AVENTICS Series NL1 / NL2 / NL3 / NL4 / NL6, Lubricator Owner's manual

Betriebsanleitung | Operating instructions | Mode d’emploi |

Istruzioni per l'uso | Instrucciones de servicio | Bruksanvisning

R412015555/03.2016, Replaces: 04.2014, DE/EN/FR/IT/ES/SV

Öler

Lubricator

Lubrificateur

Lubrificatore

Lubricador

Dimsmörjare

-LBS

-LBM

NL1 / NL2 / NL4 / NL6

0

2

4

6

8

10

ba

r

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English

1 About This Documentation

These instructions contain important information for the safe and

appropriate assembly and commissioning of the product.

O Read these instructions carefully, especially the chapter

“Notes on Safety”, before you start working with the product.

Additional documentation

O Read and follow the operating instructions for maintenance

units NL1/NL2/NL4/NL6.

O Also follow the instructions for the other system components.

O Furthermore, observe general, statutory and other binding

rules of the European and national laws, as well as the valid

regulations in your country to protect the environment and

avoid accidents.

Presentation of information

Safety instructions

In this document, there are safety instructions before the steps

whenever there is a danger of personal injury or damage to

equipment. The measures described to avoid these hazards must

be observed.

Structure of safety instructions

Meaning of the signal words

Symbols

2 Notes on Safety

The product has been manufactured according to the accepted

rules of current technology. Even so, there is a risk of injury or

damage if the following general safety instructions and the specific

warnings given in these instructions are not observed.

O Read these instructions completely before working with the

product.

O Keep these instructions in a location where they are accessible

to all users at all times.

O Always include the relevant operating instructions when

passing the product on to third parties.

SIGNAL WORD

Hazard type and source

Consequences of non-observance

O Measures to avoid hazards

CAUTION

Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injuries.

Operation may be impaired if this information is

disregarded.

Intended use

The product is exclusively intended for installation in a machine or

system or combination with other components to form a machine

or system. The product may only be commissioned after it has

been installed in the machine/system for which it is intended.

Use is permitted only under the operating conditions and within the

performance limits listed in the technical data. Only use

compressed air as the medium.

The product is technical equipment and is intended for

professional use only.

Intended use includes having read and understood these

instructions completely, especially chapter “Notes on Safety”.

Personnel qualifications

All tasks associated with the products require basic mechanical,

electrical, and pneumatic knowledge, as well as knowledge of the

respective technical terms. In order to ensure operational safety,

these tasks may only be carried out by qualified personnel or an

instructed person under the direction of qualified personnel.

Qualified personnel are those who can recognize possible hazards

and institute the appropriate safety measures, due to their

professional training, knowledge, and experience, as well as their

understanding of the relevant conditions pertaining to the work to

be done. Qualified personnel must observe the rules relevant to the

subject area.

General safety instructions

W Observe the valid local regulations to protect the environment

in the country of use and to avoid workplace accidents.

W Only use AVENTICS products that are in perfect working order.

W Examine the product for obvious defects, such as cracks in the

housing or missing screws, caps, or seals.

W The warranty will not apply if the product is incorrectly

assembled.

W Do not place any improper mechanical loads on the product

under any circumstances.

W Product warnings and information must be legible, i.e. not

covered by paint, etc.

Safety instructions related to the product

and technology

W Lay cables and lines so that they cannot be damaged and no

one can trip over them.

W Do not operate the product in aggressive ambient air (i.e.

solvent gases).

W Dirt must not collect on or in the filters, reservoirs, or windows.

Replace reservoirs when the dirt cannot be removed from the

drain (drain can clog).

3 Delivery Contents

The delivery contents include:

W 1 lubricator as per order

W Operating instructions

AVENTICS | NL1 / NL2 / NL4 / NL6 | R412015555–BAL–001–AD | English

5

4 About This Product

The standard oil-mist lubricator and micro oil-mist lubricator

are components of maintenance units. They are used to regulate

oil release to the compressed air. Cylinder speeds >1 m/s, metal-

metal sealing valves, and compressed air tools are typical

applications.

