Kenmore 640-775957-111 Owner's manual
- Category
- Barbecues & grills
- Type
- Owner's manual
This manual is also suitable for
Useand CareGuide
LiquidPropaneGasGrill
Kenm0re ModelNo.415.16303800
Kmart ItemNo.640-775957-111
®
This Grill is For
Outdoor UseOnly
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or e×plosion which could
cause property damage, personal
injury or death.
• Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
Assembly Questions?
Call 1=800=241 =7548
Parts Ordering:
Call 1=800=4=MY=HOME ®
To InstalledAssembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2007Sears,RoebuckandCo.,AllRightsReserved
Printed in China 464721508•80013234• 10-25-07
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you havequestions or need assistance during assembly,
please call 1-800-241-7548.Youwill be speaking to a
representative of the grill manufacturer and nota Sears
employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.
Product Record
iMPORTANT:Fill out the product record informationbelow.
Model Number
Serial Number
Date Purchased
See ratinglabelongrillforserialnumber.
CAUTION
Forresidentialuseonly. Do not usefor commercial
cooking.
CALIFORNIA PROPOSITION65
1. Combustion by-products producedwhen using
this productcontain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductiveharm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handfinq this product.
Installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit mustbe
purchased for use with natural gas.
• Grill installation must conform with localcodes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gasand Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational VehicleCode, as appficable.
. All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI / NFPA70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
. This grill issafety certifiedfor use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicatesan imminentlyhazardous situation
which, if not avoided,will result in death or serious injury.
WARNING: Indicates an potentiallyhazardoussituation
which, if not avoided, could result in death or serious injury.
r
T,o.
CAUTION: Indicates a potentiallyhazardous situationor
unsafe practicewhich, if not avoided, may result in minor
or moderateinjury.
2" 464721508
For Your Safety...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care .................................... 4-10
Parts List .......................................... 11
Parts Diagram...................................... 12
Assembly ....................................... 13-23
Troubleshooting.................................. 24-26
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense.
Here's what the Repair ProtectionAgreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 ifyour covered product
can't be fixed
[] Discount of 10%from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- we call it Rapid Resolution-
phone support from a Sears representative.Think of us
as a "talkingowner's manual."
Once you purchase the Repair ProtectionAgreement, a simple
phone call isall that ittakes for you to schedule service. You can
call anytime day or night, or schedule a service appointment
online.
The Repair ProtectionAgreement isa risk-free purchase. If you
cancel for any reasonduring the product warranty period, we will
provide a full refund. Or, a prorated refundanytime after the
product warranty period expires. Purchase your Repair
ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one yearfrom the date of purchase,call 1-800-4-MY
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Any burner that rusts through during thewarranty period will
be replaced free of charge.
This warranty excludes ignitor batteries and grill part paint
loss, discoloration or rusting,which are either expendable
parts that canwear out from normal usewithin the warranty
period, or are conditions that can be the result of normal use,
accident or improper maintenance.
This warranty is void if this grill is usedfor commercial or
rental purposes.
This warranty applies only if this grill is used in the United
States.
This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464721508• 3
• NEVERstore a spare LPtank under or near grill or in
enclosed areas
• Never fill the cylinder beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
• if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
• if the above is not followed exactly, a fire causing
death or serious injury may occur.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm)(tall) with 20 lb. (9 kg.)
capacity maximum.
, LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LPcylinder valve must have:
, Type 1 outlet compatible with
regulatoror grill.
, Safetyrelief valve.
, ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPDsafety
feature is identified bya unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
, LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP Tank Removal, Transport And Storage
, Turn OFF all control knobs and LP tank valve.Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket, install safety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP TankValve
SafetyCap
RetainerStrap
, A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
, Do not store an LP tank in an area where children play.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LPgas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Useonly licensed and experienced dealers.
• LPdealer must purge new cylinder beforefilling.
• Dealer should NEVERfill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• Afrosty regulator indicates gas overfill, immediately close LP
cylinder valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, Toremove gasfrom LP cylinder,contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
4• 464721508
LP Tank Exchange
o Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPB safety feature-equipped tank as described in the
"LP Tank" section of this manual.
Always keep newand exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill,
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LPtank is exchanged or
refilled.
Do not smoke during leak test.
• Do not use an openflame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
itwill defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross-
thread the connection.
O---*
Nipple hasto be centered
intothe LPtankvalve.
464721508" 5
Holdcouplingnutand regulator
asshown for properconnection
to LP tank valve.
