AGT-TAS74-81

AGT INDUSTRIAL AGT-TAS74-81 Owner's manual

  • Hello! I've reviewed the product manual for the AGT-TAS74/81 Rototiller. This document provides detailed safety precautions, assembly instructions, and operation guidelines for your 3-point linkage tractor rototiller. It also covers maintenance procedures and adjustments, including slip clutch settings. I'm ready to assist with any questions you have about the rototiller.
  • What should I do before operating the rototiller?
    What should I use when driving pins in or out?
    Where is the oil level in the top gearbox?
    How to check oil level in the side gearbox?
PRODUCT MANUAL
AGT INDUSTRIAL
3 Point Linkage Tractor Rototiller
Ver.1.1.3
https://www.agrotkindustrial.com/
Model:AGT-TAS74/81
[email protected] https://www.agrotkindustrial.com/
P2
2/17
3/17
TABLE OF CONTENTS
4/17
7/17
13/17
15/17
17/17
[email protected] https://www.agrotkindustrial.com/
P3
TO THE OWNERS
GENERAL COMMENTS
Congratulations for having this Tractor Rototiller ! Your Tractor Rototiller was
carefully designed and manufactured to give you years of dependable
service. Your Tractor Rototiller will require some minor maintenance to keep
it in top working condition.
Please observe all safety precautions and maintenance procedures as
described in this manual.
BEFORE OPERATION
Thoroughly read and understand the instructions given in this manual before
operation. Refer to the "Safety Label" section, read all instructions noted on
them.
Do not allow anyone to operate his equipment who has not fully read and
comprehended this manual and who has not been properly trained in the
safe operation of the equipment.
SERVICE
Please remember to use only manufacturer replacement parts. Substitute
parts may not meet the standards required for safe, dependable operation.
[email protected] https://www.agrotkindustrial.com/
P4
SAFETY PRECAUTIONS
BEFORE OPERATION
1. The operator must read the operation manual carefully before
installation, operation or maintenance. Improper operation will cause the
machine damage or the operator death.
2. Read all the safe signs and safe declarations. Follow all the professional
safe terms, local laws or the professional directions.
3. Familiar with the Tractor Rototiller about functions, specs and operation.
Replace the to-be-damaged parts in time. Make sure all the hydraulic
installations and couplings connect firmly, and all the safe signs stick on the
suitable positions clearly.
1. Operator should be familiar with all functions of the unit.
2. Make sure all guards and shields are in place and secured before operating
implement.
3. Keep all persons away from equipment and work area.
4. Dismounting from a moving unit can cause serious injury or death.
5. Keep hands, feet, and clothing away from power-driven parts.
6. Detach and store implement in an area where children normally do not play.
Secure implement by using blocks and supports.
IMPORTANT
Always wear proper safety glasses, goggles, or a face shield when
driving pins in or out, or when any operation causes dust, flying
debris, or any other hazardous material.
[email protected] https://www.agrotkindustrial.com/
P5
SAFETY PRECAUTIONS
Operator Safety
Wear protective clothing and equipment appropriate for the job. Clothing
should be snug fitting without fringes and pull strings to avoid entanglement
with moving parts.
Prolonged exposure to loud noise can cause hearing impairment or
hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
Operating equipment safely requires the operators all attention, Avoid
wearing radio headphones while operating machinery.
Tool Safety
Inspect entire machine before each use. Replace damaged or worn parts.
Check for fuel leaks and make sure all fasteners are in place and securely
fastened.
Maintenance Safety
Maintain according to recommended procedures included in this manual.
Disconnected the spark plug wire before performing maintenance.
Stop engine before removing fuel cap.
Use only genuine replacement parts of the engine manufacturer.
[email protected] https://www.agrotkindustrial.com/
P6
SAFETY PRECAUTIONS
Wear Protective Equipment
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic lines
or performing work on the system.
Make sure all hydraulic fluid connections are tight and all hydraulic hoses
and lines are in good condition before applying pressure to the system.
Use a piece of paper or cardboard, NOT BODY PARTS to check for
suspected leaks.
Wear protective gloves and safety glasses or goggles when working with
hydraulic systems.
DO NOT DELAY. If an accident occurs, see a doctor familiar with this type of
injury immediately. Any fluid injected into the skin or eyes must be treated
within a few hours or gangrene may result.
Transportation and Storing
Always shut off the fuel valve and engine.
Always allow engine to cool.
Store machine and fuel where fuel vapors cannot reach sour combustion
like, water heaters, electric motors, switches, furnaces, etc.
Always secure the machine with tie downs or similar restraints when
transporting.
