Sony HVO-500MD User manual

HD VIDEO RECORDER

HVO-500MD

HVO-550MD

SERVICE MANUAL

1st Edition

WARNING

This manual is intended for qualiﬁed service personnel only.

To reduce the risk of electric shock, ﬁre or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualiﬁed to do so. Refer all servicing to

qualiﬁed service personnel.

WARNUNG

Die Anleitung ist nur für qualiﬁziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualiﬁziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Aﬁn

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualiﬁé pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

When installing the installation space must be secured

in consideration of the ventilation and service operation.

•Do not block the ventilation slots at the left side and

right side panels, and vents of the fans.

•Leave a space around the unit for ventilation.

•Leave more than 40 cm of space in the rear of the unit

to secure the operation area.

When the unit is installed on the desk or the like, leave

at least 10 cm of space in the left and right sides.

Leaving 40 cm or more of space above the unit is

recommended for service operation.

HVO-500MD/HVO-550MD

For HVO-550MD only

CAUTION

Use of controls or adjustments or performance of

procedures other than those speciﬁed herein may

result in hazardous radiation exposure.

For HVO-550MD only

CAUTION

The use of optical instruments with this product will

increase eye hazard.

For HVO-550MD only

This HVO-550MD is classified as a CLASS 1 LASER PRODUCT.

CLASS 1 LASER PRODUCT

LASER KLASSE 1 PRODUKT

LUOKAN 1 LASERLAITE

KLASS 1 LASER APPARAT

HVO-500MD/HVO-550MD

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type rec-

ommended by the manufacturer.

When you dispose of the battery, you must obey the

law in the relative area or country.

ATTENTION

Il y a danger d’explosion s’il y a remplacement incor-

rect de la batterie. Remplacer uniquement avec

une batterie du même type ou d’un type équivalent

recommandé par le constructeur.

Lorsque vous mettez la batterie au rebut, vous devez

respecter la législation en vigueur dans le pays ou la

région où vous vous trouvez.

VORSICHT

Explosionsgefahr bei Verwendung falscher Batterien.

Batterien nur durch den vom Hersteller empfohlenen

oder einen gleichwertigen Typ ersetzen.

Wenn Sie die Batterie entsorgen, müssen Sie die

Gesetze der jeweiligen Region und des jeweiligen

Landes befolgen.

FÖRSIKTIGHET!

Fara för explosion vid felaktigt placerat batteri.

Byt endast mot samma eller likvärdig typ av batteri,

enligt tillverkarens rekommendationer.

När du kasserar batteriet ska du följa rådande lagar

för regionen eller landet.

PAS PÅ

Fare for eksplosion, hvis batteriet ikke udskiftes

korrekt.

Udskift kun med et batteri af samme eller tilsvarende

type, som er anbefalet af fabrikanten.

Når du bortskaffer batteriet, skal du følge

lovgivningen i det pågældende område eller land.

HUOMIO

Räjähdysvaara, jos akku vaihdetaan virheellisesti.

Vaihda vain samanlaiseen tai vastaavantyyppiseen,

valmistajan suosittelemaan akkuun.

Noudata akun hävittämisessä oman maasi tai

alueesi lakeja.

FORSIKTIG

Eksplosjonsfare hvis feil type batteri settes i.

Bytt ut kun med samme type eller tilsvarende

anbefalt av produsenten.

Kasser batteriet i henhold til gjeldende avfallsregler.

⊼ᛣ

བᵰ᳈ᤶⱘ⬉∴ϡℷ⹂ˈህӮ᳝⟚⚌ⱘॅ䰽Ǆ

া᳈ᤶৠϔ㉏ൟ៪ࠊ䗴ଚ᥼㤤ⱘ⬉∴ൟোǄ

໘⧚⬉∴ᯊˈᖙ乏䙉ᅜⳌ݇ഄऎ៪೑ᆊⱘ⊩ᕟǄ

HVO-500MD/HVO-550MD

Table of Contents

Manual Structure

Purpose of this manual....................................................................................................................3

Related manuals...........................................................................................................................3

Trademarks...............................................................................................................................3

1. Installation

1-1. Operating Environment.......................................................................................................1-1

