Yard Commander FAAT2700 User manual

Brand
Yard Commander
Model
FAAT2700
Category
Lawnmowers
Type
User manual
REV092920 NG01
HEAVY DUTY MULCH
MOWER
Instruction & Assembly
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
- 2 -
Table of Contents
General Warnings and Rules ................................................................................ 3
Hazard Signal Word Definitions ............................................................................. 4
Controls and Features Identification ...................................................................... 5
Assembly Instructions ................................................................................... 6, 7, 8
Operation Instructions ................................................................... 9, 10, 11, 12, 13
Maintenance and Storage ............................................................................. 14, 15
Specification ........................................................................................................ 15
Parts Drawing & Parts List ................ 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27
- 3 -
GENERAL WARNINGS
READ and UNDERSTAND this manual completely before using the Heavy Duty Mulch Mower.
Operator must read and understand all safety and warning information, operating instructions,
maintenance and storage instructions before operating this equipment. Failure to properly operate and
maintain the mower could result in serious injury to the operator or bystanders.
Operation Warnings
Do not at any time carry passengers, sit or stand on the mower.
Do not allow children to play on, stand upon or climb on the mower.
Always inspect the mower before using to assure it is in good working condition.
Replace or repair damaged or worn parts immediately.
Always check and tighten hardware and assembled parts before operation.
Always keep hands and feet clear from discharge area and blades.
Keep safety devices, guards and deflectors in place when operating.
Avoid large holes and ditches when towing and operating the equipment.
Always operate the mower on clear and level ground.
Always operate at reduce speed in rough terrain, along creeks, ditches and on hillsides.
Do not operate close to creeks, ditches and public highways.
Only operate with recommended vehicles (Lawn/Garden Tractors and ATVs).
To avoid personal injury and/or equipment damage DO NOT EXCEED 8 KPH.
Always refer to the vehicle owner’s manual for proper towing.
Always secure and lock the mower to the tow vehicle before operating.
Crush and Cut Hazards
Always keep hands and feet clear from blades and moving parts while operating the equipment.
Always clear and keep work area clean and free of debris when operating.
Always wear safety gear, eye & ear protection, gloves and work boots when operating the
mower.
WARNING
The warnings, cautions, and instructions outlined in this instruction manual cannot cover all
possible conditions or situations that may occur. It must be understood by the operator that
common sense and caution are factors which cannot be built into this product and must be
supplied by the operator.
Assembly Is Required
This product requires assembly before use. See “Assembly” section for instructions. Because of the
weight and/or size of the mower, it is recommended that another adult be present to assist with the
assembly. INSPECT ALL COMPONENTS closely upon receipt to make sure no components are
missing or damaged.
.
- 4 -
Hazard Signal Word Definitions
ABOUT YOUR HEAVY-DUTY MULCH MOWER
This mulch mower is designed to get the job done right and produce a quality finish cut. It features a
117cm cutting width, electric start and is powered by a robust 16hp engine. Your mulch mower
should be operated behind lawn/garden tractors, ATV, golf cart or other approved vehicles. Never
exceed maximum operating speed of 8 KPH.
Technical specifications on the mower are provided in the “Specifications” section of this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
DANGER ind
icates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
CAUTION indicates
a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
CAUTION
- 5 -
Read this owner’s manual before operating the equipment. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
1) Fuel Tank – Holds 13L.
2) Fuel Gauge – Monitors fuel level.
3) Hitch Coupler – Attaches to towing vehicle.
4) Offset Bracket – Allows mower to be offset.
5) Tires - Maximum rated 206 KPa / 30 PSI.
6) Engine – 16hp vertical air cooled.
7) Blade Handle Adjustment – Adjust blade height.
Controls and Features Identification
- 6 -
CAUTION
Read and follow all instructions for assembly and operation. Failure to properly assemble this
equipment could result in serious injury to the user or bystanders, or cause equipment damage.
HEAVY DUTY MULCH MOWER ASSEMBLY
Set the shipping crate on a solid flat surface and carefully remove the lid. Use two people and take
all parts out of the shipping crate and inspect the components to ensure there are no missing pieces
before starting to assemble the mower follow steps 1 through 5.
TOOLS REQUIRED
• Rubber or Wooden Hammer
• 13mm, 14mm, 17mm, 19mm Wrenches
STEP 1: Fuel Tank and Support Frame Assembly
1. Connect the three support frames together (#49, #51 & #47) using two M8x35 hex bolts (#53)
and M8 lock nuts (#4).