The machine be stored in a manner that prevents it from falling, rolling or
tipping.
[email protected] https://www.agrotkindustrial.com/
P7
ROTOTILLER ASSEMBLES
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
1
Bolt M10*25
GB/T5783-2000
4
1A
Bolt M0*25
GB/T5783-2000
3
1B
Bolt M10*25
GB/T5783-2000
3
2
Frame Weldment
TS-81-01-01-00
1
2
Frame Weldment
TS-74-01-01-00
1
2
Frame Weldment
TS-66-01-01-00
1
2
Frame Weldment
TS-58-01-01-00
1
2
Frame Weldment
TS-50-01-01-00
1
3
split pin
TS-66-01-02-03
3
[email protected] https://www.agrotkindustrial.com/
P8
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
4
Lower Hitch Block
TS-66-01-02-02
2
5
Lower Hitch Connecting
Seat Panel
TS-81.01.02. 01-02
2
5
Lower suspension
connecting plate
Weldment
TS-81.01.02. 01
2
5
Lower suspension
connecting plate
Weldment
TS-50/58/66/74
2
6
V Bolt
TS-66-01-02-01
2
7
Bolt Ml2*35
GB/T5783-2000
10
7A
Bolt Ml2*35
GB/T5783-2000
2
7B
Bolt M2*30
GB/T5783-2000
2
8
U Bolt
TS-66-03-01
2
9
Support - Drive shaft
housing
TS-66-03-02
2
10A
Support - Gearbox
Shielding
TS-66-02-02-02
1
10B
Bolt
GB/T5783-2000
3
10C
Gearbox Shield
TS-66-02-02-01
1
11
A Frame
TS-66-01-03-01-00
1
12
Top Hitch Pin
TS-66-01-03-01
1
13
Bolt Ml0*20
GB/T5783-2000
4
13A
Bolt M10*25
GB/T5783-2000
4
13B
Bolt M10*25(4)M10*30
(2)
GB/T5783-2000
6
13C
Bolt M10*25
GB/T5783-2000
2
14
Gearbox Support Tube
TS-81-04-00
1
ROTOTILLER ASSEMBLES
[email protected] https://www.agrotkindustrial.com/
P9
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
14
Gearbox Support Tube
TS-74-04-00
1
14
Gearbox Support Tube
TS-66-04-00
1
14
Gearbox Support Tube
TS-50/58-04-00
1
15
Floating Seal 72*35*10
HG4-692-67
1
16
Snap Ring 072
GB/T893. 1-1986
1
17
Bearing 6207
GB/T276-1994
2
18
Pinion Gear
TS-66-02-05
1
19
Bolt M8*16
GB/T5783-2000
4
20
Gearbox Oil Plug (Dip
Stick)
1
21
Housing - Gearbox
TS-66-02-01
1
22
Bearing 6307
GB/T276-1994
1
23
Spacer
TS-66-02-04
1
24
Gasket Bearing Cover
102*^75*0. 5
TS-66-02-03
1
25
Bearing Cover
TS-66-02-02
1
26
Breather Cap 5
1
26A
Add Oil Bolt Ml6*1. 5
1
27
Bolt M8*25
GB/T5783-2000
16
28
Side Drive Cover
TS-66-08-01-00
1
29
Gasket - Gear/Chain Cover
TS-66-08-01
1
30
Snap Ring Ext.