Leak TestingValves, Hose and Regulator
1. Turnall grill controlknobs to OFF.
,
3.
Be sure regulator istightly connected to LP tank.
Completely open LP tank valve byturning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nutclockwise and tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP tank
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
A Neverremovethreaded
orifice atend of valve.
• Do notinsert any toolor foreign object intothe valve
outlet or safety relief valve.You may damagethe valve
and causea leak. Leaking propane may result in
explosion, fire, severe personal injury,or death.
• Outdoorgasappliance isnot intendedto be installed
in or ona boat.
• Outdoorgasappliance isnot intendedto be installed
in or onan RV.
• Never attemptto attach this grill to the self-contained
LPgas system of a campertrailer or motorhome.
• Do not usegrill until leak-tested.
• If a leak is detectedat any time, STOPand call the fire
department.
• If youcannot stop a gas leak,immediately close
LPcylindervalve and call LPgas supplieror yourfire
department!
5. ff "growing" bubblesappear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Searsfor replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
6• 464721508
For Safe Use Of Your Grill And To Avoid Serious
injury:
• Donot letchildren operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Donot block holes in bottom or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Donot usecharcoal or ceramic briquets in a gas grill.
(Unlessbriquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface. Maintain
10ft. clearance toobjects that can catch fire or sources of
ignitionsuch as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Checkwith management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions,
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
,A. Beforeopening LP cylinder valve, check the coupling nutfor
tightness.
A When grill is not in use, turn offall control knobs and LP
cylinder valve.
A Nevermove grill while in operation or still hot.
A Uselong-handled barbecue utensils andoven mitts to avoid
burnsand splatters.
A Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
,A. Clean grill often, preferably after eachcookout. Ifa bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
,A. Ifyou notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leaktest.
A Keepventilation openings incylinder enclosure (grill cart) free
and clear of debris.
,A. Donot store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
undersideof either the control panel or the firebox bowl.
,A. The regulator may make a humming or whistling noiseduring
operation. This will not affect safety or use of grill.
A Ifyou have agrill problem see the "TroubleshootingSection".
,A. If the regulatorfrosts, turn off grill and LP cylinder valve
immediately.This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not
possible, Grills are well ventilated for safety reasons,
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off,
• Do not leave grill unattended while preheating or
burning off food residue on Hi. if grill has not been
regularly cleaned, a grease fire can occur that may
damage the product,
464721508• 7
ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. TurnON valve from source or tank.
3. Push and turn Ignition Burner control knob to_ HI and
immediately press and hold Electronic Ignition button.
4. If ignitiondoes NOT occur in 5 seconds, turn Left Burner
control knob OFF, wait 5 minutes for gas to clear and repeat
the lighting procedure.
5. ToLight Other Burners turn control knob to HI.
If ignitordoes notwork, follow match lighting instructions.
After Lighting: Turn knobs to HI position for 15 minutes to pre-
heat grill. Then turn knob to desired setting for cooking.
CAUTION
if burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period, ifthe burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Before Your First Cookout
, Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGHfor 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
, Light burner, rotate knobs from HIGHto LOW.Youshould see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. If only lowflame is seen refer to
"Sudden dropor low flame" in the TroubleshootingSection.
Hose Check
Beforeeach use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Match-Lighting
,A.Do not lean over grill while lighting,
1. Open lid during lighting,
2. Place match into match holder (hanging from side of cart).
3. Push in and turn left knobto $ HI position. Be sure burner
lights and stays lit.
4. Light right burner by pushing knob in and turning to HI
position.
Normal Kinked
Hose Hose
8• 464721508
Turning Grill Off
. Turn all knobs to OFF position.Turn LP tank off byturning
OPD hand wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank, Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting"if no click
or spark.
Valve Check
• Important: Makesure gas is off at LP tank before checking
valves. Knobs lock in OFF position. Tocheck valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
, Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don't have a grill cover,wipe off dust and grime before
starting your grill.
, Coating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
, Check inside the grill bottomfor grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grillloven cleaner to painted surfaces.
• Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
, Plastic parts: Wash with warm soapy water and wipe dry.
A Do not usecitrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water.Wipe dry with a soft
nonabrasive cloth.
• Cooking surfaces: If a bristle brush is usedto clean any of the
grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommendedto
clean cooking surfaces while grill is hot.
CAUTION l ll
f
SPIDER ALERT!
GASCOLLBCTOR
VALVE AIR VBNTURI
SHUTTER
If you notice thatyour grill is getting hard to light or that the
flame isn't asstrong asit should be,take thetime to checkand
cleanthe venturi's.
