WAGNER Power Painter/Stainer Plus User manual

WAGNER
Brand
WAGNER
Model
Power Painter/Stainer Plus
Category
Power fine-spray systems
Type
User manual

This manual is also suitable for

0613
Owner’s Manual
Read this manual for complete instructions
Français (page 21) / Español (página 41)
Questions?
Call Wagner Technical Service at:
1-800-328-8251
Register your product online at:
www.wagnerspraytech.com
Contents

4 

6 


9 
11 
 
13 
14 
 
 
 
61 
 
64 
Power Painter /
Stainer Plus
Power Painter
Max
Power Painter
Pro
English
2 
Important Safety Information
Read all safety information before
operating the equipment. Save these
instructions.
Indicates a hazardous situation which,
if not avoided, could result in death or
serious injury.
To reduce the risks of re or explosion,
electrical shock and the injury to
persons, read and understand all
instructions included in this manual. Be
familiar with the controls and proper
usage of the equipment.
Grounding Instructions








WARNING - Improper installation of
the grounding plug can result in a risk
of electric shock.


















Grounded Outlet
Grounding Pin
Cover for
grounded
outlet box
WARNING - To reduce the risk
of re or explosion:
  






  





  

  


  


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
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
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
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
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WARNING - To reduce the risk of
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



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
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  

WARNING - To reduce the risk of
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



  




Important Electrical
Information
















 
 
IMPORTANT:
Household use only. Intended for
indoor/outdoor use ONLY with materials having
ashpoint above 70ºF (21ºC).
Capability:




Do not use!





English
4 
Before you Begin
This page contains information that is necessary
in order to operate the sprayer properly.
Material Preparation:
 



 




Thinning the Material:
 

 


Material That Can Be Sprayed:
 



Determining Job Size:
The size of your spray job will determine how the
spray gun is set up. The spray gun can operate in
three dierent modes:
1) cup mode
2) remote suction hose mode

3) backpack mode 

Overspray:












Anything you don’t want painted that is in the
area of your spraying surface should be covered
or removed.
Drop Cloths:



Spray Tip:






Notice:
The spray gun you have purchased will have
some or all of the features and accessories
shown here. Refer to the graphic, right, and
the chart, below.
Features
Plus
Max
Pro
a


h h h
a1 
h h h
a2


h h h
b 
h
c 
h h
d 
h h h
e 
h
f 
h h
g 
h h h
h 
h h
i


h
j


h h
k


h h
l


h h
m


h h
n


h h h
o



h h h
p 
h
English
 5
Features
o
e
l
n
m
p
a2
a1
a
Power Painter
Max
Power Painter /
Stainer Plus
Power Painter
Pro
c
a2
a1
a
a2
a1
a
b
d
f
g
d
f
g
h
d
g
h
j-k
i-k
c
Note: 



English
6 
Cup Mode Setup
Recommended for small to medium jobs


IMPORTANT: Avoid running the cup dry. An empty
cup will allow air to become sucked into the sprayer,
which leads to globbing and spitting.
IMPORTANT: Always
make sure the tip nut is
tightened securely prior
to spraying.
Cup Mode Setup:
  Remove the cup - 
  
  
  
Note:

  Replace the cup. 
Note: 

  
Note:
or
1
2
3
64 5
1
2
English
 7
Remote Suction Hose Setup (optional)
Recommended for medium to large jobs




IMPORTANT: Avoid running the container dry. An
empty container will allow air to get sucked into the
sprayer, which leads to globbing and spitting.
IMPORTANT: Always
make sure the tip nut is
tightened securely prior
to spraying.
Remote Suction Hose Setup:
  Remove the cup -

  
  


  


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English
8 
Backpack Kit Setup (optional)
Recommended for medium to large jobs




IMPORTANT: Avoid running the backpack dry. An
empty backpack will allow air to get sucked into the
sprayer, which leads to globbing and spitting.
IMPORTANT: Always
make sure the tip nut is
tightened securely prior
to spraying.
Backpack Kit Setup:
  




  


  

Remote Suction Hose Setup

  


  

  

  

(a)
(b)
(d)
(c)
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English
 9
Spray Controls (Plus / Max)
The spray controls vary depending upon the
model of sprayer you have. Refer to this page
in order to learn about the controls of your
particular sprayer.
Power Painter / Stainer Plus
Material Select Lever:








Note: 


PAINT STAIN
Power Painter Max
Material Select Lever:


Electronic Speed Control:

right










Low Cup Level Indicator
 

 
left


Cup Mode
SetupAvoid running the
cup dry. An empty cup will allow air to become
sucked into the sprayer, which leads to globbing
and spitting.
Note: press and
hold






LOW
LEVEL
SPEED
HOLD TO RESET LO W LEVEL
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c
English
10 
Spray Controls (Pro)
Power Painter Pro
Electronic Material Selector:









Electronic Speed Control:

upper right













Low Cup Level Indicator
 

 
bottom right 



Cup Mode
SetupAvoid running the
cup dry. An empty cup will allow air to become
sucked into the sprayer, which leads to globbing
and spitting.
Note: 







c
a
d
b
e
f
English
 11
Priming with the Remote Suction Hoses
Follow these steps if you plan to spray while using the
remote suction hoses or the backpack kit.
 