2. Attach the fuel tank (#48) to the corners of the support frame using three M8x25 hex bolts (#2),
Ø 8 lock washers (#3) and Ø8 big washers (#52). The fourth corner using M8x25 hex bolts (#2),
Ø 8 lock washers (#3), Ø8 big washers (#52) and Hook (#132).
3. Fix connect bar (#50) to the support frame (A to A) using two M8x35 hex bolts (#53) and M8
lock nuts (#4).
Assembly Instructions
- 7 -
STEP 2: Attach Tow Bar and Safety Rod to Mower Base
1. Attach tow bar (#21) to the mower base using two M12x80 hex bolts (#26) and M12 lock nuts (#27).
2. Attach safety rod front (#19) to the mower base using four M10X25 hex bolts (#16), Ø 10 lock
washers (#17) and M10 nylon lock nuts (#18).
3. Attach safety rod back (#44) to the mower base using four M10X25 hex bolts (#16), Ø 10 lock
washers (#17) and M10 nylon lock nuts (#18).
Note: Two locations for attaching the tow bar depending on application.
Step 3: Attach Fuel Tank Assembly to Mower Base
1. Place fuel tank assembly over the holes on the mower base (#20) and secure with six M8x25
hex bolts (#2), Ø8 lock washers (#3) and M8 lock nuts (#4).
- 8 -
STEP 4: Add Engine Oil
1. Make sure the mower is on a level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Refer to the separate owner’s engine manual for the amount of engine oil needed; replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as needed.
NOTE: During the break-in period check the engine oil level often.
STEP 5: Add Gasoline to Fuel Tank
1. Use only clean, fresh, regular unleaded fuel with a minimum 85 octane rating.
2. DO NOT mix oil with fuel.
3. Remove the fuel cap and slowly add fuel to the tank. DO NOT overfill allow
approximately .64cm of space for fuel expansion.
4. Screw on the fuel cap and wipe away any spilled fuel.
DANGER
Mower engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing
carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or
weak, get to fresh air immediately.
Operate mower outdoors only in a well ventilated area.
DO NOT operate the mower inside any building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE, using a mower indoors CAN KILL YOU IN MINUTES.
CAUTION
Fuel and fuel vapors are highly flammable and extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
Only use regular unleaded gasoline with a minimum 85 octane rating.
DO NOT mix oil and gasoline together.
Fill tank approximately .64cm below the top of the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors or when the engine is running or hot.
DO NOT light cigarettes or smoke when filling the fuel tank.
Engine Shipped Without Oil.
Before starting engine, fill with motor oil.
See engine manual for engine oil type and capacity.
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the
recommended type and amount of oil. Damage to the mower engine as a result of failure to
follow these instructions will void your warranty.
- 9 -
WARNING
Before operating or using the mower, review the instructions below and all safety information.
Failure to follow these instructions may result in property damage or injury to the operator or
bystanders.
USING YOUR MULCH MOWER
1. ONLY adults familiar with these instructions should operate this equipment. Never allow
children to operate this equipment.
2. NEVER use your mower with other people or children in close proximity.
3. ONLY tow the mower with recommended vehicles (Lawn/Garden Tractors and ATVs).
4. KEEP hands and feet clear of rotating blades, pulleys, belts and discharge openings when
operating the mower.
5. DO NOT operate mower with barefoot or wearing open toe sandals always wear a solid shoe
with good traction.
6. DO NOT operate equipment while under the influence of alcohol or drugs.
7. ALWAYS disconnect the spark plug wire to prevent accidental starting of the engine when
setting up, transporting, adjusting or making repairs.
8. NEVER make any adjustments to your mower while the engine is running.
9. ALWAYS turn the engine off when not mowing or when the equipment is unattended.
10. ALWAY S check all hardware to make sure they are tight after the first hour of running to
ensure trouble free service.
11. ALWAYS keep safety devices, guards and deflectors in place when operating.
12. NEVER mow in reverse. Always look down and behind before and while backing up the
mower.
13. ALWAYS stop and inspect the equipment if you strike an object. Repair if necessary before
operating again.
14. ALWAYS clear work area of objects (rocks, toys, wire & etc) before operating the mower.
15. DO NOT operate mower if it has been dropped or damaged or if the mower vibrates
excessively. Excessive vibration is an indication of damage.
16. ALWAYS avoid sudden turns, changes in direction and speed.
17. DO NOT exceed the maximum operating speed of 8 KPH.
18. ALWAYS operate mower engine at full throttle for best cutting results and maximum material
discharge.
