Kohler CH395 User manual

CH395
Kohler
Brand
Kohler
Model
CH395
Type
User manual
OWNER'S MANUAL
HORIZONTAL CRANKSHAFT
Command PRO
CH270
CH395
CH440
2
Congratulations ȮȱȱȱȱȱęȱȬ¢ǰȱȱ¢ǰȱȬȱǯȱȱȱȱ
ȱȱȱȬȬȱ¢ȱȱȱǯǯǯȱȱȱȱǯǯǯ¢ȱ
¢ȱȱȱǯȱȱȱȱȱ¢DZ
ȱ Ȋȱ Ĝȱȱȱȱȱ¡ȱǰȱǰȱȱ¢ȱȱȱȱ
ǯ
ȱ Ȋȱ ǰȱȬȱȱȱȱǰȱ¢ȱȱȱĞȱǯ
ȱ Ȋȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱǻȱȱȱȱȱęǰȱȱǰȱȱ
ȱǼȱȱ¢ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱǻȱȱ¢ȱȱȱĞǼȱȱȱȱȱ
ȱȱǯ
ȱ Ȋȱ ¢ȱȱȱȱȱ¢ȱȱȱȱȱȱŗŖǰŖŖŖȱȱȱǯȱȱ
ȱȱȱȱȱȱ¢ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼȱȱȱǭȱȱǯȱȱ
ȱǯǯǯ
ȱȱ¢ȱȱȱȱȱǰȱȱȱȱȱȱȱǯ
California
Proposition 65 Warning
Engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
3
Table of Contents
Safety Precautions
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury
to yourself and others.
ȱȱȱȱȱȱȱȱȱȱȱȱǯȱȱȱ
ȱ¢ȱȱȇȱȱȱȱȱ¢ȱǯȱȱȱȱ¢ȱ
ȱȱȱ¡ȱǯȱȱȱ¢ǯ
WARNING
ȱȱȱȱȱȱȱȱȱ£ȱȱcan cause severeȱȱ¢ǰȱǰȱȱ
ȱ¢ȱȱȱȱȱȱǯ
CAUTION
ȱȱȱȱȱȱȱȱȱ£ȱȱwillȱȱcan cause minorȱȱ¢ȱȱ
¢ȱȱȱȱȱȱǯ
NOTE
ȱȱȱȱ¢ȱȱȱǰȱǰȱȱȱȱȱȱȱȱ
ȱ£Ȭǯ
Congratulations.................................................2
Safety Precautions.........................................3-5
Symbols Associated with This Product..........5
Control and Service Point Locations...............6
Oil Recommendations.......................................7
Oil Type..........................................................7
Fuel Recommendations....................................7
General Fuel Recommendations...................7
Fuel Type.......................................................7
Operating Instructions......................................8
Pre-Start Checklist.........................................8
Cold Weather Starting Hints..........................8
Starting..........................................................8
Stopping ........................................................9
Operating..........................................................10
Angle of Operation ......................................10
Cooling ........................................................10
Maintenance Instructions...............................11
Maintenance Schedule................................11
Check Oil Level................................................11
Change Oil...................................................12
Service Precleaner and Air Cleaner Element 13
Service Precleaner (If Equipped).................13
Service Paper Element................................14
Ignition System................................................15
Check Spark Plug............................................15
Fuel Tank Filter................................................15
Fuel Valve.........................................................16
0XIÀHU6FUHHQ..................................................17
Clean Air Intake/Cooling Areas......................17
Carburetor Troubleshooting and
Adjustments.....................................................18
Troubleshooting...........................................18
Troubleshooting ..............................................19
Storage.............................................................19
Transport..........................................................19
Major Repair.....................................................20
Parts Ordering .................................................20
6SHFL¿FDWLRQV ..................................................20
Engine Warranty..............................................21
Emission Control System Warranty .........22-23
4
WARNING
¡ȱȱȱȱęȱȱ
severe burns.
ȱȱęȱȱȱȱȱȱ
ȱȱȱȱǯ
Explosive Fuel!
ȱȱ¡¢ȱĚȱȱ
its vapors can explode if ignited. Store
gasoline only in approved containers, in
well ventilated, unoccupied buildings,
¢ȱȱȱȱĚǯȱȱȱęȱ
the fuel tank while the engine is hot or
running, since spilled fuel could ignite
if it comes in contact with hot parts
ȱȱȱǯȱȱȱȱ
the engine near spilled fuel. Never use
gasoline as a cleaning agent.
Hot Parts can cause severe burns.
ȱȱȱȱȱȱ
ȱȱĞȱǯ
WARNING
Hot Parts!
Engine components can get extremely hot
from operation. To prevent severe burns,
do not touch these areas while the engine
ȱǰȱȱ¢ȱĞȱȱȱ
ȱěǯȱȱȱȱȱȱ
heat shields or guards removed.
ȱ¡ȱȱȱȱ
ǰȱȱȱǯ
ȱȱ¡ȱǰȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱǯ
WARNING
Lethal Exhaust Gases!