LIFT OUT
BURNBRASSEMBLY
6/ CLEAN OUT SPIDERWBBS
VBNTURI INSIDEBURNERTUBE
J
REMOVE
BURNER
CLIPS
Insomeareasofthecountry,spidersorsmallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsand layeggsin thegrill'sventuritube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanignitein theburnertube
behindthecontrolpanel.Thisis knownasa flashbackanditcan
damageyourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburnerand
venturiassemblyshouldberemovedfromthegrill andcleaned
beforeusewheneverthegrillhasbeenidleforanextendedperiod.
\ J
464721508• 9
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder,
2. Removecooking grate and vaporiser bar.
3. Undergrill remove grease cup, disconnect ignitorwire and
clips from burner.To remove clips pull down on large end of
clip attached to the valve, turn away from valve, rotate
upward and remove small end of clip from burner tube (A).
4. Insidegrill remove burnerassembly (B), clean ceramic
portion of electrode with rubbing alcohol and a swab.
5. Clean outside of burnerwith soap and water. Lay burner
upside down on flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holeswith a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion some holes may become enlarged. If any
large cracks or holesare found replace burner.
6. Ifgrill is to be stored,coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.
7. Ifnotstoring grill after cleaning, replace burner intogrill
bottom.
8. Toreattach clips hold large curved end away from burner
tube, insert small curved end into hole under burner tubes,
turn clip towards valve, snap into place.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustration (A).
9. Reattachignitorwire to electrode.
10. Repositionvaporiser bar and cooking grate. Reattach clean
grease cup to grease clip.
11. Before cooking again on grill, perform a "Leak Test'and
"BurnerFlame Check".
Correct burner-to-valveengagement
A
BurnerTube
Valve
10" 464721508
B
Storing Your Grill
o Clean cooking grates.
o Store in dry location.
o When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reachof children.
o Cover grill if stored outdoors.
o Store grill indoors ONLYif LP tank is turned offand
disconnected, removedfrom grill and stored outdoors.
, When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. Tokeepfood safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Usea
thermometer to ensure proper internalfood temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more informationcall: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell If Meat is Grilled Thoroughly
• Meat andpoultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
• Hamburgersmade of any ground meat or poultry should reach
160° F,and be brown in the middlewith no pinkjuices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
RAll cuts of pork should reach 160° R
• NEVER partiallygrill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods orfully cooked meats like hot
dogs, grill to 165° F,oruntil steaming hot.
1 2
2 1
3 1
4 1
5 1
6 1
7 2
8 5
9 4
10 42
11 12
12 1
13 1
14 1
15 16
16 2
17 1
18 1
19 2
20 1
21 28
22 1
23 1
24 1
25 1
26 1
27 1
28 1
29 1
3O 1
31 2
32 22
33 4
34 2
35 2
36 2
Description ....................... Part#
UpperLegs........................ 80010075
LegRightFront..................... 80010077
LegRightBack..................... 80010078
LegLeftBack...................... 80010079
LegLeftFront...................... 80010080
SideBrace........................ 80010076
TankSupportBracket................ 80010082
HitchPin.......................... 80015902
HingePin ......................... 80015902
#10-24FlangeNut .................. 80015902
#10-24x1-1/4"Screw ................ 80015902
TankExclusionWire................. 80010193
UpperFrontPanel .................. 80013771
LowerFrontPanel .................. 80012220
#10-24x2"Screw ................... 80015902
Wheel,Plastic...................... 80010191
WheelBushing..................... 80015902
AxleRod.......................... 80010088
BackBrace........................ 80010081
ControlPanel...................... 80014545