1-2. Power Supply..................................................................................................................1-2

1-2-1. Power Specifications...................................................................................................1-2

1-3. Accessories....................................................................................................................1-3

1-4. Optional Accessories..........................................................................................................1-4

1-5. Matching Connectors..........................................................................................................1-5

1-5-1. Matching Connectors and Cables.......................................................................................1-5

1-5-2. Input/Output Signals of the Connectors................................................................................1-5

2. Periodic Check and Maintenance

2-1. Periodic Check List...........................................................................................................2-1

2-2. Hardware Monitor.............................................................................................................2-2

3. Service Overview

3-1. Precautions when Handling the Hard Disc Drive and DVD Drive...........................................................3-1

3-1-1. No Shock or Vibration..................................................................................................3-1

3-1-2. Trolley or Rack Mounting..............................................................................................3-1

3-1-3. No Static Electricity....................................................................................................3-1

3-1-4. Temperature, Humidity and Dust.......................................................................................3-1

3-1-5. When an Error Appears in an HDD or DVD Drive....................................................................3-1

3-2. Removing the Disc Without Ejecting (HVO-550MD Only)..................................................................3-3

3-3. Location of Main Parts and Functions........................................................................................3-4

3-4. Circuit Description............................................................................................................3-5

3-4-1. Recording System......................................................................................................3-5

3-4-2. Playback System........................................................................................................3-5

3-5. Functions of Onboard Parts...................................................................................................3-7

3-5-1. Description of Onboard LED Indicators................................................................................3-7

3-5-2. Function of Onboard Jumper...........................................................................................3-7

3-5-3. Description of Onboard Sensor.........................................................................................3-8

3-6. Software Version Upgrade....................................................................................................3-9

3-7. Lead-free Solder.............................................................................................................3-12

3-8. Lithium Battery..............................................................................................................3-13

3-9. Procedures After Replacement...............................................................................................3-14

3-10. Seven Segment Display......................................................................................................3-15

HVO-500MD/HVO-550MD 1

4. Message Lists

4-1. Description of Message Displays.............................................................................................4-1

5. Service Menu

5-1. Operational Procedures........................................................................................................5-1

5-1-1. To Enter the Service Menu.............................................................................................5-2

5-2. Menu Description.............................................................................................................5-5

5-2-1. Export Settings.........................................................................................................5-5

5-2-2. Import Settings.........................................................................................................5-5

5-2-3. Initialize HDD..........................................................................................................5-6

5-2-4. Use Factory Settings....................................................................................................5-6

5-2-5. Hardware Monitor......................................................................................................5-6

5-2-6. Obtain User Log........................................................................................................5-7

5-2-7. Obtain System Log.....................................................................................................5-7

5-2-8. Update Firmware.......................................................................................................5-7

5-2-9. Recovery Mode.........................................................................................................5-8

6. Replacement of Main Parts

6-1. Tightening Torque ............................................................................................................6-1

6-2. Top Cover.....................................................................................................................6-2

6-3. HPR-50/DIF-222/DIF-223 Board.............................................................................................6-3

6-4. Equal Electric Potential Terminal.............................................................................................6-6

6-5. DVD Drive (HVO-550MD Only) ............................................................................................6-7

6-6. DIMM.........................................................................................................................6-9

6-7. Lithium Battery..............................................................................................................6-10

6-8. DC Fan.......................................................................................................................6-12

6-9. Front Board..................................................................................................................6-13

6-10. HDD..........................................................................................................................6-15

6-11. USBDOM....................................................................................................................6-17

6-12. MB Board....................................................................................................................6-18

7. Electrical Adjustment

7-1. Idling Adjustment.............................................................................................................7-1

8. Spare Parts

8-1. Note on Repair Parts..........................................................................................................8-1

8-2. Exploded Views...............................................................................................................8-2

8-3. Supplied Accessories..........................................................................................................8-7

9. Diagrams

Overall..................................................................................................................................9-1

Frame Wiring...........................................................................................................................9-2

HVO-500MD/HVO-550MD 2

Manual Structure

Purpose of this manual

This manual is the service manual of HD Video Recorder HVO-500MD and HD Video Recorder HVO-550MD.