The following table shows the assignments of the lubricators to the

maintenance units:

5 Assembly, Commissioning,

Operation

O Let the product acclimatize for several hours before

commissioning, otherwise water may condense in the housing

Assembling the mounting elements

W01 – W06

O Observe the figures – .

Assembling the reservoir and protective

guard

Assembling the plastic reservoir with protective guard

1. Slide the reservoir onto the lubricator housing (a) and tighten

firmly (b).

2. Slide the protective guard over the lubricator reservoir (c) onto

the housing.

3. Position the protective guard in the provided recess (d) and

tighten firmly (e).

CAUTION

Danger of injury if assembled under pressure or voltage!

Assembling when under pressure or electrical voltage can lead

to injuries and damage to the product or system components.

O Make sure that the relevant system part is not under voltage

or pressure before you assemble the product.

O Protect the system against being switched on.

System is operating under pressure.

Incorrect installation could damage the maintenance unit/

device and cause serious injury.

O Before start-up, check that all connections, ports, and

maintenance devices have been correctly installed.

Sudden surge in pressure during start-up!

If no SSV filling unit is used, the system will suddenly be under

pressure during start-up. This could cause dangerous and

sudden cylinder movements.

O When starting up a system without an SSV filling valve,

make sure that the cylinders are in their end position. For

cylinders not in the end position, make sure they do not

present any danger.

Noxious oil mist!

If oil is used in the compressed air system, noxious oil mist may

develop.

O Only operate the oil-mist lubricator in closed pneumatic

systems.

1

W01

W06

2

Assembling the die-cast reservoir with bayonet catch

1. Slide the reservoir onto the lubricator housing (a).

2. Firmly tighten the reservoir (b).

3. Engage the bayonet catch (c).

Connecting the optional electrical level

detection

O Connect the sensor to the connection socket on the bottom of

the oil reservoir with an M12 plug.

If the oil reaches the minimum oil level, the sensor will be actuated

by the internal magnet.

Filling the standard oil-mist lubricator and

micro oil-mist lubricator with oil

Observe the figures at the back page.

W It is possible to refill the oil during operation of the standard oil-

mist lubricator.

W With micro oil-mist lubricators, the system must be bled

before refilling the oil. To do this, we recommend installing a 2/

2 shut-off valve on the primary side and a 3/2 manual spool

valve on the secondary side of the maintenance unit.

Filling the oil reservoir manually

O Regularly check the oil level and refill if the oil has reached the

minimum filling height indicated on the reservoir. Proceed as

follows:

Standard oil-mist lubricator

1. Make sure the relevant system part is not under pressure.

2. Loosen filling screw b.

3. Fill the reservoir with the specified oil (see “Technical Data”)

until the oil reaches the maximum fill height indicated on the

reservoir ( ).

NOTICE:

If filling level is too high, oil can reach the system and damage it.

4. Tighten filling screw b again.

CAUTION

Danger of injury if assembled under pressure or voltage!

Assembling when under pressure or electrical voltage can lead

to injuries and damage to the product or system components.

O Make sure that the relevant system part is not under voltage

or pressure before you assemble the product.

O Protect the system against being switched on.

3

4

AVENTICS | NL1 / NL2 / NL4 / NL6 | R412015555–BAL–001–AD | English

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Micro oil-mist lubricator/standard oil-mist lubricator

Setting the oil amount

1. Set the oil amount using the metering screw on the oil-mist

lubricator's drop attachment.

2. Determine the amount of oil discharged by observing the

number of drops in the drop attachment. Approximate values:

standard oil-mist lubricator: 1 – 2 drops/min (qv = 1000 std l/

min); micro oil-mist lubricator: 10 – 20 drops/min

(qv = 1000 std l/min).

6 Service and Repairs

Cleaning and servicing

W Seal all openings with suitable protective caps to prevent

detergents from penetrating the system.

W Never use solvents or strong detergents. Only clean the

product using a slightly damp cloth. Only use water and, if

necessary, a mild detergent.