Engine exhaust gases contain poisonous
carbon monoxide. Carbon monoxide is
odorless, colorless, and can cause death if
inhaled. Avoid inhaling exhaust fumes,
and never run the engine in a closed
ȱȱęȱǯ
Safety Precautions (Continued)
5
STOP
Rotating Parts can cause severe
injury.
¢ȱ¢ȱȱȱȱȱ
ǯ
WARNING
Rotating Parts!
Keep hands, feet, hair, and clothing away
from all moving parts to prevent injury.
Never operate the engine with covers,
shrouds, or guards removed.
ȱȱȱȱȱ
¢ȱȱǯ
ȱȱȱȱȱ
ȱȱǯ
WARNING
Accidental Starts!
ȱǯȱȱȱ
can cause severe injury or death. Before
working on the engine or equipment,
disable the engine as follows: 1)
ȱȱȱȱǻǼǯȱ
ŘǼȱȱȱǻȬǼȱĴ¢ȱȱ
ȱĴ¢ǯ
CAUTION
ȱȱȱȱ¢ǯ
ȱȱȱȱȱȱȱ
ǯ
Electrical Shock!
Never touch electrical wires or
components while the engine is running.
They can be sources of electrical shock.
Safety Precautions (Continued)
Symbols Associated With This Product
Read
Manual
On
Off
Start
Stop
Choke
Slow
Fast
Fuel
Oil
Alert
Normal
Operation
Cold Weather
Operation
6
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2, EC STAGE II
(SN:X) AND CA 2008 AND LATER EXH/EVP
EMISSION REGS FOR SI SORE. EVP CODE:XX
FAMILY
TYPE APP
DISPL. (CC)
SPEC. NO.
SERIAL NO.
BUILD DATE
EMISSION COMPLIANCE PERIOD:
EPA: CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING,
SAFETY, MAINTENANCE AND ADJUSTMENTS.
1-800-544-2444 kohlerengines.com
KOHLER CO. KOHLER, WISCONSIN, USA
CRAFTED IN CHINA
SAMPLE
Fuel Tank Cap
Air Cleaner
Fuel Tank
Choke
Lever
Fuel
Shut-Off
Starter
Handle
Throttle
Lever
On/Off Switch
(If Equipped)
0XIÀHU
Shield
0XIÀHU
Spark Plug
Oil Drain
Plug
Dipstick
Figure 1. Control and Service Point Locations.
ȱȱęȱȱȱȱǯ
¡ȱȱȱ¢ȱȱȱŘŝŖǰȱ
řşśǰȱŚŚŖȱȱȱȱǯǯȱȱȱǯ
ȱȱȱȱȱȱȱȱ
ȱȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱȱ
ȱȱǻȱǼȱȱȱȱ
¢ȱȱȱȱȱęȱǯȱ
Emission Compliance Period (Hours)
Oil Fill Plug
Serial and
Data Label
Figure 2. Serial and Data Label (Example).
EPA Category C Category B Category A
< 225 CC 125 hours 250 hours 500 hours
> 225 CC 250 hours 500 hours 1000 hours
CARB
Moderate
125 hours
Intermediate
250 hours
Extended
500 hours
Oil Drain
Plug
Retractable
Starter
7
5W-20, 5W-30
RECOMMENDED SAE VISCOSITY GRADES
°F
-20 0
20
32
40 6050
80
100
°C
-30 -20
-10 0
10 20 30
40
TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE
10W-30
Kohler 10W-30
SAE 30
Oil Recommendations
ȱȱȱ¢ȱȱȱȱȱȱȱ
ȱȱ¡¢ȱǯȱȱȱȱȱ
¢ȱȱȱȱ¢ǯȱȱȱȱȱ
ȱǰȱȱȱ¢ȱǰȱȱȱȱ
ȱȱǯȱ
Oil Type
ȱȱ¢ȱȱȱȱȱǻȱ
ȱǼȱȱȱȱȱǯȱȱ
ȱ¢ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱǯ
Figure 3. Oil Viscosity Grades Table.
ȱȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱȱȱȱĞȱȱȱȱȱǰȱ
ȱ£ȱȱȱȱ¢ȱȱ¢ȱȱȱ
ȱ¢ȱǯ
ȱȱȱȱȱȱǯ
ȱȱęȱȱȱǯȱȱȱȱȱȱȱ
¡ǯȱȱȱŚǯ
Maximum
Fuel Level
Filler
Neck
Filler
Neck
Fuel Tank
Fuel Tank
Filter
Fuel Type
ȱȱȱȱ¢ȱǰȱǰȱȱ
ȱȱȱȱȱȱȱȱŞŝȱȱ
ǯȱȱȱȱȱȱǰȱȱ
ȱȱşŖȱȱǯ
ȱȱȱȱȱȱȱ
ȱȱȱȱȱȱ
ȱ¡ȱǯȱȱȱȱȱ
ǯȱ
Gasoline/Alcohol blends
ȱǻȱȱŗŖƖȱ¢ȱǰȱşŖƖȱȱ
ȱ¢ȱǼȱȱȱȱȱȱȱȱ
ǯȱȱȦȱȱȱŘŖȱ
ȱŞśȱȱȱȱȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯ
Gasoline/Ether blends
¢ȱ¢ȱ¢ȱȱǻǼȱȱȱ
ȱȱǻȱȱȱ¡ȱȱŗśƖȱȱ¢ȱ
Ǽȱȱȱȱȱȱȱȱǯȱ
ȱȦȱȱȱȱǯ
Figure 4. Maximum Fuel Level.