This manual is intended for use by trained system and service engineers, and describes the information required for

board-level service.

The service of this unit is basically performed by the replacement of board. Therefore, the schematic diagram, board

layout and electrical parts list are not contained.

Related manuals

Beside this Service Manual, the following manuals are available for the unit. For obtaining, contact your local Sony

Sales Office/Service Center.

• “Instructions for Use” CD-ROM (Supplied with this unit)

This manual describes how to operate the this unit.

• “Protocol Manual” CD-ROM (Supplied with this unit)

This manual describes the protocol for controlling this unit.

Trademarks

Trademarks and registered trademarks used in this manual are follows.

• Windows is a registered trademark of Microsoft Corporation in the United States and Other countries.

• HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI

Licensing LLC.

Other system names and product names written in this manual are usually registered trademarks or trademarks of

respective development manufacturers.

HVO-500MD/HVO-550MD 3

Section 1

Installation

1-1. Operating Environment

Operating temperature: +5 °C to +40 °C

Operating humidity: 20 % RH to 80 % RH (Maximum wet-bulb temperature: 30 °C) (no condensation)

Storage temperature: –20 °C to +60 °C

Storage humidity: 20 % RH to 90 ％ RH (Maximum wet-bulb temperature: 30 °C) (no condensation)

Operating pressure: 700 hPa to 1,060 hPa

Storage pressure: 700 hPa to 1,060 hPa

Mass:

• HVO-500MD: Approx. 2.9 kg

• HVO-550MD: Approx. 3.2 kg

HVO-500MD/HVO-550MD 1-1

1-2. Power Supply

1-2-1. Power Specifications

Note

Be sure to use power of this unit within the following range of power voltage and current.

Power voltage: +12VDC to +24VDC (Supplied from AC adaptor AC-80MD)

Current consumption:

• HVO-500MD:

- 3.2 A (DC +12 V input)

- 1.6 A (DC +24 V input)

• HVO-550MD:

- 3.5 A (DC +12 V input)

- 1.8 A (DC +24 V input)

Rush current:

• 4.82 A (DC +12 V input)

• 4.44 A (DC +24 V input)

Note

DC power needs the capacity to accept the inrush power.

If capacity is not sufficient, breaker of supply side DC power may be operated or this unit may not functions.

HVO-500MD/HVO-550MD 1-2

1-3. Accessories

This unit consists of the following parts:

• HVO-500MD/550MD unit (1)

• Before Using This Unit (1)

• CD-ROM for PC

(including the Instructions for Use in seven languages and

Protocol Manual in two languages) (1)

• Warranty (1)

• AC adapter AC-80MD (1)

• Instruction Manual AC-80MD (1)

• Service contact list (1)

HVO-500MD/HVO-550MD 1-3

1-4. Optional Accessories

The optional accessory of this unit is as follows:

• Foot Switch FS-24

Note

FS-24 is drip-proof protection class IPx3. Therefore, FS-24 can not be used in the place that is exposed to a liquid like

an operating room. To safety, in case the product is used in the place that is exposed to a liquid like an operating room,

use the product that is compatible with IPx6 or higher.

REMOTE contact point switch connector

Connector specifications (stereo miniature jack)

3

2

1

Pin No. Signal Name Function

1 GND –

2 TRIGER SIGNAL (TTL) When the condition is changed more than 100 msec, the action is started

according to the setting of the REMOTE contact point switch.

3 BUSY STATUS (TTL) According to the setting of the REMOTE contact point switch connector,

it becomes high level.

HVO-500MD/HVO-550MD 1-4

1-5. Matching Connectors

1-5-1. Matching Connectors and Cables

Use the following connectors, cables or equivalents when connecting cables to the unit.

HVO-500MD/550MD side connec-

tor

Matching connector and cable 　

　Name Part No.

