Pfeiffer 14t Series Maintenance

Type
Maintenance
Pfeiffer
Chemie-Armaturenbau GmbH
Page 1 of 4
Maintenance
Series 14t Butterfly Valve
Fig. 1 - Series 14t Butterfly valve
0. Introduction
These instructions are intended to assist
the user on assembling and repairing
Series 14t Butterfly Valves.
Specifications are subject to change
without notice. The text and drawings do
not necessarily display the scope of
supply or any ordering of spare parts.
Drawings and graphics are not to scale.
Customer-specific designs not in
accordance with our standard product
range are not shown.
These instructions may only be passed on
to third parties with written approval of
Pfeiffer Chemie-Armaturenbau GmbH.
All documents are protected by German
copyright laws.
The transmission and/or duplication of
documents, even excerpts, as well as the
use and communication of their content is
not permitted unless expressly granted.
Offenders will be liable for payment of
damages.
All rights to exercise industrial property
rights are reserved.
The equipment may only be dismounted and
disassembled by skilled staff who are familiar with
the assembly, the start-up and the operation of this
product.
Skilled staff in the sense of these repair and assembly
instructions are persons who, as a result of their training, their
knowledge and their experience, as well as their knowledge of
the relevant standards, are able to judge the tasks assigned to
them and are able to recognize possible dangers.
1. Design, operation and dimensions
Design, operation and dimensions as well as all further technical
details can be found in the Data sheet < TB 14t_EN >.
2. Installation, start-up and maintenance
Guidelines for the installation, start-up and maintenance are to be
found in the operating instructions
< BA 14b-01_EN > for automatic butterfly valves
< BA 14b-02_EN > for hand-operated butterfly valves
Fig 2 - Sectional view of Series 14t Butterfly Valve => Parts list, see page 2
Butterfly Valve
Series 14t
Page 2 of 4
Item Description Material
1 Valve body 1.0619 / 1.4370
2 Valve shaft 1.4542
3 Butterfly disc 1.4408
4 Seat ring 1.4571 / Graphite
5 Fastening ring 1.4404
6 Straight pin 1.4542
7 Guide washer 1.4404
8 Shaft head 1.4542
9Screw A2-70
10 Feather key 1.0531
11 Ring Carbon graphite
12 Screw A2-70
13 Bearing bushing 1.4401 / hard-chrome plated
14a Spacer 1.4301
15 Stuffing box 1.4404
16 Nut A2-70
17 Thrust washer 1.4404
18 Bonnet 1.4404
19 Screw A2-70
20 Counter washer 1.4404
21 Ring Carbon graphite
22 Packing PTFE
23 Stud bolt A2-70
Fig. 3 - Explosion drawing of the Series 14t Butterfly valve
Table 1 - Parts list
3. Assembly of the butterfly valve
3.1 Preparation for the assembly
Before assembling the valve, carefully clean all parts and place
them on a soft surface (rubber mat or similar).
Note! Plastic parts are nearly always soft and very
sensitive. Take particular care when handling the
sealing surfaces to ensure that they do not get
damaged.
Caution! A high-performance grease paste is used
during manufacturing to prevent the screws from cold
welding in the bodies (e.g. Gleitmo 805 by Fuchs).
Do not use this lubricant with valves intended for oxygen service.
Use a lubricant suitable for valves that are free of grease,
especially for oxygen service.
Note: The position and arrangement of the individual
parts shown in the exploded view diagrams must be
adhered to on assembling the valve.
Pfeiffer
Chemie-Armaturenbau GmbH
Page 3 of 4
3.2 Pre-assembling the valve body
Place the valve body ( 1 ) on a surface at a suitable working height.
Screw the stud bolts ( 23 ) into the valve body ( 1 ).
Use a suitable mandrel to press the bearing bushing ( 13a ) as far
as it will go into the shaft bore of the valve body ( 1 ) on the stuffing
box side.
Insert the spacer ( 14a ).
Use a suitable mandrel to press the bearing bushing ( 13b ) far as it
will go into the shaft bore of the valve body ( 1 ) on the bonnet side
Insert the spacer ( 14b).
3.3 Butterfly disc and shaft
The butterfly disc ( 3 ) and shaft ( 2 ) form a unit which is easily
assembled together using the straight pins ( 6 ). This unit can be
taken apart for assembling it into the valve.
Note:
It is important that both these components are used
together.
3.4 Assembling the butterfly disc, shaft and valve body
Place the butterfly disc ( 3 ) with the sealing side facing
downwards on a surface at a suitable working height.
Place the valve body ( 1 ) with the facing side upwards carefully
over the butterfly disc, ensuring that the disc is located neatly in the
port of the body.
Caution: Take particular care to make sure that facing of