#10-24X1/2"Screw.................. 80015902
FireBoxSupportLeft ................ 80010083
FireBoxSupportRight............... 80010084
Hose/Valve/Regulator................ 80013769
El Module......................... 80014484
HeatShield........................ 80010068
TankRetainer...................... 80009014
WingScrew ....................... 80015902
BurnerAssembly ................... 80010069
FireBox .......................... 80014540
ControlKnob....................... 80014405
5ramID,15ramODFiber Washer...... 80015902
6.5ramID,18ramODFiberWasher..... 80015902
MountingSideShelf(RF/LB)........... 80010073
MountingSideShelf(LF/RB)........... 80010074
SideShelf......................... 80010072
37 4
38 4
39 4
40 2
41 2
42 1
43 1
44 1
45 1
46 1
47 1
48 1
49 1
5O 2
51 1
52 1
1
1
1
Description ....................... Part#
1/4"-20xl/2"Screw.................. 80015902
1/4"-20X1-1/4"Screw................ 80015902
1/4"-20FlangeNut .................. 80015902
LowerHinge....................... 80010090
UpperHinge....................... 80009914
LidHandle......................... 80012224
HeatTent ......................... 80009840
CookingGrate...................... 80013224
SwingawayGrate................... 80009825
GreaseCup ....................... 80000270
Clip,GreaseCup ................... 80000271
LogoPlate......................... 80010544
MatchHolder...................... 80004320
LegExtender...................... 80009820
HeatShield........................ 80010089
TopLid ........................... 80014539
AssemblyInstructions(English)........ 80013234
AssemblyInstructions(Spanish)....... 80013235
Hardware......................... 80015902
1 WheelBushing
4 HingePin
5 HitchPin
1 WingScrew
28 #10-24X1/2"Screws
42 #10-24FlangeNuts
12 #10-24X1-1/4"Screws
16 #10-24X2"Screws
22 5mmID,15mmODFiberWashers
4 6.5mmID,18mmODFiberWashers
4 1/4"-20FlangeNuts
4 1/4"-20X1/2"Screws
4 1/4"-20X1-1/4"Screws
464721508"11
45
36
°-_ 214._._.
34
16
18
52
8 9
\43
40
\
21
@
lO
40
21
21
42
32_°
/
12
30
\
26
22
/I0 _/_ _I
,,,_Jll 21
11_ _"
:_1o
11_ I0_
21j/_
11
j2
48
8\_
10 15
_-"- 21
24j
34
7_
12 "464721508
14
LeftLeg
Placeoneupperlegasshown. NOTE:Leftfrontandleftbacklegsdonothavelegextenders.Infront,attachupperleg,side
braceandleftfrontleg(curve)with#10-24x1-1/4"screw and#10-24flangenut. Inback,attachupperleg,sidebraceandleft
backleg(straight)with #10-24x1-1/4"screw and#10-24flange nut. Donot tighten,
Attachsupportbracketinsecondholefrombottomof legwithhingepinsand hitchpins(A).
9
HingePin
Qty.2
LeftFrontLeg
(Curve) _
C:_/ LeftBackLeg
o,// (Straight) _
S UpperLeg
10 .............jll 11
#10-24x1-1/4"
screw
Qty.2
9
SuPP°rtt_rac/_et 10
S #10-24flangenut
Qty.2
Right Leg
Placeotherupperlegasshown.Attachupperlegand rightfront leg(curve)with#10-24x1-1/4"screw and#10-24flange nut.
Thenattachupperlegandrightbackleg(straight)with#10-24x1-1/4"screw and#10-24flange nut Donot tighten.
Attachsupportbracketwith#10-24x1-1/4"screwsand#10-24flange nuts.
#10-24x1-1/4"
screw
Qty.4
10
#10-24flangenut
Qty.4
Leg Extender
RightFrontLeg
RightBackLeg\
(Curve) (Straight) _
S_ort Bracket
464721508• 13
TankExclusion Wire
HooktankexclusionwireintolegswithopeningforLPcylinderonsidebraceside.
\
SideBrace
Largeropeningside
TankExclusionWire
D Upperand Lower FrontPanels
Lay front legs down on the floor.
Fit upperpanelwithtwotabsbetweenlegs.Attachwith#10-24x2"screws and#10-24 flange nuts.
Fit lowerpanelaroundtankexclusionwireandattachwith#10-24x2"screws and#10-24flange nuts.
15
#10-24x2"screws 15
Qty.8 X
10
#10-24flangenut
Qty.8
UpperPanel
\
LowerPanel
14" 464721508
Back Bracesto Cart
Removepreviouslyattachedscrewsandnutsfromupperlegsasshown.Attachbackbraceswith#10-24x1-1/4"screws and
#10-24flange nuts.
BackBrace
11
#10-24x1-1/4"
screw
Qty.6
Remove screws and
nuts to attach back brace
10
#10-24flangenut
Qty.6
BackBrace
,_<jll
Wheels
Turnassemblyupsidedown.
Insertaxlerodthroughwheel,legsandotherwheel.Attachwitha wheelbushingandhitchpin.
17
WheelBushing
Qty.1
8 AxleRod
HitchPin
Qty.1
"Cone" side of wheelagainst leg
Wheel
464721508• 15
Control Paneland UpperFireboxSupports
Standcartupright.