Fuel Recommendations
WARNING
¡ȱȱȱȱęȱ
ȱȱǯ
ȱȱęȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱȱ¡¢ȱĚȱȱȱȱȱ¡ȱ
if ignited. Store gasoline only in approved containers, in
well ventilated, unoccupied buildings, away from sparks or
Ěǯȱȱȱęȱȱȱȱȱȱȱȱȱȱ
running, since spilled fuel could ignite if it comes in contact
ȱȱȱȱȱȱǯȱȱȱȱȱ
engine near spilled fuel. Never use gasoline as a cleaning
agent.
General Recommendations
ȱȱȱȱȱȱȱ
ȱǰȱȱǯȱȱȱȱȱ
¢ȱȱŘȱȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱȱȱȱ
ȱȱȱȱǯ
8
Figure 6. "Fast" Position of Throttle Control.
Starting
ȱ ŗǯȱ ȱȱȱȬěȱȱȱȱȈONȈȱǯȱ
ȱȱśǯ
Figure 5. "On" Position of Fuel Shut-Off Valve.
ȱ Řǯȱ ȱȱȱȱȮȱȱȱĴȱȱ
¢ȱȱȱȈȈȱȱȈȈ
ǯȱȱȱŜǯȱȱȱȱȱ
ȱȱ"on"ȱǯȱȱȱŝǯ
ȱ ȱ ȱȱȱȱǻȱȱ
ǼȱȮȱȱȱĴȱȱ¢
ȱȱȈȈȱȱȈȈȱǯȱȱ
ȱŜǯȱȱȱȱ¢ȱȱȱȱ
ȱȱǯ
Figure 7. "On" Position of Choke Lever.
ON
Fuel
Shut-Off
Valve
ON
Choke Lever
Throttle
Control
DZȱ ȱȱȱȱȱ¢ȱ¢ȱ
ȱȱȱȱȱ
ǯȱȱȱȱȱȱȱ
ȱȱȱȈOFFȈȱǯȱȱȱŗŖǯ
SLOW
FAST
Operating Instructions
Also read the operating instructions of the equipment this
engine powers.
Pre-Start Checklist
ȱ Ȋȱ ȱȱǯȱȱȱȱǯȱȱȱęǯ
ȱ Ȋȱ ȱȱǯȱȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱ¡ȱ
ȱȱǯȱȱȱ¢ȱȱȱȱ
ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱ
ǰȱȱǰȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯȱȱȱ¢ȱ
ȱȱȱȱ¢ȱǯȱ
ȱĞȱȱȱȱ¡¢ȱȱȱȱ
ȱȱȱȱȱȱȱ
ȱǯ
WARNING
ȱ¡ȱȱȱȱ
ǰȱȱȱǯ
ȱȱ¡ȱǰȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱǯ
Engine exhaust gases contain poisonous carbon monoxide.
Carbon monoxide is odorless, colorless, and can cause death
if inhaled. Avoid inhaling exhaust fumes, and never run the
ȱȱȱȱȱȱęȱǯ
Cold Weather Starting Hints
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱ
¡ǯȱȱȱǯ
ȱ Řǯȱ ȱȱȱ¡ȱǯ
ȱ řǯȱ ȱȱȱȱǯȱDZȱȱȱ
ȱȱȱ¢ȱȱȱǯȱ
ȱȱȱȱĞȱȱȱǯȱȱ
ȱ Śǯȱ ȱȱDZȱȱȱȱĴ¢ȱȱȱ
ȱǯȱȱȱĴ¢ȱȱȱȱ
ȱ¢ȱȱȱȱĴ¢ǯ
9
STOP
STOP
ȱ řǯȱ ȱȱȱȱDZ
ȱȱȱȱȮȱȱȱ
ȱ ȱ Ȧěȱȱȱȱ"ON"ȱǻȱȱŞǼȱǯ
Figure 8. Engine On/Off Switch.
ȱ ȱ ȱȱȱȱȱȱȱȱ
ȱȮȱǷȱȱȱǰȱȱ
ę¢ȱȱȱǰȱ¢ȱȱȱǯȱȱ
ȱȱȱȱȱȱ¡ȱȱ
ȱȱȱȱȱȱǻȱȱşǼǯ
Figure 9. Operating the Retractable Starter.