the valve body and the butterfly disc do not get damaged.
Note: Make sure that the bearing holes on the butterfly
disc ( 3 ) are aligned with the shaft bore of the valve
body ( 1 ).
Observe the eccentricity of the butterfly disc.
Push the shaft ( 2 ) through the shaft bores of the valve body ( 1 )
and through the bearing holes of the butterfly disc ( 3 ).
Insert the straight pins ( 6 ) into the butterfly disc and shaft.
3.5 Assembling the butterfly valve
Slide the guide washer ( 7 ) on the bonnet side over the shaft until it
touches the ready installed spacer ( 14b ).
Fasten the shaft head ( 8 ) to the end of the shaft with the screw
( 9 ).
Push the ring ( 21 ) onto the bonnet ( 18 ).
Insert the washer ( 20 ) into the recess in the bonnet ( 18 ) intended
for it.
Place the ready-assembled bonnet into the shaft bore of the valve
body and align it using the screws ( 19 ).
Tighten the screws evenly in a criss-cross pattern.
Slide the thrust washer ( 17 ) on the stuffing box side over the free
end of the shaft at the corresponding place in the valve body.
Slide the rings of the PTFE packing ( 22 ) one by one over the shaft
into the shaft bore of the body and press them in using an
installation sleeve.
Note: Make sure that the packing rings are inserted with
their divisions not aligned with one another.
Place the stuffing box ( 15 ) neatly over the shaft. Insert the stud
bolts and align them using the nuts ( 16 ) and washers.
Tighten the nuts evenly in a criss-cross pattern.
3.6 Final assembly of the butterfly disc
Turn the valve body by 180° so that the facing of the butterfly disc
faces upwards.
Insert the ring ( 11 ) into the groove of the ready-assembled
butterfly disc ( 3 ).
Caution:
Pay particular attention to cleanliness.
Push the seat ring ( 4 ) onto the fastening ring ( 5 ).
Caution:
Refer to the exploded view diagram in Fig. 3 for location
of the seat ring ( 4 ).
Place this ready-mounted fastening ring on the butterfly disc and
adjust its position using the screws ( 12 ).
Caution:
Do not damage the facings.
Fasten the fastening ring by tightening the screws evenly and in a
criss-cross pattern.
Insert the feather key ( 10 ) into the groove of the shaft ( 2 ).
Carefully bring the butterfly disc into the closed position.
3.7 Note concerning the mounting of actuators
Caution: Triple eccentric butterfly valves must always
close in the clockwise direction!
Page 4 of 4Issue April 2008 Maintenance EB 14t_EN
PDF=734
Pfeiffer
Chemie-Armaturenbau GmbH
For your special requirements please contact our technical sales department.
Values subject to change
Pfeiffer Chemie-Armaturenbau GmbHPfeiffer Chemie-Armaturenbau GmbH
Pfeiffer Chemie-Armaturenbau GmbHPfeiffer Chemie-Armaturenbau GmbH
Pfeiffer Chemie-Armaturenbau GmbH
Hooghe Weg 41 • 47906 Kempen • Germany
Telefon: +49 2152 2005 - 0 • Fax: +49 21 52 1580
E-Mail: [email protected] • Internet: www.pfeiffer-armaturen.com
Observe the direction of rotation on mounting the actuator!
The label on the valve indicates the direction of rotation.
Fig. 4 – Label indicating the direction of rotation
Assembly of the butterfly valve is now completed.
4. Troubleshooting
Refer to section 7 of Operating Instructions
< BA 14b-01_EN > for automated butterfly valves or
< BA 14b-02_EN > for manually operated butterfly valves.
5. Repair of the butterfly valve
5.1 Replacing the packing
If a leak is detected at the shaft bore, the packing ( 22 ) may be
defective.
We recommend checking the condition of the packing.
To remove the packing, disassemble the valve in reverse order to
that described in section 3.
Check the rings of the packing and all plastic parts for damage. In
case of doubt, replace the parts with new ones.
5.2 Replacing the seat ring
If the butterfly valve does not shut off tightly, the seat ring ( 4 ) may
be defective.
We recommend checking the condition of the seat ring.
To remove the seat ring, disassemble the valve in reverse order to
that described in section 3.
Check the seat ring as well as all plastic parts for damage. In case
of doubt, replace the parts with new ones.
5.3 Further repair work
In case of severe damage, we recommend the repair work to be
carried out by Pfeiffer.
6. Customer inquiries
Should you have any inquiries, please submit the following details:
1. Order number (on the nameplate)
2. Type, product number, nominal size and version of the valve
3. Pressure and temperature of the process medium
4. Flow rate in m³/h
5. Installation sketch, if possible
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Pfeiffer 14t Series Maintenance

Type
Maintenance

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