GB/T894. 2-1986
2
31
Output Gear Shim
32
Input Gear
TS-66-02-09
1
33
Gasket-Driving Gear
TS-66-02-08
1
34
Drive Shaft
TS-81-02-10
1
34
Drive Shaft
TS-74-02-10
1
34
Drive Shaft
TS-66-02-10
1
34
Drive Shaft
TS-58-02-10
1
34
Drive Shaft
TS-50-02-10
1
35
Bearing 6308
GB/T276-1994
2
ROTOTILLER ASSEMBLES
[email protected] https://www.agrotkindustrial.com/
P10
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
36
Bolt Ml0*30
GB/T5783-2000
6
36A
Bolt Ml2*25
GB/T5783-2000
6
37
Side Panel - Left
TS-66-01-04-00
1
38
Gasket - Drive shaft
151*136*0. 5
TS-66-02-07
2
39
Drive Shaft Tube Housing
TS-81-02-01-00
1
39
Drive Shaft Tube Housing
TS-74-02-01-00
1
39
Drive Shaft Tube Housing
TS-66-02-01-00
1
39
Drive Shaft Tube Housing
TS-58-02-01-00
1
39
Drive Shaft Tube Housing
TS-50-02-01-00
1
40
Lifting Hook
TS-66-02-11
1
41
Oil Seal - Drive shaft
tube housing40*65*8
HG4-692-67
1
42
Ring Gear
TS-66-02-06
1
44
Drain Plug
1
45
Lock Nut M24*l. 5
1
46
O-Ring023. 6*3. 55
GB/T3452. 1-2005
1
47
Bearing 30306
GB/T297-1994
2
48
Snap Ring 072
GB/T893. 1-1986
1
49
Idler Gear
TS-66-08-02
1
50
Plain Washers 030
1
51
Lock Nut M35*1.5
1
52
Retaining Washer 035
GB/T858-1988
1
53
Bottom Gear
TS-66-08-04
1
54
Shim
TS-66-08-06
1
55
Snap Ring 0100
GB/T893. 1-1986
1
56
Gasket - Rotor168*
115*0. 5
TS-66-08-08
1
57
Bearing 6309
GB/T276-1994
1
58
Oil Seal 80*50*12
HG4-692-67
1
59
Bearing Support - Left Side
TS-66-08-05
1
60
Rotor Support shaft
TS-66-08-07
1
ROTOTILLER ASSEMBLES
[email protected] https://www.agrotkindustrial.com/
P11
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
61
Rotor Shield-Left
TS-66-08-09
1
62
Bolt M12*35
GB/T5783-2000
6
62A
Bolt M12*30
GB/T5783-2000
6
63
Bolt M2*1. 25*35
GB/T5786-2000
96
64
Tiller Blade
2-012.4 pitch 42. 4
48
65
Rotor Weldment
TS-81-09-01-01-00
1
65
Rotor Weldment
TS-74-09-01-01-00
1
65
Rotor Weldment
TS-66-09-01-01-00
1
65
Rotor Weldment
TS-58-09-01-01-00
1
65
Rotor Weldment
TS-50-09-01-01-00
1
66
Dust Cover-Right
TS-66-09-01
1
67
Rotor Support shaft - Right
side
TS-66-09-03
1
68
Oil Seal 62*45*12
HG4-692-67
1
69
Bearing Support
TS-66-09-04
1
70
Retaining Washer
TS-66-09-08
1
71
Bolt 2*20
GB/T5783-2000
1
72
Dust Cover-Right
TS-66-09-02
1
73
End Cap - Rotor Right side
TS-66-09-07
1
74
Bolt Ml 0*35
GB/T5783-2000
4
75
Grease Fitting Ml 0*1
1
76
Pin - Stand
TS-66-05-01
1
77
R-Clip - Stand
TS-66-05-02
1
78
Stand Bracket
TS-66-05-02-00
1
79
Stand Leg
TS-66-05-01-00
1
80
Skid Weldment
TS-66-06-00
1
81
Bolt Ml 6*90
2
82
Tailgate
TS-81-07-01-00
1
ROTOTILLER ASSEMBLES
[email protected] https://www.agrotkindustrial.com/
P12
ROTOTILLER ASSEMBLES
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
82
Tailgate
TS-74-07-01-00
1
82
Tailgate
TS-66-07-01-00
1
82
Tailgate
TS-58-07-01-00
1
82
Tailgate
TS-50-07-01-00
1
83
Tailgate Chain assembly
TS-66-07-02-01
1
84
Side Panel - Right
TS-66-01-01
1
85
Gasket 2 (0119*0*95*0. 5)
TS-66-09-06
1
86
Gasket 1( 150* 108*0. 5)
TS-66-09-05
1
87
Shim 2
T*.04-02
1
[email protected] https://www.agrotkindustrial.com/
P13
DRIVE SHAFT ASSEMBLES
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
1
6 Spline Yoke for tractor side
1
2
Pin Ф13*47
1
3
Spring Ф0.9*25
1
4
Circlips Ф27
8
5
U.joint 27x74.5
2
6
Outer tube yoke
1
7
pin Ф10*65
1
8
Triangle Outer tube
1
9
Outer shield cone
1
10
Outer shield bearing
1
11
Outer shield tube
1
11
Inner shield tube
1
12
Inner shield bearing
1
13
Inner shield cone
1
14
Safety Chain
2
15
Bolt M10*95
6
16
Spring Ф6.5*46
6
17
Washer Ф10
6
18
Nylon self-locking nut M10
6
[email protected] https://www.agrotkindustrial.com/
P14
DRIVE SHAFT ASSEMBLES
S/N
PART NO.