DZȱ ¡ȱȱȱȱ¢ȱȱ
ȱȱǯȱȱȱȱȱ¢ǰȱ
ȱȱȱ¢ȱ¢ȱ¢ȱȱ
ȱȱǯ
ON
On/Off
Switch
Starter
Handle
Stopping
ȱ ŗǯȱ ȱǰȱȱȱǯ
ȱ Řǯȱ ȱȱĴȱȱȱȱȈȈȱȱ
ȈȈȱȱǯȱȱȱȱȱȱȱ
ȱȱřŖȬŜŖȱǯȱȱȱŗŗǯ
ȱ Śǯȱ ¢ȱȱȱȱȱȱȱ"OFF"
ȱĞȱȱȱȱȱȱǯȱȱ
ȱŗŖǯ
ȱ ȱ ȱȦȱ¢ȱȱȱȱ
ȱȱȱǰȱȱȱ¢ȱȱ¢ȱ
ȱȱȱȱ¢ȱȱȱȱȱ
ȱǯ
OFF
Choke Lever
Figure 10. "Off" Position of Choke Lever.
Figure 11. "Slow" Position of Throttle Control.
SLOW
FAST
Throttle
Control
ȱ řǯȱ ȱ¢ȱȱȱȦěȱȱȱȱ"OFF"
ǯȱȱĴȱȱ "stop"ȱȱȱ
ǯȱȱȱŗŘǯ
Figure 12. Engine On/Off Switch.
OFF
On/Off
Switch
ȱ Śǯȱ ȱȱȱȬěȱǯȱȱȱŗřǯ
Figure 13. "Off" Position of Fuel Shut-Off Valve.
OFF
Fuel
Shut-Off
Valve
STOP
(If Equipped)
10
Carburetor Icing
ȱȱȱȱȱȱȱ
ȱȱȱȱ¢ȱ¡ǯȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱǯ
ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱĝȱǯȱȱȱȱȱȱȱȱȈȱ
ȱȈȱȱȱŗŚǯȱ
ȱȱȱȱȱȱȱȈȱȈȱȱ
ȱŗśǯ
DZȱ ȱȱȱȱȱȈȱȱ
Ȉȱȱȱȱȱ
ȱȱȱǯ
Air
Intake
0XIÀHU
Air Cleaner
Cover
Air
Intake
Air Cleaner
Cover
0XIÀHU
Figure 15. "Normal Operation" Position of Air
Cleaner Cover.
Figure 14. "Cold Weather Operation" Position of Air
Cleaner Cover.
Operating
Angle of Operation
ȱȱȱȱȱȱŘśǚȱȱŗȦŘȱȱ
ȱǯȱȱȱȱȱȱȱȱ
ȱȱȱȱǯȱȱȱȱǯȱ
Ĵȱǰȱȱȱȱȱȱȱȱ
ȱřŖǚȱȱŗȦŘȱȱȱǯȱȱȱȱȱȱ
ȱȱȱȱǯȱȱȱȱǯ
ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ǰȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯ
DZȱ ȱȱȱȱȱ¢ȱ
ȱȱ¡ȱŘśǚȱȱ¢ȱǯȱ
ȱȱȱȱȱĜȱ
ǯ
Cooling
DZȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǰȱȱȱȱ
¢ȱȱǯȱȱȱȱ
ȱȱȱ¢ȱȱȱȱȱ
ȱȱȱ¡ȱȱȱȱ
ǯȱȱȱȱȦȱ
ǯ
WARNING
Hot Parts can cause severe burns.
ȱȱȱȱȱȱȱ
ȱĞȱǯ
Engine components can get extremely hot from operation. To
prevent severe burns, do not touch these areas while the engine
ȱǰȱȱ¢ȱĞȱȱȱȱěǯȱȱȱ
the engine with heat shields or guards removed.
Engine Speed
DZȱ ȱȱȱȱȱȱĴȱ
ȱȱȱ¡ȱȱǯȱ
ȱȱ£ȱȱȱȱȱ
ȱ¢ǯȱȱ¡ȱȱ
ȱȱȱȱȱȱȱřŝśŖȱ
ǰȱȱǯ
11
Frequency Maintenance Required
Daily or
Before Starting Engine
Check oil level.
Fill fuel tank.
Check air intake and cooling areas; clean as necessary.¹
Check air cleaner and precleaner.
&KHFNPXIÀHUVFUHHQLIHTXLSSHGFOHDQDVQHFHVVDU\ï
Yearly or Every 50 Hours Clean or replace precleaner.
Yearly or Every 100 Hours
Change oil.
Clean cooling areas.
&OHDQPXIÀHUVFUHHQLIHTXLSSHG
Clean, set gap or replace spark plug, and set gap.
Yearly or Every 200 Hours
Replace air cleaner element.
5HSODFHIXHO¿OWHULIHTXLSSHG
Yearly or Every 200 Hours
Check and adjust valve clearance when engine is cold.
2
Service starter motor drive, if so equipped.
2
Have combustion chamber decarbonized.
2
¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
²Have a Kohler Engine Service Center perform this service.
Check Oil Level
ȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱ£ǯȱ
ȱȱȱȱȱȱDZ
ȱ ŗǯȱ ȱȱȱȱȱǰȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱęȱȱȱȱǯȱȱȱȱ
ȱǰȱǰȱȱȱȱĴȱȱȱ
ȱǯȱȱȱŗŜǯ
DZȱȱȱ¢ȱȱȱȱȱȱ
ȱȱȱęȱȱȱȱǯȱȱȱȱ
ȱȱȱǯȱȱȱŗŜǯ
Figure 16. Location of Dipstick and Oil Fill Plug.