19. ALWAYS allow wet grass to dry. Wet grass will clump and collect under the mowing deck.
20. ALWAYS operate at slower speeds in high or dense grass areas. Some areas may need to
be mowed twice.
21. Creating a manicured lawn never cut more than 1/3 of the grass height in one cutting.
WARNING
Tragic accidents may occur if the operator is not alert to the presence of children. Children are
often attracted to mowing activities. Never assume that children will remain where you saw
them last.
When operating the mower it produces foreign objects that can be thrown into the eyes.
Always wear certified safety glasses before operating the equipment.
The operation of mowing produces sound waves that may damage the human ear. Ear
protection is highly recommended when operating this equipment.
Operation Instructions
- 10 -
Attaching Mulch Mower to Tow Vehicle
1. Make sure blades are not blocked with grass or other matter.
2. Check all electrical connections for build up or debris before operating.
3. Check the tires to make sure they have the proper amount of air.
TIRE WARNING
DO NOT over inflate tires or use if worn or will not hold air. Serious injury can result if tires
explode while operating the mower.
DO NOT exceed the maximum operating speed 8 KPH.
4. Check engine oil level before starting.
5. Determine which towing option is needed, option 1 (straight) or option 2 (offset) works best for
your vehicle.
NOTE: Use option 2 to offset the mower to opposite side of the tow vehicle discharge (if any).
This prevents the tow vehicle from throwing grass into mulch mower engine.
6. Adjust blade height (See blade height adjustment section).
7. Refer to the vehicle owner’s manual for proper towing.
8. Back vehicle up to the desired towing position.
9. Attach the tow hitch to the vehicle. Always secure and lock the mower to the vehicle before
operating.
TOWING WARNING
Serious injury or death can occur if towing safety rules are not followed.
Always secure and lock the mower to the vehicle hitch before moving.
Drive safely. Be aware of the added length of the mower.
Never exceed the maximum operating speed of 8 KPH.
Never ride or transport cargo on the mower.
Turn off the vehicle and mower engine before leaving the mower unattended.
Operation Instructions
- 11 -
Blade Height Adjustment
1. Mower engine needs to be turned off before adjusting the blade height.
2. Blade height is adjusted by turning the handle clockwise to lower the blades and
counterclockwise to raise the blades.
3. Make sure the mower deck is kept horizontal at all times by adjusting the draw bar.
NOTE: The draw bar can be offset.
WARNING
Never adjust the height of the blades while the engine is running.
Blades will cut through skin and break bones. Keep hands and feet away from cutting blades and
discharge areas.
Serious accidents can happen when other people are allowed inside the work area. Keep
everyone else out of the work area while operating the mower.
Operation Instructions
- 12 -
Start the Engine
1. Make sure the tow vehicle park brake is set and the mower is level and the blades are set to
the desired height.
2. Turn the fuel valve to the “ON” position.
3. Set the engine throttle to the “RUN” position.
4. Insert key into the engine switch and turn to “ON”.
5. Start engine by turning key to “Start”.
6. Cold Engine Only - Push the throttle lever down to operate the choke.
7. If motor does not start move the throttle lever to ¼ and try again.
8. Always set the throttle to full power for mowing/cutting.
9. Allow the engine to run for a few minutes before starting to use the mower.
CAUTION
The “ON” switch cannot be in START position for more than 5 seconds.
Always turn the fuel valve off once the engine is stopped.
Always ensure the ON/OFF switch is in the OFF position after using the mower.
Operation Instructions
- 13 -
Starting to Mow
1. Double check that the tow vehicle and mower are securely attached.
2. Always wear safety gear, eye & ear protection, gloves and work boots when operating.
3. Make sure the engine throttle is set at full throttle for best mowing/cutting performance.
4. Carefully mount vehicle and start mowing at a slow travel speed not to exceed 8 KPH.
Stop Mowing
1. Bring tow vehicle to a complete stop, shut off vehicle engine, turn fuel value to the off
position and set parking brake.
2. Shut mower engine off by manually turning toggle switch and/or key switch to the “OFF”
position.
3. Turn mower engine fuel valve to the off position.
4. Always remember to remove keys to avoid irresponsible usage.
Transporting Mulch Mower
1. Make sure the engine is turn off.
2. Raise blades by turning the handle counterclockwise.
3. When transporting mower remove spark plug wire and put it in a place where it cannot have
contact with the spark plug.
Note: 1. After working 10h, pls increase grease 15ml.
2. Every 8h of working, pls clean the glasses on blade.
CAUTION
Maximum mowing/cutting speed is 8 KPH.
