L” in the oil glass.
DRAINING THE OIL:
1. Remove the oil drain plug and allow the oil to drain
completely.
2. Replace the oil drain plug. (we recommend use of a
sealing compound or Tefflon tape to avoid leakage).
3. Refill with the recommended oil, to proper level.
CHECKLIST
CHECKLIST
During the breaking-in period, nuts and bolts have a tendency
to loose up.After two weeks tighten all nuts and bolts including head
bolts. Then check everything once a month to make sure all nuts and
bolts stay tight.
TROUBLE POSSIBLE CAUSE
CORRECTIVE ACTION
No start condition
Fuse blown or circuit
Breaker tripped
Loose electrical
Connection
Overheated motor
Check for cause of blown fuse or
breaker and replace or reset
Check wiring connections
Press reset button or wait for
automatic reset. Check V belt
tension.
Low pressure Air leak in safety valve
Loose tube or fitting
Restricted air filter
V belt loose
Defective check valve
Check valve manually by pulling
upward on rings. If condition
persists, replace valve.
Tighten fittings.
Clean or replace as necessary.
Adjust belt tension.
Replace check valve.
Safety valve
releasing
Defective pressure
switch or improper
adjustment
Check for proper adjustment and if
problem persists, replace pressure
switch.
Oil discharge in
air
Improper oil viscosity
Crankcase overfilled
Compressor
overheated
Restricted air filter
Worn piston rings
Replace oil with 20-30 weight non
Detergent oil
Drain crankcase and fill to proper
level.
Air pressure regulated too high.
Clean or replace filter.
Replace piston rings.
Excessive V-belt
Wear
V-belt too loose
V-belt too tight
Motor pulley out of
Alignment
Adjust for proper tension.
Adjust for proper tension
Alignment motor pulley by adjusting
the position of electric motor.
TROUBLESHOOTING
NO. Parts NO. Description Q'ty
42 6011620 In-six Angle Bolt 4
1 6011640 In-six Angle Bolt 4 43 60016 Spring Washer 4
2 60016 Spring Washer 4 44 6024614 Washer 4
3 504012C Air Filter 1 45 403863 Cable Flap 1
4 50051234C Exhaust Elbow 1 46 403963 Cable Conduct 1
5 5101AD15 Cylinder Head
1
47 4017Y254 Pres. Adjt.Connecter 6
6 5102AD15 Gasket,Cylinder Head 1 48 402150 Cable Nut 1
7 510347 Valve Seat 2 49 408522650 Ele.Cable 1
8 510647AD Al.Gasket 1 50 40062S22 Ele.Cable 1
9 510438 Valve Plate 2 51 20T025N221 Air Tank 1
10 5107AD15 Gasket,Cylinder 1 52 200624120 Handle 1
11 52014740 Cylinder 1 53 301014 Safety Valve 1
12 60068 Six Angle Nut 2 54 30011414C Manifole 1
13 60018 Spring Washer 2
55
3004114 PRessure Switch 1
14 6013838 Stud 2 55a 6021412 Screw,Cross recess head 1
15 5214AD15 Gasket,Cylinder 1 55b 3004U2 Clip 2
16
52
1840AD
Piston Ring Set
1
55c 3004U1 PRessure Switch cover 1
17 520347 Compressor Ring 2
55d
3004114 PRessure Switch body 1
18 520447 Qil Ring 1 56 30032012L Pressure Gauge 1
19 520247 Piston 1 57 203314A Nipple 2
20 52071238 Piston Pin 1 58 30031512L Pressure Gauge 1
21 601812 Retainer,Piston 2 59 30051414B Pressure Adjuster 1
22 5206AD Connecting Rod 1 60 300214B Air Cock 1
