Henny Penny FM05-265B User manual

Brand: Henny Penny

Model: FM05-265B

Type: User manual

Henny Penny FM05-265B smoker box enables commercial kitchens to add a smoky flavor to food using wood chips or spices. It integrates with compatible combi steamers, allowing you to program smoking into your cooking processes. The adjustable intensity setting lets you control the amount of smoke, while the pre-glow function ensures even burning. Simply load the firebox with wood chips, connect the outgoing air pipe to the combi steamer, and let the smoker box do the rest.

Operating

manual

Smoker box

FM05-265-B • 2/15/2021

FM05-265-B en-US

Read the operating instructions prior to commissioning

Operating and display elements

a b

Safety temperature limiter

indicator light

Heating

indicator light

FM05-265-B

2 Operating instructions

Manufacturer

Henny Penny Corporation

P.O.Box 60

Eaton,OH 45320

USA

Phone +1 937 456-8400

Fax +1 937 456-8402

Toll free in USA

Phone +1 937 417-8417

Fax +1 937 417-8434

www.hennypenny.com

3Operating instructions

Directory of contents

4 Operating instructions

1Introduction......................................................................... 5

1.1About this manual ............................................................................ 5

1.1.1Explanation of signs ..................................................................................  6

1.2Intended use ..................................................................................... 7

1.3Warranty............................................................................................ 7

2Safety instructions ............................................................. 8

3Description of the unit ....................................................... 9

3.1Overview of the unit ......................................................................... 9

3.2Function of the display elements ................................................. 10

4Using the smoker box...................................................... 11

4.1Preparing the smoker box ............................................................. 11

4.2Smoking .......................................................................................... 12

4.3After smoking ................................................................................. 15

4.4Pausing and ending operation...................................................... 15

5Cleaning and caring for the smoker box........................ 16

5.1Preventing corrosion ..................................................................... 16

5.2Removing rust spots...................................................................... 16

5.3Cleaning the housing..................................................................... 17

5.4Cleaning the intake pipe ................................................................ 17

6Troubleshooting ............................................................... 19

6.1Cause of error and remedy............................................................ 19

6.2Nameplate ....................................................................................... 19

7Carrying out maintenance ............................................... 20

7.1Filling out the maintenance certificate......................................... 20

8Disposing of unit in an environmentally responsible

manner ................................................................................. 22

FM05-265-B

Introduction

5Operating instructions

1 Introduction

1.1 About this manual

The operating instructions are part of the unit and contain information:

•on safe operation,

•on cleaning and care

•on remedial actions in case of faults.

Observe the following notes and adhere to them:

•Read the operating instructions completely before operating the

unit for the first time.

•Make the operating instructions available to the operator at all

times at the operating site of the unit.

•Insert any supplements from the manufacturer.

•Keep the operating instructions throughout the service life of the

unit.

•Pass on the operating instructions to any subsequent operator of

the unit.

Target group The target group of the instruction manual is the operator, who is

entrusted with the operation, cleaning and care of the unit.

Figures All figures in this manual are intended as examples. Discrepancies

can arise between this and the actual unit.

FM05-265-B

Introduction

6 Operating instructions

1.1.1 Explanation of signs

DANGER Imminent danger

Failure to comply will lead to death or very severe injuries.

WARNING Potential danger

Failure to comply can lead to death or very severe injuries.

CAUTION Dangerous situation

Failure to comply can lead do slight to moderately severe injuries.

NOTICE Property damage

Failure to comply can cause property damage.

INFORMATION Information

Notes for better understanding and operation of the unit.

Symbol / sign Meaning

•Listing of information.

Action steps which can be performed in

any sequence.

Action steps which must be performed

in the specified sequence.

Result of an action performed or

additional information relating to it.

FM05-265-B

Introduction

7Operating instructions

1.2 Intended use

This unit is intended to be used solely for commercial purposes,

particularly in commercial kitchens.

This unit may only be used with suitable accessories and for the

cooking of food.

It is forbidden to use the unit for other purposes, which include

the following:

•As set-down area in or on the unit

•Heating rooms

1.3 Warranty

The warranty is void and safety is no longer assured in the event of:

•Improper conversion or technical modifications of the unit,

•Improper use,

•Improper startup, operation or maintenance of the unit,

•Problems resulting from failure to observe these instructions.