Maximum towing/travel speed is 15 KPH (mower engine needs to be turned off).
Operation Instructions
- 14 -
GENERAL MAINTENANCE
• Before performing maintenance, the mower engine must be turned off.
• After performing any maintenance, make sure all guards, shields and safety features are put
back in place before operating the mower.
• Periodically check all fasteners for tightness.
• Grease pulley bearing assembly – Don’t over grease 1 pump every 15-20 running hours.
• Annually clean and lightly lubricate all moving parts or when needed.
• Use a glossy enamel spray paint to touch up scratched or worn painted metal surfaces.
• Never use a high-pressure wash or hose to clean the engine when it is running or hot.
NOTE: MAKE THE HOOK ON THE HOOK OF HANDLE WHEN OPEN THE PROTECT COVER FOR SAFTY.
Engine & Cutter Belt Adjustment
1. The ENGINE BELT must be kept at the correct tension at all times.
2. Loosen the engine mounting bolts and move the engine back until the belts are tight and then
re-tighten the engine mounting bolts.
1. The CUTTER BELT has its own spring loaded pulley and does not require any adjustment.
NOTE: Belt Sizes – Engine / SPB686 and Cutter /SPB2180.
Cutter Blade Replacement
1. Refer to the BASE FRAME parts drawing & parts list.
2. Incline the mower to access the blades by lifting drawbar.
3. Put supports under the mower to avoid the mower falling and causing injury.
4. Remove the 2 bolts (#28), center bolts (#35) and cutting blade.
5. Reverse the procedure to install the blades.
WARNING
Improper maintenance and storage of the mower may void your warranty.
Maintenance and Storage
- 15 -
Wheel Removal
1. Lower wheels completely by turning the blade handle clockwise.
2. Remove blade height control bolt on the turnbuckle (Engine end) and lift wheel axle.
3. Remove cotter pin and slide wheel off.
Refer to the Engine Owner’s Manual for engine maintenance.
IMPORTANT:
If a part needs replacement, only use parts that meet the manufacturer’s specifications. Replacement
parts that do not meet specifications may result in a safety hazard or poor operations.
STORAGE
• Before storing make sure the mower is clean and dry for years of trouble-free service.
• The engine and the fuel valve need to be in the off position.
• Lightly lubricate all mower surfaces and moving parts to prevent rust.
• Store indoors or protected area during severe weather and winter months.
Engine (Electric Start) .................................................................................... 16Hp
Shaft Output ................................................................................................ Vertical
Engine RPM .................................................................................................... 3600
Battery ............................................................................................. 12V DC/ 17AH
Fuel Capacity .................................................................................................... 13L
Fuel Tank Size ................................................................................................... 15L
Hitch Coupler ............................................................................... 50mm Cast Steel
Tire Size ................................................................................................ 4.80/4.00-8
Cutting Width ................................................................................................ 117cm
Cutting Height ................................................................................ 25mm – 250mm
Max. Mowing/Cutting Speed ......................................................................... 8 KPH
Max. Towing/Travel Speed .......................................................................... 15 KPH
NOTE: For Engine Details Refer to the Engine Owner’s Manual.
Specifications
- 16 -
Parts Drawing & Parts List
- 17 -
Ref#
Drawing No.
Description
Qty
1 NG01-10000 Oil Tank Assembly 1
2 9102-08025-DX8.8 Hex Bolt M8x25 13
3 9306-08000-DX Lock Washer Ø8 13
4 9206-08000-DX Nylon Lock Nut M8 12
5 NG01-00001-DX Battery Hook 2
6 NG01-00002 Rubber Bushing 2
7 NG01-20000 Engine 1
8 NG01-00003 B28 Engine Belt 1
9 NG01-00004 SPB2180 Cutter Belt 1
10 NG01-00005-DX Belt Pulley Washer A 3
11 NG01-00006 Belt Pulley Flat Key A 2
12 NG01-00007-DX Blade Belt Pulley A 2
13 NG01-00008 Belt Pulley Flat Key B 1
14 NG01-00009-DX Blade Retainer A 2
15 NG01-00010-DX Blade Belt Pulley B 1
16 9102-10025-DX8.8 Hex Bolt M10x25 (8.8) 8
17 9306-10000-DX Lock Washer Ø10 12
18 9206-1000-DX Nylon Lock Nut M10 8
19 NG01-30000 Safety Rod Front 1
20 NG01-40000 Base Frame 1
21 NG01-50000 Tow Bar Assembly 1
22 NG01-60000 Protect Cover 1
23 9102-06016-DX8.8 Hex Bolt M6x16 (8.8) 4
24 9306-06000-DX Lock Washer Ø6 4
25 9301-06000-DX Flat Washer Ø6 4
26 9101-12080-DX8.8 Hex Bolt M12x80 (8.8) 2
27 9206-12000-DX Nylon Lock Nut M12 2
28 9101-08030-DX8.8 Hex Bolt M8x30 (8.8) 2
29 NG01-00011-DX Hook 2
30 NG01-00012-DX Spring 1
31 NG01-00013 Side Plate 2
32 9101-05012-DX Hex Bolt M5x12 8
33 9306-05000-DX Lock Washer Ø5 8
34 9301-05000-DX Flat Washer Ø5 8
Parts Drawing & Parts List
- 18 -
Parts Drawing & Parts List
Ref#
Drawing No.