23 5308AD20 Crankshaft 1 61 20-20SF Coupler 1
24 60018 Spring Washer 1 62 50041234C Nut 2
25
6011840
In-six Angle Bolt 1 63 500212500 Exhaust Pipe 1
26 533320R Beather 1 64 500312 Coller 1
27 60141824 "o" Ring 1 65 201612B Check Valve 1
28 5301AD15 Crankcase 1 65a 202112 Check Valve Cover 1
29 532012 Oil Leveler 1 65b 201912 Al.Washer 1
30 6014263 "o" Ring 1 65c 202012 Check Valve Spring 1
31 5318810 Drain Plug
1
65d 201812 Check Valve Rod 1
32 53198 Drain Plug Gasket 1 65e 201712 Check Valve Elemt 1
33 6011822 In-six Angle Bolt 4 66 302106580 Unload Pipe 1
34 60018 Spring Washer 4 67 30226716 Unload Nut 1
R28H Air Compressor Parts List
NO. Parts NO. Description Q'ty NO. Parts NO. Description Q'ty
1 6011640 In-six Angle Bolt 4 43 60016 Spring Washer 4
2 60016 Spring Washer 4 44 6024614 Washer 4
3 504012C Air Filter 1 45 403863 Cable Flap 1
4
50051234C
Exhaust Elbow 1 46 403963 Cable Conduct 1
5 5101AD15 Cylinder Head
1
47 4017Y254 Pres. Adjt.Connecter 6
6 5102AD15
Gasket,Cylinder Head
1 48 402150 Cable Nut 1
7 510347 Valve Seat 2 49 408522650 Ele.Cable 1
8 510647AD Al.Gasket 1 50 40062S22 Ele.Cable 1
9 510438 Valve Plate 2 51 20T025N221 Air Tank 1
10 5107AD15 Gasket,Cylinder 1 52 200624120 Handle 1
11 52014740 Cylinder 1 53 301014 Safety Valve 1
12 60068 Six Angle Nut 2 54 30011414C Manifole 1
13 60018 Spring Washer 2
55
3004114 PRessure Switch 1
14 6013838 Stud 2 55a 6021412
Screw,Cross recess head
1
15 5214AD15 Gasket,Cylinder 1 55b 3004U2 Clip 2
16
52
1840AD
Piston Ring Set
1
55c
3004U1
PRessure Switch cover
1
17 520347 Compressor Ring 2
55d
3004114 PRessure Switch body 1
18 520447 Qil Ring 1 56 30032012L Pressure Gauge 1
19 520247 Piston 1 57 203314A Nipple 2
20 52071238 Piston Pin 1 58 30031512L Pressure Gauge 1
21 601812 Retainer,Piston 2 59 30051414B Pressure Adjuster 1
22 5206AD Connecting Rod 1 60 300214B Air Cock 1
23 5308AD20 Crankshaft 1 61 20-20SF Coupler 1
24 60018 Spring Washer 1 62 50041234C Nut 2
25
6011840
In-six Angle Bolt 1 63 500212500 Exhaust Pipe 1
26 533320R Beather 1 64 500312 Coller 1
27 60141824 "o" Ring 1 65 201612B Check Valve 1
28 5301AD15 Crankcase 1 65a 202112 Check Valve Cover 1
29 532012 Oil Leveler 1 65b 201912 Al.Washer 1
30 6014263 "o" Ring 1 65c 202012 Check Valve Spring 1
31 5318810 Drain Plug
1
65d 201812 Check Valve Rod 1
32 53198 Drain Plug Gasket 1 65e 201712 Check Valve Elemt 1
33 6011822 In-six Angle Bolt 4 66 302106580 Unload Pipe 1
34 60018 Spring Washer 4 67 30226716 Unload Nut 1
35 5307AD15 Drain Plug Gasket 1 68 203018716 Unload Elbow 1
36
4M070410PA
Elec Motor
1
69 201514 Drain Cock 1
37 401815 Over-Load 1 70
2005520 Foot Rubber Pad 2
38 401914146 Motor Fan 1 71
60026 6 Flat Washer 2
39 4.016E+09 Capacitor 1
72 6021616 M6x1x16 Screw 2
40 4.028E+09 Capacitor Cover 1
73
2002612W Tank Wheel 2
41
2012CP1525
Moter PV Cover 1
74
200310 Wheel Lock Cap 2
42 6011620 In-six Angle Bolt 4
R2513H Air Compressor Parts List
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 6011650 In-Six Angle Bolt 8 37 532012 Oil Leveler 1