FM05-265-B

Safety instructions

8 Operating instructions

2 Safety instructions

The unit complies with applicable safety standards. Residual risks

associated with operation or risks resulting from incorrect operation

cannot be ruled out and are mentioned specifically in the safety

instructions and warnings.

The operator must be familiar with regional regulations and observe

them.

In addition, the operator must heed the safety information in the

operating instructions of the Combisteamer.

Hot surfaces Risk of burns from hot surfaces

•Protect arms and hands by wearing suitable protective gloves.

•Do not touch heating elements, hot surfaces or accessories

immediately after use.

•Allow surfaces to cool prior to cleaning.

Fire prevention Risk of fire from overheating

•Observe the unit during operation.

Firefighting

•In the event of a fire, disconnect the unit from the electrical supply

mains.

Improper cleaning Risk of chemical burns from cleaning agent

•Follow the instructions of the cleaning agent manufacturer.

Risk of property damage from improper cleaning

•Clean the unit after using it.

•Do not clean the unit with a high-pressure cleaner or water jet.

•Do not shock the unit by cooling it abruptly.

•Do not immerse the housing in water.

•Clean the unit regularly.

FM05-265-B

Description of the unit

9Operating instructions

FM05-265-B

3 Description of the unit

The smoker box is permanently installed on the Combisteamer and

enables smoking to be carried out in the cooking zone. Smoking can

be programmed into the cooking processes.

3.1 Overview of the unit

Image: Combisteamer with smoker box

a Smoker box b Combisteamer

Description of the unit

10 Operating instructions

Image: Smoker box

a Ventilation grille e Housing

b Firebox f Power cable

c Handle g

Outgoing air pipe

closure

d Display elements h Outgoing air pipe

3.2 Function of the display elements

Display element Function

Safety temperature limiter

indicator

light

•Lights up red if the safety temperature limiter has tripped.

Heating

indicator light •Lights up green if the smoker box is heating.

FM05-265-B

Using the smoker box

11Operating instructions

4 Using the smoker box

WARNING Explosion and fire hazard

• Do not use any fuel, e.g. smoking pellets or sawdust, in powder form.

• Ensure that the wood chips are sufficiently large.

• The wood chips must measure at least 0,2 in along the edge.

INFORMATION When the smoker box is not being used, the piping between the combisteamer

and the smoker box must be removed to ensure proper operation of the Com-

bisteamer. To do this, disconnect the outgoing air pipe from the intake pipe, ro-

tate it clockwise and close the

outgoing air pipe

closure.

4.1 Preparing the smoker box

INFORMATION Nature and source of danger

Too large an amount of wood chips results in excessive smoking; according,

use less rather than more.

INFORMATION Nature and source of danger

The wood chips must be at least 0,2 x 0,2 in in size.

Tip • To prevent the wood chips from burning too quickly, place them in water

and allow them to soften for about 3 hours prior to smoking. About 1 hour

before starting, place the chips in a strainer and allow them to dry.

• To create smoke quickly, fill the firebox about 1/3 full with dry wood chips

and then fill the remaining space with the softened wood chips.

1. Open the

exhaust air pipe

closure.

2. Rotate the outgoing air pipe counterclockwise and connect it to the

intake pipe of the Combisteamer.

3. Remove the cooled firebox.

4. Check whether there is anything left in the firebox or the smoker box

and, if so, dispose of it safely.

5. Measure the amount of wood chips or spices needed for the desired

smoking process.

6. Place the wood chips or spices in the firebox.

7. Close the firebox.

FM05-265-B

Using the smoker box

12 Operating instructions

4.2 Smoking

CAUTION Risk of burns from hot ashes or embers

Failure to observe precautions can result in slight to moderately severe burns.

• Protect face by wearing a suitable face guard.

• Protect arms and hands by wearing suitable protective gloves.

• Do not dampen the wood chips with the hand shower before or during the

smoking process.

• Do not regulate or stop the smoking process with the hand shower.

CAUTION Risk of fire if Combisteamer is shut off during the smoking

process

Do not shut down Combisteamer until the smoking process has ended.