VIDEO IN BNC, MALE Commercially supplied

S VIDEO IN – Commercially supplied

AUDIO IN Stereo mini jack Commercially supplied

DVI-D IN DVI 19Pin Commercially supplied

HDMI IN　Type A Commercially supplied

RGB IN Mini D-SUB 15-pin Commercially supplied

VIDEO OUT BNC, MALE Commercially supplied

S VIDEO OUT – Commercially supplied

AUDIO OUT Stereo mini jack Commercially supplied

DVI-D OUT DVI 19Pin Commercially supplied

HDMI OUT Type A Commercially supplied

NETWORK RJ-45 Commercially supplied (shielded type)

USB 1 ～ 3 USB Type A Commercially supplied (5 m or less)

USB 4 USB Type B Commercially supplied (5 m or less)

REMOTE 1 ～ 2 Stereo mini jack Foot switch (Commercially supplied)

MONITOR RJ-45 PARALLEL REMOTE (Commercially

supplied)

RS-232C D-SUB 9Pin 9-pin to 9-pin cross cable (Commercially

supplied)

1-5-2. Input/Output Signals of the Connectors

Analog video inputs

• VIDEO IN (BNC type x 1,75 Ω terminated)

Composite, 1.0 V p-p, 75 Ω, sync negative

• S VIDEO IN (4-pin mini DIN x 1,75 Ω terminated)

Y: 1.0 V p-p (75 Ω) sync negative

C (Burst): 0.286 V p-p (75 Ω) (NTSC)/0.3 V p-p (75 Ω) (PAL)

Analog audio inputs

• AUDIO IN (Stereo mini jack x 1)

1.4 Vrms (Full bit), input impedance 10 kΩ or more, unbalanced

Digital signal inputs

• DVI-D IN (DVI 19-pin x 1)

TMDS (single link)

• HDMI　IN (Type A x 1)

Analog video outputs

• VIDEO OUT (BNC type x 1)

Composite, 1.0 V p-p, 75 Ω, sync negative

• S VIDEO OUT (4-pin mini DIN x 1)

Y: 1.0 V p-p (75 Ω) sync negative

C (Burst): 0.286 V p-p (NTSC)/0.3 V p-p (PAL)

HVO-500MD/HVO-550MD 1-5

Analog audio outputs

• AUDIO OUT (Stereo mini jack x 1)

1.4 Vrms (Full bit), load impedance 10 kΩ, unbalanced

Digital signal outputs

• DVI-D OUT (DVI 19-pin x 1)

TMDS (single link)

• HDMI (Type A x 1)

REMOTE RS-232C

RS-232C (D-Sub 9-pin, Male), to Terminal

(EXT VIEW)

15

69

Pin No. Signal

Name

Function

1 DCD Data Carrier Detect

2 RXD Received data

3 TXD Transmitted data

4 DTR Data terminal ready

5 SGND Ground

6 DSR Data set ready

7 RTS Request to send

8 CTS Clear to send

9 RI Ring Indicator

S VIDEO IN/OUT

Mini DIN 4-pin (Female)

4

2

3

1

_

EXT VIEW

_

Pin No. Signal Name

1 A GND

2 A GND

3 Y

4 C

REMOTE MONITOR (RJ-45)

• HVO-500MD/550MD side

To match the using monitor and using cable, set in the Contact Switch tab of System Admin Settings. (Refer

to Instructions for Use.)

• SONY monitor side

Assign varies depending on the monitor. Refer to the Instruction Manual of the using monitor.

HVO-500MD/HVO-550MD 1-6

Section 2

Periodic Check and Maintenance

2-1. Periodic Check List

This list does not indicate the warranty period of the parts.

The replacement time varies depending on the operation environment and the condition of the unit.

For location of parts, refer to“3-3. Location of Main Parts and Functions”.

Replaced parts Hardware monitor Replacement cycle

HDD unit HDD operation time

HDD condition

20000H

Display other than normal.

When one of these conditions is exceeded , or about two years, or SYSTEM

ERR.0201 is frequently displayed on Front panel.

DVD drive

(HVO-550MD only)

DVD RUNNING

HOURS

2000H

DVD TRAY OPEN/

CLOSE

10000 times

When one of these conditions is exceeded, or SYSTEM ERR.0701 is fre-

quently displayed on front panel or writing error is frequently generated.

Lithium battery Battery remaining Display other than normal.

The above or eight years at normal temperature or ERR. BATTERY is dis-

played.