 



 


 



IMPORTANT: Always
make sure the tip nut is
tightened securely prior
to spraying.
Priming with the Remte Suction Hoses:
 If equipped -

 If equipped -


  even 

  



IMPORTANT: The suction hose must remain
completely submerged in the material. If it is not
completely submerged and air is sucked into the
system, the piston could seize.
If the piston seizes, the sound the gun makes will
change to a low hum and the gun will quickly
become hot to the touch. Never run the sprayer
when the piston is seized.
Should this happen, clean the piston and the pump
housing thoroughly using the cleanup procedures
found in this manual.
PAINT
1a
1b
2
3
or
English
12 
Practice Spraying
You will need:
 
IMPORTANT - read before spraying
Priming the Sprayer







Practice Spraying:
  

Note:

  If equipped -

  


  If equipped -


  If equipped -
and

  

a)
b)
2
6
3
PAINT
LOW
LEVEL
SPEED
HOLD TO RESET LO W LEVEL
LOW
LEVEL
SPEED
HOLD TO RESET LO W LEVEL
1
or
PAINT STAIN
4
5
English
 13
Spraying Technique
Adjusting the spray tip assembly:
The adjustable spray tip assembly produces
a pattern that can be adjusted horizontally
or vertically. Rotate the spray adjustment
guard (b) as shown.
To prevent an injection hazard,
make sure the sprayer is
unplugged before you adjust the
spray tip. Make sure the spray
tip nut (a) is suciently hand
tightened prior to spraying.
Spraying Technique





*Note:





IMPORTANT: If a large amount of material is leaking
from behind the adjustable spray tip assembly, turn
off the sprayer immediately or the sprayer could
be damaged. The sprayer will leak from behind the
adjustable spray tip assembly if the tip nut is not
tightened firmly. If you notice material leaking from
this area, follow the steps below.
  Unplug the sprayer immediately.

Note: 
not

  



  








Incorrect Correct
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b
a
a
b
English
14 
Cleanup (cup mode)
You will need:
 
 
 
 
Make sure you clean the sprayer in a well-
ventilated area whenever cleaning with
flammable solvents.
The sprayer contains electrical parts. DO NOT
submerge the sprayer into any liquids.
Cleanup (cup mode):
  



  
  
Note: 

right
  


  
  
  
(continued on next page)
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English
 15
Cleanup (cup mode)
  


9. IMPORTANT: Make sure to completely remove all
material from the inside of the piston chamber by
scrubbing with the brush. Even a small amount of
material can dry like glue and keep the piston from
moving, causing damage to the sprayer.
10. IMPORTANT: Make sure to keep the vent hole (a) on
the pump housing clean and unblocked or a vacuum
can build up in the container and cause damage to the
sprayer. A toothpick or straightened paper clip can
be used to clean it.
 Latex materials only - 

 Latex materials only - 


 Oil-based materials only - 

 


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16 
Cleanup (remote suction hoses / backpack kit)
You will need:
 
 
 
 
Make sure you clean the sprayer in a well-
ventilated area whenever cleaning with
flammable solvents.
The sprayer contains electrical parts. DO NOT
submerge the sprayer into any liquids.
Cleanup (remote suction hoses / backpack kit):
  




  



  


  



Note: 


  Latex materials only - 

  Latex materials only - 




  
Cleanup - Cup Mode
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English
 17
Reassembly / Maintenance
You will need:
 
 
Note: Power Painter Max only


  

  

  

Do not cross-thread the locking nut. Make certain it is
threaded correctly before tightening.
 




  


  


  



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3
(a) (b)
5
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(c)
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English
18 
Troubleshooting
PROBLEM CAUSE SOLUTION
Problem A: Motor will not
run
 


 


Problem B: Motor has a low
hum and does not spray
   
Cleanup

Problem C: Motor operates
properly but does not
spray
 

 

 
 
 
 
 
 
 


 





 



 
 
 
 
 

 
 


Problem D: Material
spitting or globbing (air
has entered the system)
 
 
 
 
 
 
 

 
 
 
 


 
 

 
 


 
Any attempt to open the motor housing or repair any
electrical parts within the unit by anyone other than an
authorized repair technician could cause serious injury and
will void the warranty.
English
 19
Troubleshooting
PROBLEM CAUSE SOLUTION
Problem E: Excessive
fogging
 
 

 
 

Problem F: Runs and sags
in paint
 



 

Problem G: Material drips
from spray tip or guard
 



 


Problem H: Material
leaking from between
spray tip and locking nut
 
 

 
 
 
 


 
 
Problem I: Motor
overheats
 
 
 
 
 
 

This unit has no servicable electrical
parts. Do not attempt to service this
unit yourself.
Questions?
Call Wagner Technical Service at:
1-800-328-8251
Register your product online at:
www.wagnerspraytech.com
English
20 
Replacement Parts
Notice:
Parts of your sprayer wear out with use and require regular replacement.
They include the atomizer valve, piston and spring. These parts are not
covered by your sprayer warranty.
More abrasive materials such as latex paints and stains cause these parts
to wear out faster than less abrasive materials such as oil-based paints
and stains, thin stains and sealers.
Atomizer valve:





1
1
2 3
Front view of a good atomizer valve.
2
Front view of a atomizer valve after spraying 7-10 gallons of
latex paint. Replace.
3
Front view of a atomizer valve after spraying 7-10 gallons of
latex stain. Replace.
Piston and Spring:







To replace either the atomizer valve or the piston and spring, follow the
Cleanup instructions on page 14-15, and replace the old parts with new
ones. When replaced, follow Reassembly instructions, (page 17).
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WAGNER Power Painter/Stainer Plus User manual

WAGNER
Brand
WAGNER
Model
Power Painter/Stainer Plus
Category
Power fine-spray systems
Type
User manual
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