Description
Qty
35 9101-10045-DX8.8 Hex Bolt M10x45 4
36 NG01-70000 Adjustable Plate B 1
37 NG01-80000 Back Plate 1
38 NG01-90000 Adjustable Plate A 1
39 9101-05020-DX Hex Bolt M5x20 2
40 9301-08000-DX Flat Washer Ø8 2
41 NG01-00014 Battery Press Plate 1
42 NG01-00015 Hydraulic Hose (350mm) 1
43 NG01-00016 Hose Clamp 2
44 NG01-00017 Safety Rod Back 1
45 NG01-00018 Rubber Plate for Battery 1
52 9302-08000-DX Large Flat Washer Ø8 2
116 NG01-24000 Electric Start Switch 1
119 9101-05035-DX Hex Bolt M5x35 1
120 9206-05000-DX Nylon lock Nut M5 10
121 9101-05025-DX Hex Bolt M5x25 1
122 9206-06000-DX Nylon Lock Nut M6 2
124 9109-08015-FH129 Hex Socket Set Screw with Flat End M8X15 6
125 NG01-00022 Driven Felt Ø45X Ø31 2
126 NG01-00020-DX Seal Ring of Driven Wheel 2
127 9109-05012-FH129 Hex Socket Set Screw with Flat End M5X12 4
128 9109-05020-FH129 Hex Socket Set Screw with Flat End M5X20 2
129 NG01-00019-DX Seal Ring of Driving Wheel 1
130 NG01-00021 Driving Wheel Felt 1
Parts Drawing & Parts List
- 19 -
Parts Drawing & Parts List
FUEL TANK
Ref#
Drawing No.
Description
Qty
2 9101-08025-DX8.8 Hex Bolt M8x2.5 4
3 9306-08000-DX Lock Washer Ø8 4
4 9206-08000-DX Nylon Lock Nut M8 4
47 NG01-12000 Tube Assembly 1
48 NG01-13000 Oil Tank Assembly 1
49 NG01-14000 Engine Cradle B 1
50 NG01-10001 Support Connector 1
51 NG01-11000 Engine Cradle A 1
52 9302-08000-DX Big Washer Ø8 4
53 9101-08035-DX8.8 Hex Bolt M8x35 4
132 NG01-00023 Hook 1
Parts Drawing & Parts List
- 20 -
ENGINE
Ref#
Drawing No.
Description
Qty
3 9306-08000-DX Lock Washer Ø8 2
33 9306-05000-DX Lock Washer Ø5 2
34 9307-05000-DX Flat Washer Ø5 2
54 NG01-20004 Washer 1
55 NG01-22000 Muffler 1
56 9102-08025-DX8.8 Hex Bolt 5/16"x1" 2
57 9115-06120-DX10.9 Flange Bolt M6x120 1
58 9115-11040-DX10.9 Flange Bolt 7/16x40 1
59 9306-12000-DX Lock Washer Ø12 1
60 NG01-20001-DX Engine Bushing 1
61 9105-08025-DX8.8 Inner Hex Screw M8x25 2
62 NG01-20002-DX Blade Belt Pulley C 1
63 NG01-20003 Belt Pulley Flat Key C 1
64 NG01-21000 Engine 16HP 1
114 NG01-20004 12V Battery 1
115 NG01-23000 Wire 1
117 9101-05016-DX Hex Bolt M5x16 2
118 9212-05000-DX Flange Nut M5 2
Parts Drawing & Parts List
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Yard Commander FAAT2700 User manual

Brand
Yard Commander
Model
FAAT2700
Category
Lawnmowers
Type
User manual
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