HVO-500MD/HVO-550MD 2-1

2-2. Hardware Monitor

A hardware monitor can display on the monitor the cumulative period of using the hard disc and DVD drive.

Use this hardware monitor display as a reference in performing the periodic check.

HVO-500MD

HVO-550MD

Item Setting Function

HDD Working Time Display only Displays the HDD’s cumulative period of use

DVD Drive Working Time

(HVO-550MD only)

Display only Displays the DVD writing laser’s cumulative period of use

DVD Tray Open Count (HVO-550MD

only)

Display only Displays the tray’s cumulative number of opening and closing

Display procedure

For the details of operating the menu, refer to “5. Service Menu”.

HVO-500MD/HVO-550MD 2-2

Section 3

Service Overview

3-1. Precautions when Handling the Hard Disc Drive and DVD Drive

Hard Disc Drive (HDD) and DVD Drive (HVO-550MD only) are installed in this unit.

These are precision parts. Therefore, Data in the HDD, or HDD and DVD drive itself are easily damaged by the causes

such as shock, vibration, static electricity, bad conditions of temperature, humidity and dust.

When repairing this unit, read fully the following cautions, and perform the operation with extra care.

3-1-1. No Shock or Vibration

When transporting or moving;

• Be sure to turn off the power.

• Pack the unit using the packaging materials specified by the manufacturer.

• Use a proper low-vibration cart.

• Put a cushion on the cart.

• Avoid rough routes, and manage the cart gently.

Tip

Cushion: Polyethylene foam (density: 10 kg/m³, surface intrinsic resistance: 10¹¹ to 10¹² Ω, thickness: 20 mm) or

equivalent.

When placing on a floor or a table;

• Put the unit with the specified rubber feet on it gently.

• Do not place the unit near vibrating equipment.

For the unit, HDD and DVD drive;

• Do not drop the tool on the unit or do not hit the unit by tool.

Take extra care;

• Do not give vibration or shock to the unit while the power is turned on, or within about 30 seconds after turning

off the power.

3-1-2. Trolley or Rack Mounting

• Be careful not to give shock to the unit with HDD or DVD drive in the rack.

• If other HDD or DVD drive-equipped unit is in the rack, be sure to turn off the power of the unit.

3-1-3. No Static Electricity

• Keep static-producing items such as plastics away from the working area.

• When you touch an HDD or DVD drive, be sure to wear a grounded earth-band to protect against static electricity.

3-1-4. Temperature, Humidity and Dust

• Temperature and humidity of storage and operating condition must be kept within the correct specified range.

• To prevent the adverse effects, do not use or storage in a dusty area.

3-1-5. When an Error Appears in an HDD or DVD Drive

• Treat the HDD or DVD drive conform to the above cautions, even when an error appeared.

HVO-500MD/HVO-550MD 3-1

• Keep the HDD or DVD drive in the condition in which the error appeared, and record the details of the error.

HVO-500MD/HVO-550MD 3-2

3-2. Removing the Disc Without Ejecting (HVO-550MD Only)

Tool: Thin screwdriver (diameter: 1.5 mm (1/16 inches) or less) or solid wire

1. Turn off the power and unplug the power cord from the wall outlet.

2. Insert a tool into the hole and push out the tray.

3. Draw out the tray by hand, and remove the disc.

HVO-500MD/HVO-550MD 3-3

3-3. Location of Main Parts and Functions

43

6

2

1

5

7

HDD

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㩿㪟㪭㪦㪄㪌㪌㪇㪤㪛㩷㫆㫅㫃㫐㪀

㪣㫀㫋㪿㫀㫌㫄㩷㪙㪸㫋㫋㪼㫉㫐

㪛㪚㩷㪽㪸㫅

No. Board name Function

1 DIF-222 DVI-D，HDMI，VIDEO INPUT CIRCUIT

2 DIF-223 DVI-D，HDMI，VIDEO OUTPUT CIRCUIT

3 DIMM MEMORY MODULE

4 Front board INTERFACE MICRO CONTROLLER

5 HPR-50 VIDEO/AUDIO CAPTURE CIRCUIT

6 MB board SYSTEM CONTROL

7 USBDOM OS BOOTING

HVO-500MD/HVO-550MD 3-4

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