Greenlee P2095 & P2096 Stripping Tools User manual

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P2095 • P2096

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

2

Table of Contents

Description .................................................................... 2

Safety ............................................................................ 2

Purpose of Manual ........................................................ 2

Important Safety Information ........................................ 3

Identication .................................................................. 4

Specications ................................................................ 4

Maintenance .................................................................. 4

Operation ....................................................................... 5

Replacing Parts ..........................................................6–7

Blade .......................................................................... 6

Ball Plunger ................................................................ 6

Handle ........................................................................ 6

Adjusting Knob and Adjusting Screw .....................6–7

Illustration and Parts List ............................................. 20

Description

The Greenlee P2095 and P2096 Semi-Con Scoring

Tools are intended to score the semi-conductor layers

of underground cable with a diameter of 0.73" to 1.55".

These tools have a precise blade adjustment feature

to control the blade depth from 0 to 90 mil in 1 mil

increments. They also have a bi-directional blade that

scores a square ring cut and a spiral cut without any

adjustment.

Patent pending.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any markings on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tools:

• P2095 Semi-Con Scoring Tool for ø0.73" to ø1.25"

• P2096 Semi-Con Scoring Tool for ø1.25" to ø1.55"

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge at www.greenlee.com.

KEEP THIS MANUAL

All specications are nominal and may change as design

improvements occur. Greenlee Textron Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

P2095 • P2096

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

3

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, dened below,

indicates the severity of the hazard. The message

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

Hazards which, if not avoided, COULD result in

severe injury or death.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

This tool is not protected against

electrical shock. Read and under-

stand instructions before using the

Greenlee P2095/P2096.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when using this

tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris.

Blades are sharp. Keep ngers away

from blades when stripping cable and

when replacing blade.

Failure to observe this precaution

may result in injury.

P2095 • P2096

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

4

Identiﬁcation

Speciﬁcations

Capacity

P2095 ............ 0.73" to 1.25" diameter semi-conductor

P2096 ............ 1.25" to 1.55" diameter semi-conductor

Blade Depth ......0.000" to 0.090" in increments of 0.001"

1. Cable guide

2. Bi-directional blade

3. Blade depth adjustment knob

4. Blade depth scale

5. Handle

6. Lever

7. Scoring directions

8. Increasing blade depth direction

9. Alignment mark

Maintenance

Keep the tool clean and dry. No additional maintenance

is required.

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5

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P2095 • P2096

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

5

Operation

Numbers in parentheses refer to the “Identication”

section of this manual.

1. Rotate the blade depth adjustment knob (3) to score

slightly less than the semi-con thickness to prevent

damage to the underlying insulation. Each line on

the adjusting knob dial represents 1 mil or 0.001" of

blade depth.

• Turn the adjusting knob counterclockwise to

increase the blade depth.

• Turn the adjusting knob clockwise until it stops to

set the blade to zero depth.

Increase

Blade Depth

Decrease

Blade Depth

2. Depress the lever (6) to spread open the scoring tool

and place the tool at the desired strip length. See

gure below. Release the lever to close the tool on

the semi-con and penetrate the blade to the depth

set on the adjusting knob.

3. Rotate the tool around the circumference of the

cable in the counterclockwise direction to make the

square ring cut. See gure below. The scoring direc-

tions (7) are displayed on the lever of the tool.

Ring Cutting

Direction

Strip

Length

4. Rotate the tool in the opposite direction around the

cable to make a spiral cut to the end of the cable.

See gure below.

Spiral Cutting

Direction

5. Use long-nose pliers to grab the end of the spiral

score and peel off the semi-con layer. See gure

below.

P2095 • P2096

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

6

Replacing Parts

Numbers in parentheses refer to the “Illustration and

Parts List” section of this manual.

Blade Replacement

1. Turn the blade depth adjusting knob (5) clockwise

until it stops. The dial should read 0/50.

2. Loosen the set screw (12) and remove the blade (18)

through the top of the blade adjusting screw.

3. Place a piece of cable into the tool to act as a stop

for the new blade.

4. Install a new blade with the at aligned with the set

screw (12) until the tip of the blade is resting against

the cable. See gure below.

5. Tighten the set screw (12) and remove the cable

piece from the tool.

Align ﬂat with set screw.

Cable provides

stop for

new blade.

Ball Plunger Replacement

1. Remove the set screw (12), spring (21), and steel

ball (13).

2. Install new steel ball, spring, and set screw. Tighten

the set screw until the screw head is ush with the

counter bore in lever (3). When properly set, the ball

plunger will remove rotational play in the knob but

allow easy rotation.

Handle Replacement

1. Loosen the set screw (10) and remove the handle

(17 or 20).

2. Install new handle and tighten the set screw.

Adjusting Knob and Adjusting

Screw Replacement

1. Remove the blade (18). (Refer to previous

instructions.)

2. Remove the set screw (12), spring (21), and steel

ball (13).

3. Remove two button head screws (11) and the base

(1).

4. Remove the cone point set screw (16) and the blade

holder (6).

5. Remove the retaining ring (8) from the blade adjust-

ing screw (7), and turn the blade adjusting screw

counterclockwise to remove from the adjustment

knob (5).

6. Turn the tool upside down and secure the lever (3) in

a vise. Tap the bottom edges of the adjusting knob

with a pin or at punch and a hammer to push the

adjusting knob out of the retaining ring (9) and out

of the lever (3). See gure below.

Tap bottom edges

of knob to remove.