W Do not use high-pressure cleaners for cleaning.

W Do not use any compressed air for cleaning (blowing off)

maintenance units and devices.

With plastic reservoir With metal reservoir

1. Make sure the relevant system part is not under pressure.

2. Exhaust the system.

3. Loosen the protective

guard ( a, b), if present,

and pull it off downwards

(c).

–

4. Disconnect the sensor’s M12 plug from the connection

socket on the bottom of the oil reservoir ( I).

5. Screw the reservoir ( d)

out of the housing.

Pull release ( a)

downwards, then turn

reservoir ( b) to the left

before pulling it off

downwards ( c).

6. Fill the reservoir with the specified oil (see “Technical Data”)

until the oil reaches the maximum fill height indicated on

the reservoir ( ).

NOTICE:

If filling level is too high, oil can reach the system and

damage it.

7. Remount the filled

reservoir and, if present,

the protective guard in

reverse order as shown in

Fig. (see also Fig. ).

Remount the filled reservoir in

reverse order as shown in

Fig. (see also Fig. ).

8. Connect the sensor to the connection socket on the bottom

of the oil reservoir ( III) with an M12 plug.

With a standard oil-mist lubricator, all of the supplied

drops end up in the compressed air system.

With a micro oil-mist lubricator, approx. 10% of the

supplied drops end up in the compressed air system.

6

7

6

4

6

2

6

2

7

5

7 Decommissioning, Disassembly,

Exchange

Replacing sensor for electrical level

detection

Observe the figures at the back page.

The sensor for electrical level detection cannot be exchanged

separately and must be exchanged along with the reservoir.

Proceed as follows:

Exchanging the reservoir with sensor:

8Disposal

Scrap the device and fluid in accordance with local regulations.

CAUTION

Danger of injury if disassembled or exchanged under pressure

or voltage!

Disassembly or exchange when under pressure or electrical

voltage can lead to injuries and damage to the product or the

system components.

O Make sure that the relevant system part is not under

pressure or voltage before assembling the product or

exchanging parts.

O Protect the system against being switched on.

With plastic reservoir With metal reservoir

1. Loosen the protective

guard ( a, b), if present,

and pull it off downwards

(c).

–

2. Disconnect the sensor’s M12 plug from the connection

socket on the bottom of the oil reservoir ( I).

3. Screw the reservoir ( d)

out of the housing.

Pull release ( a)

downwards, then turn

reservoir ( b) to the left

before pulling it off

downwards ( c).

4. Exchange the old reservoir for a new one ( II).

5. Mount the new reservoir

with sensor and, if present,

the protective guard in

reverse order as shown in

Fig. (see also Fig. ).

Mount the new reservoir with

sensor in reverse order as

shown in Fig. (see also

Fig. ).

6. Connect the sensor to the connection socket on the bottom

of the oil reservoir ( III) with an M12 plug.

7

6

7

6

7

6

2

6

2

7

AVENTICS | NL1 / NL2 / NL4 / NL6 | R412015555–BAL–001–AD | E

nglish

7

9 Troubleshooting

10 Technical Data

11 Extension and Conversion

Malfunctioning Possible cause Remedy

Oil content in

compressed air

is too low

Oil fell below the

min. filling level in

the reservoir

Refill oil in the

reservoir

Dose too low Increase number of

drops

Ambient

temperature lower

than at time of

setting

Use oil with lower

viscosity

Oil content in

compressed air

is too high

Oil in the reservoir

was filled above

max. filling level

Drain oil in the

reservoir until it is at

the max. filling level

Dose too high Decrease number of

drops

Ambient

temperature higher

than at time of

setting

Use oil with higher

viscosity

General data

Recommended oils Mineral oils, e.g. HLP oils in accordance

with DIN 51524, part 2

Recommended

viscosity

W Summer oil: ISO VG 68

W Winter oil: ISO VG 32

For part numbers see online catalog

Mounting orientation vertical

For further technical data, please see the online catalog at

www.aventics.com/pneumatics-catalog.