Possible settings for the smoking cooking mode:

Setting Possible setting Explanation

Intensity Mild Setting for the amount of smoke in the

cooking chamber; the higher the intensity,

the faster the wood chips burn

Normal

Intense

Pre-glow Slowly bring the wood chips to a state of

burning prior to smoking

Smoke removal After smoking, removes the smoke

remaining in the cooking chamber

Cooking time

Continuous operation

button

00:00:0 h:min:s

Ends after 24 hours

Cooking time

Time-controlled

Cooking time

button

00:00:5 — 29:59:55 h:min:s

In 5-second increments

Cooking time

Core temperature-

controlled

Core temperature

button

0 (32 ) — 99 °C (210,2 °F)

In 1-degree steps

Temperature 0 (32 ) — 180 °C (356 °F) Setting for the temperature in the cooking

chamber; the higher the temperature in the

cooking chamber, the faster the smoked

product cooks

FM05-265-B

Using the smoker box

13Operating instructions

temperature. An audible signal sounds on completion of pre-glowing

and the cooking chamber can be loaded. The smoking process starts

after the door is closed.

Smoking the first cooking step in a cooking program with several

cooking steps

At the Normal, Mild or Intense setting, the cooking step starts

automatically with pre-glowing of the smoker box as part of

Ready2Cook. The default setting for pre-glowing is 15 minutes. At the

same time, the cooking chamber is heated to the desired cooking

temperature. An audible signal sounds on completion of pre-glowing

and the cooking chamber can be loaded. The smoking process starts

after the door is closed.

Smoking as a subsequent cooking step in a cooking program with

several cooking steps

In this case, a cooking step at the Pre-glow intensity must be selected

first. Set a time of 15 to 30 minutes, depending on the type of wood and

size of the wood chips. Then select the cooking step with the desired

intensity of smoking. In the course of the process, an audible signal

sounds on completion of pre-glowing and the cooking chamber can be

loaded.

Prerequisite Smoker box prepared

Combisteamer switched on

1. Tap the "Manual cooking" field.

2. Tap the "Smoke" field. (a)

FM05-265-B

Smoking as separate cooking program

At the Normal, Mild or Intense setting, the cooking step starts

automatically with pre-glowing of the smoker box as part of

Ready2Cook. The default setting for pre-glowing is 15 minutes. At the

same time, the cooking chamber is heated to the desired cooking

Using the smoker box

14 Operating instructions

3. Tap the "Smoke" field. (b)

4. Select

Intensity

with a swipe gesture (c).

5. Confirm selection.

6. Set the cooking temperature and cooking time.

7. Confirm selection.

Smoking starts.

INFORMATION The cooking chamber fills with an increasing amount of smoke during the pre-

glow step.

Tip • An overly high temperature during smoking can result in the formation of

bitter-tasting substances.

• To brown the food being cooked prior to smoking, insert a separate cooking

step for this purpose.

FM05-265-B

Using the smoker box

15Operating instructions

4.3 After smoking

CAUTION Risk of burns from hot surfaces

• Allow surfaces to cool prior to cleaning.

CAUTION Risk of burns from hot ashes or embers

After the smoking process, the residue in the firebox can still be hot and cause

burns.

• Protect face by wearing a suitable face guard.

• Do not cool down the firebox or embers with the hand shower.

• Do not remove the firebox until it has cooled down.

• Do not remove the firebox if someone is under it.

• Place the firebox on a fireproof surface.

• Only store and transport ashes in a closed fireproof container.

CAUTION Risk of fire from hot ashes or remnants of embers

After the smoking process, the residue in the firebox may still be hot and could

quickly ignite any material that is added.

• Place wood chips only in an empty firebox.

Smoke removal

A smoke removal cooking step can be selected on completion of

smoking. The firebox must be empty or removed.

Prerequisite Previously added wood chips fully consumed

Smoker box cooled down

1. Remove the firebox from the smoker box and place it on a

fireproof surface.

2. Empty the firebox into a fireproof container.

3. Slide the firebox back into the smoker box.

4. If the smoker box is not used afterwards: Disconnect the outgoing

air pipe from the intake pipe, rotate it clockwise and close the

outgoing air pipe

closure.

4.4 Pausing and ending operation

Switch off the unit during pauses and at end of operation.