Oil Fill
Plug
Oil Drain Plug
Dipstick
Oil Drain Plug
Maintenance Instructions
ǰȱȱȱȱȱȱȱȱȱȱ¢ǰȱȱȱȱȱȱȱ
ȱ¡ǰȱ¢ȱȱȱ¢ȱ¢ȱȬȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱ¢ȱȱ£ȱȱȱȱǯ
WARNING
ȱȱȱȱȱ
¢ȱȱǯ
ȱȱȱȱȱ
ȱȱǯ
ȱǯȱȱȱȱȱȱ¢ȱȱǯȱȱȱȱȱȱȱǰȱȱȱ
ȱȱDZȱŗǼȱȱȱȱȱǻǼǯȱŘǼȱȱȱǻȬǼȱĴ¢ȱȱȱĴ¢ǯ
Maintenance Schedule
ȱȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱȱȱȱ¢ȱȱȬǯ
12
Figure 21. Dipstick Reinstallation.
Correct Incorrect
Gasket
ÀDW
Dipstick/
Oil Fill Plug
Gasket
(distorted)
Dipstick/
Oil Fill Plug
ȱ řǯȱ ȱȱȱȱȱǯȱȱȱ
ȱȱDzȱȱěȱǯȱȱȱ
ȱȱȱȱęȱȱȱȱȱȱ
ȱȱȱęȱǯȱȱȱȱȱ
ȱȱęȱȱȱȱȱȱȱȱȱ
ȱȱǯȱDo notȱȱȱȱȱ
ȱȱǯȱȱȱŗŞǯ
ȱȱȱȱȱȱęȱǯȱȱ
ȱȱȱȱęȱǯȱȱȱȱȱ
ȱȱȱȱǰȱȱȱȱĚȱȱ
ęȱǯȱȱȱŗşǯ
ȱ Śǯȱ ȱȱȱȱǰȱȱȱȱȱȱ¢ȱ
ǻȱȱȈȱ¢ȈǼȱȱȱȱȱǯȱ
¢ȱȱȱȱȱȱȱǯȱ
ȱȱŗŞȱȱŗşǯ
DZȱ ȱȱ¡ȱȱȱȱ
ǰȱ¢ȱȱȱȱȱ
ȱȱȱǯȱȱȱ
ȱȱȱȱȱȱȱȱ
ȱǯ
Change Oil
ȱȱȱǰȱȱȱĞȱȱęȱśȱȱȱ
ǯȱĞǰȱȱȱĞȱ¢ȱŗŖŖȱ
ȱǯ
ȱȱȱǰ use ȱŗŖȬřŖ ȱȱ
ǰȱȱȱȱȱȱȱęȱśȱȱȱǯȱ
ȱȱȱĞȱȱȱȬȱǯȱęȱ
ȱȱȱȱȱȱȱȱęȱȱȱ
Ȉ¢ȱȈȱȱǻȱřǼǯ
ȱȱȱȱȱȱȱȱǯȱȱ
ȱȱĚȱ¢ȱȱ¢ȱ¢ȱȱǯȱ
ȱȱȱȱȱȱȱęǰȱǰȱȱ
ȱȱǯ
ȱȱȱȱDZ
ȱ ŗǯȱ ȱȱǰȱǰȱǯǰȱȱȱȱǰȱȱ
ȱȱȱȱȱęȱȦȱȱ
ȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȦȱęȱ
ǯȱȱȱȱȱȱǯ
ȱ řǯȱ ȱȱȱȱȱȱȱ
ŗŝǯŜȱȉȱǻŗřȱĞǯȱǯǼǯ
ȱ Śǯȱ ȱȱǰȱȱȱȱȱȱȱ¢ǰȱ
ȱȱȱȱȱĚȱȱęȱǯȱ
ȱȱȈȱ¢Ȉǯȱ¢ȱȱȱȱȱ
ȱȱǯ
ȱ śǯȱ ȱȱȦȱęȱȱȱȱ
¢ǯȱȱȱŘŗǯ
DZȱ ȱȱȱȱȱȱ
ȱȱȱ¢ȱȱȱǯ
Figure 17. Location of Dipstick and Oil Fill Plug.
Oil Fill
Plug
Dipstick
Engine Oil
Figure 18. Dipstick Oil Level Check.
Figure 19. Oil Fill Plug Oil Level Check.
Dipstick
Oil Fill Plug
Low Oil
Level
Upper
Oil Level
Oil Fill Neck
(Bottom Edge)
Oil Fill Neck
(Bottom Edge)
Upper
Oil Level
Engine Oil
Engine Oil
Figure 20. Location of Dipstick and Oil Drain Plug.