2 60016 Spring Washer 8 38 531814 Oil Drain Plug 1
3 5101UB20 Cylinder Head 2 39 5312UB20
Gasket, Bearing Cover
1
4 504012D Air Filter Assy 2 40 5317UB20 Oil Plug Seal 1
5 6011830 In-Six Angle Bolt 4 41 5316UB20 Oil Plug 1
6 60028C Copper Washer 4 42 5301UB20 Crankcase 1
7 5102UH20 Gasket, Cylinder Head 2 43 60176304 Bearing 1
8 510357 Valve Seat 4 44 5308UB30 Crankshaft 1
9 510647AD Al. Gasket 2 45 60176205 Bearing 1
10 510457 Valve Plate 4 46 6016UB20 Oil Seal 1
11
5107UB10A
Gasket, Cylinder 2 47 5307UB20 Gasket, Bearing Seat 1
12 52015146 Cylinder 2 48 5306UB20 Bearing Seat 1
13 60068 Six Angle Nut 8 49 533318 Breather 1
14 60016 Spring Washer 8 50 60018 Spring Washer 4
15 6013832 Stud 8 51 6005820 Bolt 4
16 5214UB20 Gasket, Cylinder 2 52
53021024A1
Pulley 1
17 520051 Piston Ring Set 2 53 5304UB10 Washer,Pulley 1
18 520351 Compressor Ring 4 54 60018L Spring Washer 1
19 520451 Oil Ring 2 55 6005840L Bolt 1
20 520251 Piston 2 56 01UB30 Pump 1
21 52071244 Piston Pin 2 57 6005825 Bolt 4
22 601813 Piston Pin Clip 4 58 60018 Spring Washer 4
23 5206UB20 Connecting Rod 2 59 201612B Check Vavle 1
24 5213UB20 Splasher 2 60 203018716 Unload Copper Pipe 1
25 6021510 Screw,Cross recess head 2 61 2001UE30A Plate Seat 1
26 20321234 Exhaust, 3-Way 1
62
20T100N032
Air Tank 1
27 50041234C Exhaust Nut 1
63
2002616B Tank Wheel 2
28 50051234 Exhaust Elbow 1
64
600216 Washer 2
29 501012235
Copper Pipe Assy, Exhaust
1
65
6003181 Split Pin 2
30 500312 Cooler 1
66
201514 Drain Cock 1
31 500212235 Exhaust Pipe 1
67
6005815 Bolt 4
32 50041234 Exhaust Nut 2
68
60028 Washer, Pully 4
33 6005625 Bolt 4
69
2002U3 Tank Wheel 1
34 60016 Spring Washer 4
70
3004111 Pressure Switch 1
35 5313UB20 Bearing Cover 1
71
3003214S Pressure Gauge 1
36 532112 Washer, Oil Leveler 1
72
301014 Safety Valve 1
36 532112 Washer, Oil Leveler 1
R326H-601 Air Compressor Parts List
R326H601 Air Compressor Parts List
No. Parts No. Description Q'ty
73 203314A Nipple 1
74 30011214B Manifole 1
75 300214B Air Cock 2
76 302106510 Unload Elbow 1
77 302218716 Unload Pipe Nut 1
78 4E152116 Elec. Motor 1
79 6031625 In-six Angle Bolt 1
80
40023519A1
Motor Pulley 1
81 6023820 Motor Bolt 4
82 6023825 Motor Bolt 4
83 60028 Washer 8
84 60068 Six Angle Nut 8
85 2008205 Motor Base 2
86 2011105 Safety Guard Seat S 1
87 2011105 Safety Guard Seat S 1
88 4004A48 V-Belt 1
89 6005815 Bolt 8
90 60028 Washer, Pully 8
91 2009600S Safety Guard 1
92 400523 Ele.Cable 1
93 400522 Ele.Cable 1
94 4017Y254 Pres. Adjt Connecter 16
95 501012470 Exhaust Pipe Assembly 1
95a 50041234C Exhaust Pipe Nut 2
95b 500212470 Exhaust Pipe 1
95c 500312 Cooler 47
96 203314A Nipple 2
97 30051414B Pressure Adjuster
1
98
30051414B2
Pressure Adjuster
1
99
3003214L Pressure Gauge
2
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Ranger Products R28H Operating instructions

Category
Air compressors
Type
Operating instructions
This manual is also suitable for

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