FM05-265-B

Cleaning and caring for the smoker box

16 Operating instructions

5 Cleaning and caring for the smoker box

CAUTION Risk of burns from hot surfaces

• Allow surfaces to cool prior to cleaning.

CAUTION Risk of chemical burns from cleaning agent

• Follow the instructions of the cleaning agent manufacturer.

• Take appropriate protective measures when handling aggressive cleaning

agents.

CAUTION Risk of falling from unstable climbing aids

• Use only approved ladders or step stools as climbing aids.

NOTICE Risk of property damage from extremely abrupt cooling

• Do not shock the unit by cooling it abruptly.

NOTICE Risk of property damage from improper cleaning

• Do not clean the unit with a high-pressure cleaner or water jet.

5.1 Preventing corrosion

•Keep the surfaces of the unit clean, with access to air.

•Remove lime, grease, starch and protein deposits from the unit's

surfaces.

•Expose parts made from non-rusting steel only briefly to contact

with highly acidic foods, spices, salts or the like.

•Avoid damaging the stainless steel surface with other metal items,

for instance, steel spatulas or steel wire brushes.

•Prevent contact with iron and steel, for instance, steel wool and

steel spatulas.

•Do not use bleaching or chlorine-containing cleaning agents.

•Clean contact surfaces with water.

5.2 Removing rust spots

•Remove fresh rust spots with a mild abrasive or fine sandpaper.

•Always remove rust spots completely.

FM05-265-B

Cleaning and caring for the smoker box

17Operating instructions

•Expose treated areas to fresh air for at least 24 hours. During this

time, do not allow any contact with greases, oils or foods so that a

new protective layer can form.

5.3 Cleaning the housing

Prerequisite Unit switched off and cooled down

Clean the housing with warm water and a commercially available

detergent.

5.4 Cleaning the intake pipe

INFORMATION Cleaning interval

Depending on the soiling level and intensity of use, the intake pipe must be

cleaned after no more than 3 months at the latest.

a b

Image: Cleaning accessories

a Brush b Funnel

FM05-265-B

Cleaning and caring for the smoker box

18 Operating instructions

Image: Combisteamer with smoker box removed

a Intake pipe

Prerequisite Combisteamer switched off and cooled down

Cooking chamber door closed

Brush, funnel and warm water with commercially available cleaning

agent prepared

Stable position of ladder if the intake pipe cannot be reached without

an aid.

1. Place funnel on open intake pipe.

2. Using the funnel, pour 1 liter of cleaning solution into the intake

pipe.

3. Remove the funnel.

4. Insert brush into the intake pipe from above.

5. Clean the entire intake pipe.

6. Remove the brush.

7. Place funnel on intake pipe.

8. Using the funnel, pour 1 liter of cleaning solution into the intake

pipe.

9. Using the brush, clean the entire intake pipe.

10.Repeat processes until the cleaning solution is clear when

entering the cooking chamber.

The intake pipe is now clean.

11.Remove coarse contamination from the cooking chamber.

12.Clean the cooking chamber with WaveClean.

Intake pipe and cooking chamber clean.

FM05-265-B

Troubleshooting

19Operating instructions

6 Troubleshooting

6.1 Cause of error and remedy

Error Possible causes Remedy

Safety temperature limiter

indicator light glows red

The safety temperature limiter has

tripped

•Allow smoker box to cool. Check and

clean the supply air line.

•Fault persists: Contact customer service.

Do not use the unit.

6.2 Nameplate

The nameplate is located on the Combisteamer.

When contacting customer service, please always provide the

following data from the nameplate:

Serial number

(SN)

Type number

(TYP)

FM05-265-B

Carrying out maintenance

20 Operating instructions

7 Carrying out maintenance

The manufacturer specifies maintenance of the unit in accordance

with the following table.

Maintenance Maintenance interval Carried out by

Check of pipe

connections for leak

tightness

•12 months Service technician

Cleaning •3 months Operator

7.1 Filling out the maintenance certificate

The regular maintenance of the unit must be performed and logged in

accordance with the maintenance instructions.

Maintenance task Date Company, person Signature

FM05-265-B

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Henny Penny FM05-265B User manual

Henny Penny FM05-265B User manual

Henny Penny FM05-265B User manual

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