Oil Fill
Plug
Dipstick
Engine Oil
Oil Drain
Plug
Oil Drain
Plug
13
Oil Sentry™
ȱȱȱȱȱȱȱȱ
¢Ȝȱȱȱǯȱȱȱȱȱȱȱ
ȱȱǰȱȱȱ¢Ȝȱȱȱȱěȱ
ȱȱȱȱȱȱǰȱȱȱ
ȱǯ
DZȱ ȱȱȱȱȱȱȱȱ
ȱȱȱȱǯȱȱȱ
ȱȱȱȱ¢Ȝǯ
Service Precleaner and Air Cleaner
Element
ȱȱȱȱȱȱǰȱȱ
¢ȱȱȱȱǯȱȱȱȱ
ȱȱȱȱǰȱȱȱȱ
ȱȱȱǯȱȱȱŘŘǯȱ
ȱȱȱȱ¢ȱȱȱȱȱ
engine.ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱ¢ǯȱȱȱȱǯȱȱȱ
ȱȱȱȱǯȱȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱ
ȱȱȱȱȱęȱ
ȱȱȱȱȱȱȱ
ȱǯ
Service Precleaner (If Equipped)
ȱȱȱ¢ȱśŖȱȱȱȱǻȱ
Ğȱȱ¡¢ȱ¢ȱȱ¢ȱǼǯ
ȱ ŗǯȱ ȱȱȱȱǯȱȱȱȱȱ
ȱȱȱȱǯȱȱȱȱ
ȱȱȱȱȱȱȱȱǯȱĞȱ
ȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱŘřǯ
ȱ Řǯȱ ȱȱȱȱȱȱǯ
ȱ řǯȱ ȱȱȱȱȱȱȱ
ǯȱȱȱȱ¢ȱȱ
ȱȱȱȱȱǯȱ£ȱȱ
¡ȱȱǻȱȱǼǯȱȱȱȱ
ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱȱȱȱǯ
ȱ śǯȱ ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱŘŘǯ
Figure 23. Air Cleaner Cover Removal.
Figure 22. Air Cleaner Element and Precleaner.
Tabs
Latch
Bail
Latch
Bail
Precleaner
(If Equipped)
Paper Element
Air Cleaner
Base
Air Cleaner Cover
14
Service Paper Element
¢ȱŘŖŖȱȱȱȱǻȱĞȱȱ
¡¢ȱ¢ȱȱ¢ȱǼǰȱȱȱȱ
ǯ
ȱ ŗǯȱ ȱȱȱȱǯȱȱȱȱȱ
ȱȱȱȱǯȱȱȱȱ
ȱȱȱȱȱȱȱȱǯȱ
Ğȱȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱ
ȱȱȱȱȱȱǯȱȱ
ȱŘŘȱȱŘřǯ
ȱ Řǯȱ Do notȱȱȱȱȱȱȱ
£ȱǰȱȱȱȱȱȱǯȱ
ȱȱ¢ǰȱǰȱȱȱȱȱ
ȱȱȱǯȱȱȱȱ
¢Dzȱȱȱȱȱȱȱȱȱ
ȱȱǯ
ȱ řǯȱ ȱȱȱȱǰȱȱȱȱ
ȱǯȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱȱȱȦȱ
ȱȱȱȱęǯȱȱȱȱȱ
ȱȱȱǯ
ȱ Śǯȱ ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱŘŘǯ
ȱ śǯȱ ȱȱȱȱǯȱ
ȱ ȱ ȱȈȱȈȱȱȱȱŘśǯ
ȱ ȱ ȱȈȱȱȈȱȱȱ
ȱŘŜǯȱ
DZȱ ȱȱȱȱȈȱȱ
Ȉȱȱȱȱȱȱ
ȱȱȱȱȱȱ
ȱǯ
ȱ Ŝǯȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱȱȱĞȱȱ
ȱȱǯȱȱȱŘŚǯȱ
ȱ Ŝǯȱ ȱȱȱȱǯȱ
ȱ ȱ ȱȈȱȈȱȱȱȱŘśǯ
ȱ ȱ ȱȈȱȱȈȱȱȱ
ȱŘŜǯȱ
DZȱ ȱȱȱȱȱȈȱȱ
Ȉȱȱȱȱȱ
ȱȱȱǯ
ȱ ŝǯȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱȱȱĞȱȱ
ȱȱǯȱȱȱŘŚǯȱ
0XIÀHU
Air Cleaner
Cover
Air
Intake
Air Cleaner
Cover
0XIÀHU
Figure 25. "Normal Operation" Position of Air
Cleaner Cover.
Figure 26. "Cold Weather Operation" Position of
Air Cleaner Cover.
Air
Intake
Tabs
Latch
Bail
Latch
Bail
Figure 24. Air Cleaner Cover Installation.