CAUTION

Danger of injury if disassembled or exchanged under pressure

or voltage!

Disassembly or exchange when under pressure or electrical

voltage can lead to injuries and damage to the product or the

system components.

O Make sure that the relevant system part is not under

pressure or voltage before assembling the product or

exchanging parts.

O Protect the system against being switched on.

Changing the flow direction (NL1 – NL6)

When delivered, the flow direction is from left (1, IN) to right (2,

OUT). If the flow direction must be changed, the following product

conversions are necessary:

Conversion of the filter pressure regulator and

standard pressure regulator

Observe the figures at the back page.

A change in the flow direction occurs for all components by

rotating them 180° about the vertical axis.

Turning the reservoir with bayonet catch

1. Remove reservoir.

2. Rotate reservoir 180° and click it back into place. The release

is now pointing to the front.

Français

1 A propos de cette documentation

Ce mode d’emploi contient des informations importantes pour

monter et mettre en service le produit de manière sûre et

conforme.

O Lire entièrement ce mode d’emploi et particulièrement le

chapitre « Consignes de sécurité » avant de travailler avec le

produit.

Documentations complémentaires

O Observer le mode d’emploi des unités de maintenance NL1 /

NL2 / NL4 / NL6.

O Egalement consulter les modes d’emploi des autres

composants de l’installation.

O Observer en outre les dispositions légales ainsi que toute autre

réglementation à caractère obligatoire en vigueur et

généralement applicable en Europe ainsi que dans le pays

d’utilisation, de même que les consignes de prévention

d’accident et de sauvegarde de l’environnement.

Présentation des informations

Consignes de danger

Dans ce mode d’emploi, toute consigne dont l’exécution est

susceptible d’entraîner des dommages corporels ou matériels est

précédée d’un avertissement. Les mesures décrites pour éviter

des dangers doivent être respectées.

Structure des consignes de danger

No conversions are necessary for the NL1 series. The

"Right/Left Flow" version has its own order number.

MOT CLÉ

Type et source de danger

Conséquence en cas de non respect du danger

O Mesures pour éviter les dangers

8

AVENTICS | NL1 / NL2 / NL4 / NL6 | R412015555–BAL–001–AD | English / Français

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a

b

c

M12

I II III

M12

7

8

W01 NL2 – NL6 NL2 – NL4

1. 3. 4.2.

NL 1:

NL 2:

NL 4:

NL 6:

M4

M5

M6

NL 1: M = 8 Nm

D

NL 2: M = 8 Nm

D

NL 4: M = 10 Nm

D

NL 6: M = 8 Nm

D

W02 NL1, NL2, NL4, NL6

Durchflussrichtung ändern/ Changing the flow direction / Modification du sens de débit / Modifica della direzione di flusso

Behälter mit Sensor austauschen / Exchanging the reservoir with sensor / Remplacement de la cuve avec capteur

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The data specif

ied above only serve to

describe the product. No statements

concerning a certain condition or

suitability for a certain application can

be derived from our information. The

given information does not release

the user from the obligation of own

judgement and verification. It must be

remembered that our products are

subject to a natural process of wear

and aging.

An example configuration is depicted

on the title page. The delivered

product may thus vary from that in the

illustration.

Translation of the original operating

instructions. The original operating

instructions were created in the

German language.

R412015555–BAL–001–AD/03.2016

reserved by AVENTICS GmbH, even

and especially in cases of proprietary

rights applications. It may not be

reproduced or given to third parties

without its consent.

AVENTICS GmbH

Ulmer Straße 4

30880 Laatzen, GERMANY

Phone +49 (0) 5 11-21 36-0

Fax: +49 (0) 511-21 36-

2 69

www.aventics.com

info@aventics.com

AVENTICS Series NL1 / NL2 / NL3 / NL4 / NL6, Lubricator Owner's manual

AVENTICS Series NL1 / NL2 / NL3 / NL4 / NL6, Lubricator Owner's manual

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