7. Install the new adjusting knob (5) into the lever

(3), and rest the lever and knob unit against a at

surface or bench.

8. Install the new retaining ring (9) onto the adjusting

knob (5) using a retaining ring setting tool or a at

punch or pin and hammer. Tap the retaining ring

onto the knob until the retaining ring is tight against

the lever. See gure below.

Retaining Ring

Setting Tool

Retaining Ring

(tabs pointed up)

Support

for Knob

P2095 • P2096

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

7

Replacing Parts (cont’d)

Numbers in parentheses refer to the “Illustration and

Parts List” section of this manual.

Adjusting Knob and Adjusting

Screw Replacement (cont’d)

9. Install the new adjusting screw (7) into the adjusting

knob (5) and install the new retaining ring (8) onto

the adjusting screw.

10. Align the pin (19) in the new blade holder (6) with

the slot in the blade adjusting screw (7). Rotate the

blade holder so the countersink hole is aligned with

the hole in the side of the lever. See gures below.

11. Install the cone point set screw (16) into the lever

(3), and tighten against the countersink hole in the

blade holder (6).

Align pin (19) with

slot in adjusting screw.

Align slot with

raised mark.

Align countersink with hole in lever.

12. Install new steel ball (13), spring (21), and set screw

(12) into lever (3). (Refer to previous instructions.)

13. Depress the lever (3) to spread open the scoring

tool and reinstall the base (1) and two button head

screws (11).

14. Rotate the adjusting knob (5) clockwise until it

stops. Install the new blade depth scale decal (15)

into the recess on the top of the adjusting knob

with the 0/50 mark aligned with the raised line in the

lever. See gure below.

Turn knob

clockwise

until it stops.

Apply decal with 0/50

number aligned with

raised mark on lever.

15. Reinstall the blade (18). (Refer to previous

instructions.)

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P2095 • P2096

Illustration and Parts List

Ilustración y lista de partes

Illustration et nomenclature

des pièces

Service Kits

52074108 Ball plunger kit (includes items 12, 13, and 21)

52074109 Adjusting knob kit (includes items 5–9, 12, 13, 15, 16A, 16B*, 19, 21, and 22)

P2096 Semi-Con Scoring Tool for ø1.25 to ø1.55

Key Part No. Description Qty

52070683 S/C scoring tool (ø1.25–ø1.55)

(includes all of the following)

1B Base (ø1.25–ø1.55) ...................................1

2 Bracket......................................................1

3 Lever .........................................................1

4 Torsion spring ...........................................1

5 Adjusting knob ..........................................1

6 Blade holder ..............................................1

7 Blade adjusting screw ...............................1

8 Retaining ring, Truarc #5100-37 ...............3

9 Retaining ring, Truarc #5105-56 EX ..........1

10A Set screw, #8-32 x 1/4 cup pt. .................1

10B* Set screw, #10-24 x 1/4 cup pt.

11 Screw, #10-24 x 3/8 button head .............2

12 Set screw, #8-32 x 3/16 locking ...............1

13 Ball, ø1/8 steel ..........................................1

14 Pivot pin ....................................................1

15 Decal, blade depth scale ..........................1

16A Set screw, #8-32 x 1/4 cone pt. ................ 1

16B* Set screw, #6-32 x 1/4 cone pt.

17 52071995 Handle, nger loop ...................................1

18 52074107 Blade, bi-directional .................................1

19 Dowel pin, ø3/32 x 1/4 .............................. 1

20 52071994 Handle, T-shaped ......................................1

21 Compression spring ..................................1

22 Set screw, #8-32 x 3/16 at pt. .................1

P2095 Semi-Con Scoring Tool for ø0.73 to ø1.25

Key Part No. Description Qty

52070682 S/C scoring tool (ø0.73–ø1.25)

(includes all of the following)

1A Base (ø0.73–ø1.25) ...................................1

2 Bracket......................................................1

3 Lever .........................................................1

4 Torsion spring ...........................................1

5 Adjusting knob ..........................................1

6 Blade holder ..............................................1

7 Blade adjusting screw ...............................1

8 Retaining ring, Truarc #5100-37 ...............3

9 Retaining ring, Truarc #5105-56 EX ..........1

10A Set screw, #8-32 x 1/4 cup pt. .................1

10B* Set screw, #10-24 x 1/4 cup pt.

11 Screw, #10-24 x 3/8 button head .............2

12 Set screw, #8-32 x 3/16 locking ...............1

13 Ball, ø1/8 steel ..........................................1

14 Pivot pin ....................................................1

15 Decal, blade depth scale ..........................1

16A Set screw, #8-32 x 1/4 cone pt. ................ 1

16B* Set screw, #6-32 x 1/4 cone pt.

17 52071995 Handle, nger loop ...................................1

18 52074107 Blade, bi-directional .................................1

19 Dowel pin, ø3/32 x 1/4 .............................. 1

20 52071994 Handle, T-shaped ......................................1

21 Compression spring ..................................1

22 Set screw, #8-32 x 3/16 at pt. .................1

USA Tel: 800-435-0786

Fax: 800-451-2632

Canada Tel: 800-435-0786

Fax: 800-524-2853

4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070

An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc.

International Tel: +1-815-397-7070

Fax: +1-815-397-9247

www.greenlee.com

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*Component used in tool before July 2016.

Greenlee P2095 & P2096 Stripping Tools User manual

Greenlee P2095 & P2096 Stripping Tools User manual

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