15
Ignition System
ȱȱȱȱȱȱȱȱ
ȱȱ¢ǯȱȱȱ¢ȱ
Ȧȱȱȱǰȱȱȱȱ
ȱȱ¢ȱȱȱȱȱ¢ǯ
ȱȱȱȱȱȱȱȱȱ
ȱȱ¢ȱȱȱȱǰȱȱ¢ȱ
ȱȱȱȱȱȱ¢ǯ
Check Spark Plug
¢ȱȱ¢ȱŗŖŖȱȱȱǰȱȱ
ȱȱǰȱȱǰȱȱȱȱȱȱ
ȱȱȱȱȱȱ¢ǯȱȱȱ
ȱȱȱȱ
®
ȱŗŘǰȱȱȱ
ȱȱȱȱǯȱŗŘȱŗřŘȱŖŘȬȱȱȱȱ
ȱȱǯȱŘśȱŗřŘȱŗŚȬǯȱȱȱ
ȱȱȱȱȱǯ
ȱ ŗǯȱ ȱȱȱȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱ
ȱȱȱȱȱȱȱȱ
ȱȱ¡ȱȱȱ
ǯ
ȱ řǯȱ ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱŖǯŝŜȱȱǻŖǯŖřŖȱǯǼȱ¢ȱ¢ȱ
ȱȱȱǯȱȱȱŘŝǯ
ȱ Śǯȱ ȱȱȱȱȱȱ¢ȱǯȱȱ
ȱȱȱȱȱŘŖȱȉȱǻŗŚȱĞǯȱǯǼǯ
Fuel Tank Filter
ȱȱȱȱęȱȱȱȱȱȱ
ȱǰȱȱȱęȱǯȱ
WARNING
¡ȱȱȱȱęȱ
ȱȱǯ
ȱȱęȱȱȱȱȱȱ
ȱȱȱȱǯ
¢ȱȱȱȱȱęȱȱ¢ȱȱȱ
DZ
ȱ ŗǯȱ ȱȱȱȱȱȱęǯȱȱȱŘŞǯ
ȱ Řǯȱ ȱȱęȱȱǰȱȱȱǯ
ȱ řǯȱ ȱȱęȱȱȱǯ
Ś. ȱȱȱȱ¢ǯ
Ground
Electrode
Spark Plug
0.76 mm
(0.030 in.) Gap
Wire Gauge
Figure 27. Servicing Spark Plug.
Figure 28. Fuel Tank Filter.
Fuel Tank
Cap
(Non Evap
Shown)
Fuel Tank
Fuel Tank
Filter
Filler Neck
16
Cover
Nuts
Screw
Screw
Figure 29. Carburetor Cover Panel.
Figure 30. Fuel Valve Cup, O-ring, and Screen.
Figure 31. Pick-up Tube and Screen Orientation.
Fuel
Valve
Fuel
Valve
Screen
O-ring
Fuel
Valve
Cup
Screen
O-ring
Fuel
Valve
Cup
Pick-up
Tube
Fuel Valve
ȱȱȱȱȱȱȱȱȱ
ȱęȱȱȱȱȱȱȱǯȱȱ
ȱȱęȱȱĚȱȱȱȱȱȱ
ǯ
¢ȱŗŖŖȱȱȱȱȱȱȱȱȱ
¢ȱȱǯȱȱȱȱȱȱ
ȱȱȱǯ
WARNING
¡ȱȱȱȱęȱ
ȱȱǯ
ȱȱęȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱ ŗǯȱ ȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱ
ȱǯȱȱȱŘşǯ
ȱ řǯȱ ȱȱȱȱȱȱȱ"OFF"ȱǯ
Śǯȱ ȱȱȱȱǯȱȱȱřŖǯ
ȱ śǯȱ ȱȱȱȱȱȱȱȱȱȱ
ěǯ
ȱ Ŝǯȱ ȱȱȬǰȱȱȱǯȱȱȱ
ȱȱȱȱǰȱȱȱ¢ǯȱ
ȱȱȱȱȱȱȱȱȬȱ
ȱȱȱȱȱřŗǯ
ȱ ŝǯȱ ȱȱȬȱȱȱȱȱ¢ȱȱȱ
ȱǯȱȱȱȱȱȱȱȱȱęȱ
ǯȱȱȱȱȱŗȦŘȱȱřȦŚȱȱǯȱȱ
ȱřŗǯ
ȱ Şǯȱ ȱȱȱȱȱȱȈONȈȱȱȱȱ
ȱǯȱȱȱȱȱȱȱȱŜȱȱŝǯ
ȱ şǯȱ ȱȱȱȱ¢ǯ
ȱŗŖǯȱ ȱȱȱȱȱȱȱ
ȱȱȱȱŘǯ
17
)LJXUH0XIÀHUVFUHHQ
Screen
Screw
0XIÀHU
Screen
0XIÀHU6FUHHQ
ȱȱȱȱȱĝȱȱȱ
ȱȱȱ¢ǯ
¢ȱŗŖŖȱȱȱǰȱȱȱȱȱ
ȱȱĝȱȱȱȱȱ
ǯ
WARNING
Hot Parts can cause severe burns.
ȱȱȱȱȱȱȱ
ȱĞȱǯ
ȱ ŗǯȱ ȱȱȱȱȱȱĝȱ
ǯȱȱȱřŘǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱǯ
ȱ řǯȱ ȱȱĝȱǰȱȱȱǯ
ȱ Śǯȱ ȱȱĝȱǰȱȱȱȱ
ȱ¢ȱǯ
Clean Air Intake/Cooling Areas
ȱȱȱǰȱȱȱȱȱǰȱ
ȱęǰȱȱȱ¡ȱȱȱȱȱ
ȱȱȱat all times.