Infront,fit controlpanelbetweenleftand rightlegs. Insert#10-24x2"screws to holdpanelin place. Placeupperfirebox
supportsontoscrewsmakingsureangleside isfacingthefront andattachwith #10-24flange nuts,
Inback,attachupperfireboxsupportwith#10-24x2"screws and#10-24flange nuts,
ControlPanel '"_ .,,,_ 15
UpperFirebox
Support
15 10
#10-24x2"screws #10-24flangenuts
Qty.8 Qty.8
Valve/Hose/Regulatorand Electronic ignitionModule
Attachvalve/hose/regulatorassemblytocontrolpanelwith#10-24x1/2"screws(A),
Removeignitorcapandplastichexnutfrom moduleassembly.Insertmoduleintotheopeningoncontrolpanelandattachwiththe
removedhexnut.PlaceAAbatteryintomoduleslotwithpositiveend(+)facingoutward.Screwignitorcapontomodule(B).
Unscrewtheupperscrewandnutonleftlegand upperfront panel,butdon'tpullthescrewout. Placetheringheadonground
wireontoscrew,andtightenwiththeremovedflangenut(C),
21
#10-24xl/2"
Screws
Qty.2
Valve/Hose/Regulator
21_...._, +\ ElectronicIgnitionModule
'_ HexNut
16" 464721508
HeatShield
Attachheatshieldwith#10-24x1/2"screws and#10-24flange nuts.
HeatShield
21
21
#10-24xl/2"
Screws
Qty.2
10
#10-24
flangenuts
Qty.2
Tank Retainer
Inserttankretainerintosidebraceandsecurewithwingscrew.
28
WingScrew
Qty.1
S
Retainer
464721508• 17
Burner,Fireboxand Control Knobs
Placeburnerassemblyintofirebox.Fastentheburnerassemblytothefireboxusing5mmfiber washersand#10-24x 1/2"
machinescrews (A).
Placefireboxontoupperfireboxsupports.I_lakesureburner tubes arecorrectly engaged. If burnerisnotleveledfrom leftto
right,adjustthetwoscrewsattachingvalvetocontrolpanel.Attachignitorwiretoignitor(B).
Attachfireboxwith#10-24x1/2"screws,5ramfiber washers and#10-24flange nuts (C).
Pushcontrolknobsontovalvestems(C).
A
BurnerAssembly
Firebox
/
21 32 10
#10-24xl/2"Screws 5mmfiberwashers #10-24Flangenuts
Qty.6 Qty.6 Qty.4
Control
Knob
21
Valve Venturi Tube Ignitor wire
C
18" 464721508
Shelves
Insertmountingbracketsintoshelfsupportswith#10-24x1/2"screws (A).
Attachbackoflegwith1/4"-20x1-1/4"screwand!/4"-20flange nuts, Donotfullytighten.Attachmountingbracketstofrontof
legwith1/4"-20x1/2"screws (B),Fullytightenallscrews.
Repeatabove steps for otherside shelf.
21 37 39
#10-24xl/2"Screws 1/4"-20xl/2"screws 1/4"-20flangenuts
Qty.8 Qty.4 Qty.4
38
1/4"-20x1-1/4"screws
Qty.4
\
MountingBracket
ShelfSupport
SideShelf
/
39
37
464721508" 19
LowerFireboxHinges
Attachlowerhingestobackoffireboxusing#10-24x1/2"screws, 5ramfiber washersand#10-24flange nuts. Thecenterflat
portionofthehingeshouldbeatthebottom(seeinset).
21 32 32 10
#10-24xl/2"Screws 5mmfiberwashers LowerHinge #10-24Flangenuts
Qty.4 Qty.8 Qty.4
21
#10-24xl/2"Screws
Qty.0
10
LidHandleand UpperHinges
Attachhandleto lidwith6.5mmfiber washersand#10-24screws.
Attachupperhingesto backoflid using#10-24x1/2"screws, 5ramfiber washersand#10-24flange nuts,Hingesshould
curvedownwardwhenproperlyinstalled.Donottightenupperhingescrews.
Handle
32 10
5mmfiberwashers #10-24Flangenuts I _--------33
Qty.8 Qty.4 I
4,
33
6.5mmfiberwashers
Qty.4
21
i
' UpperHinge
20 •464721508
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Kenmore 640-775957-111 Owner's manual
- Category
- Barbecues & grills
- Type
- Owner's manual
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