PART DESCRIPTION
QTYS
NOTE
19
blind flange
1
20
driven plate
1
21
Friction disk
2
22
Bolt M12*70
2
23
Washer Ф12
2
24
Nylon self-locking nut M12
2
25
flange
1
26
Nylon bushing
1
27
Clutch Yoke
1
28
Inner tube Yoke
1
29
Pin Ф10X60
1
30
Triangle Inner tube
1
[email protected] https://www.agrotkindustrial.com/
P15
OPERATION INSTRUCTIONS
Check the unit before attaching the rotary tiller to the tractor to ensure there is oil in
the top and side gear box. See Maintenance section for lubricant specifications.
Check the oil grease points before starting operation
Oil level: Top gearbox 1 1/2” from the end of the dip stick.
When sitting slightly tilted forward, oil should at the bottom of the fill plug on the side gearbox cover.
Grease: Right Rotor bearing, PTO shaft Cross & Bearings
Attaching to the tractor
1. With the Rotary Tiller on a level surface, back the Cat. 1 tractor so the tractor lift arms are
even with the unit’s lower hitch pins. Lower or raise the tractor hitch arms until the 7/8” bushing
in the arm is inside the clevis of lower hitch points. Be sure nothing is between the tractor and
the tiller before backing up.
2. Insert the lower hitch pin through the lower hitch blocks and the tractor arm. The YCT series
tillers have adjustable lower hitch blocks that can be slide to facilitate usage on larger tractors.
3. Secure the lift arm in place by using a 7/16” lynch pin or other fastener.
4. Repeat with the other arm.
5. Connect the driveline to the tractor’s PTO output shaft. Secure it in place.
6. Connect the tractor top link to the upper hitch point of the rotary tiller.
7.Start the tractor and slowly raise the tiller. Check for drawbar interference. Be sure that the PTO
driveline does not bottom out when lifting the machine to it’s maximum height. If it does appear
that it could bottom out, it is necessary to shorten the PTO driveline. (See Shortening a PTO
Driveline section). Ensure that in the working position there is an overlap of a minimum of 1/3
the length of each profile.
Shortening a PTO Driveline
1. With the implement attached to the tractor’s three point hitch, and the PTO driveline not installed,
separate the PTO driveline. Attach the implement end to the implement and the other end to the tractor
PTO input shaft.
2. Raise the implement by using the tractor’s hydraulic 3-point hitch to it’s maximum lift height.
3. Hold the half shafts next to each other and mark them so each end is approximately ½” from hitting the
end of the telescopic profiles.
4. Shorten the inner and out guard tubes equally.
5. Shorten the inner and outer profiles by the same length as the guard tubes. Using a rat tail file, round
off all sharp edges and burrs. Grease the telescopic profile generously before reassembling.
Do not shorten too much, the proper overlap is a minimum of 1/3 the
length of each profile.
[email protected] https://www.agrotkindustrial.com/
P16
OPERATION INSTRUCTIONS
Caution: Slip Clutches may get hot. Do Not Touch. Keep the slip clutch area
clear of an material that may catch fire.
Slip clutches have adjustable torque settings. The torque setting varies with the different
compression of each spring. All the springs should have an equal amount of compression.
IMPORTANT: Do not over-tighten the compression nuts as this may impair performance or cause
premature wearing of the slip clutch.
Slip Clutch adjustments
1.Using a marker, scribe a line across the exposed edges of the clutch plate and friction discs.
2.Back off compression nuts to free friction discs by turning each nut exactly 2 revolutions.
3.Start the tractor and run the driveline at a low idle to slip the friction discs. This will remove the dirt,
corrosion and surface floss from the clutch plate faces.
4.Disengage PTO, shut down the tractor and wait for all components to come to a complete stop.
5.Inspect the clutch and ensure that the scribed markings on the disc and plates have changed position. If
any two marks are still aligned, this is an indication that these discs have not slipped. It may need to
completely disassemble the clutch to free them up.
6.After ensuring all discs are free, tighten the compression nuts, uniformly, exactly 2 revolutions to resent the
clutch original pressure.
Working Depth Adjustment
The working depth is controlled by raising or lowering the side skids. If the skids are raised, the working
depth increases. By lowering the skids, the tilling depth with decrease.
Tailgate adjustment
The tailgate can be adjusted to help smooth and
compact the tilled ground. Release the chain and
secure to the desired height.
Start up
After making the necessary adjustments, lower the
rotary tiller until the blades are a couple of inches
from the ground. Engage the PTO and slowly
lower the tiller to begin working.
Removal and Storage
After finishing, remove the rotary tiller from the tractor.
1. Put the PTO driveline in a safe location to avoid damage.
2. Clean and dry the equipment.
3. Replace any damaged or worn parts.
4. Check all bolts and nuts for tightness.
5. Lubricate and protect the machine from the elements.
[email protected] https://www.agrotkindustrial.com/
P17
NOTES
/