¢ȱŗŖŖȱȱȱȱǻȱĞȱȱ
¡¢ȱ¢ǰȱ¢ȱǼǰȱȱȱȱ
ȱȱȱȱǯȱȱȱȱ
ęȱȱ¡ȱȱȱ¢ǯȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱ
ǰȱ¢ȱȱȱȱęǰȱȦȱ
ȱȱǰȱȱȱȱ
ȱȱȱǯ
18
Troubleshooting
ȱȱȱȱ¡ȱȱȱȱȱ
ȱ¢ȱǰȱȱȱȱȱȱ
ȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱęȱȱǰȱȱ
ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱ¢ǯ
ȱ Ȋȱ ȱȱȱȱȬěȱȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱȱȬěȱȱǰȱȱȬȱ
ȱęȱǻȱǼȱȱȱȱǯȱ
ȱȱȱȱ¢ǯ
ȱ Ȋȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱ
ȱȱȱǯȱȱȱ¢ǯ
ȱ Ȋȱ ȱȱȬěȱȱȱȱ¢ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱ¢ǯ
ǰȱĞȱȱȱȱȱǰȱȱȱȱ
ȱȱǰȱȱ¢ǰȱȱȱȱȱȱǰȱ
ȱ¢ȱȱ¢ȱȱȱȱȱȱǯ
Carburetor Troubleshooting and
Adjustments
DZȱ ȱȱȱȱȱ¢ȱ
Ğȱȱȱȱȱȱǯ
ȱȱȱȱȱȱȱ
ȬȬȱ¡ȱȱȱȱȱȱȱ
ǯȱȱȱ¡ȱȱȱȱȱ¢ȱȱ
¢ȱȱȱȱǯ
ȱȱȱȱȱȱǰȱȱ¢ǰȱȱȱȱ
ȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱ
ȱǯȱȱȱȱ¡ȱřŝśŖȱȱȱ
ȱȱȱȱȱǯȱȱȱřřǯ
Figure 33. High Speed Screw.
Screw
19
Troubleshooting
ȱȱǰȱȱȱȱȱȱȱȱǰȱȱęǰȱ¢ȱȱȱȱȱȱǯȱȱ
ȱ¡ǰȱȱȱȱȱȱȱ¢ȱȱ¢ȱȱǯȱȱȱȱȱȱȱ
ȱȱȱȱȱǯ
ȱȱĴȱȱȱȱȱȱȱǰȱȱ¢ȱȱȱȱȱȱȱ
ȱǯȱȱȱȱȱ¢ȱȱȱȱȱǯ
Storage
ȱȱȱȱȱȱȱȱȱȱȱȱ
ǰȱȱȱȱȱDZ
ȱ ŗǯȱ ȱȱ¡ȱȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱȱȱ
ǯȱȱȈȱȈǯ
ȱ řǯȱ ȱȱ¢ȱȱȱ¢ȱǰȱ
ȱȱȱȱȱȱȱȱ£ȱ
ȱȱǯȱȱ¢ȱȱȱ
ȱȱ£ǰȱȱȱȱ
ǰȱȱȱȱȱȱ
ȱȱ¢ȱȱȱȱ¢ǯȱȱȱȱ
ȱȱǰȱȱǯȱȱȱȱ
ȱŘȬřȱȱȱȱ£ȱȱȱȱ
ǯ
ȱ ȱ ȱ¢ȱȱ¢ǰȱȱȱȱȱȱ
ȱȱ¢ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱǯȱȱȱȱȱ
ȱȱȱȱȱȱǯȱȱȱ
ǰȱȱȱȱȱȱȱǯȱȱȱ
ȱȱȱȱǯ
ȱ śǯȱ ȱȱȱǯȱȱȱȱȱ
ȱȱ¢ȱǰȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱǯȱǻȱ
ȱȱȱȱǯǼȱȱȱǰȱ
ȱȱȱȱȱȱǯ
ȱ Ŝǯȱ ȱȱȱȱȱǰȱ¢ȱǯ
Transport
ȱ ŗǯȱ ȱȱȱȱȱȱȈOFFȈȱǯ
ȱ Řǯȱ ȱȱȱǯ
ȱ řǯȱ ȱȱȱȱȱȱ
ȱ¢ȱȱǯ
Possible Cause
Problem
No
Fuel
Improper
Fuel
Dirt In
Fuel Line
Dirty
Grass Screen
Incorrect
Oil Level
Engine
Overloaded
Dirty Air
Cleaner
Faulty
Spark Plug
Will Not Start
Hard Starting
Stops Suddenly
Lacks Power
Operates Erratically
Knocks or Pings
6NLSVRU0LV¿UHV
%DFN¿UHV
Overheats
High Fuel
Consumption
20
Major Repair
ȱȱȱȱȱȱȱȱ
ȱǯȱȱ¢ȱȱȱ¢ȱȱ
ȱȱȱȱȱȱȱȱȱȱ
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Model: CH270 CH395 CH440
Bore:
mm
(in.)
70
(2.8)
78
(3.1)
89
(3.5)
Stroke:
mm
(in.)
54
(2.1)
58
(2.3)
69
(2.7)
Displacement:
cm
3
(in.
3
)
208
(12.7)
277
(16.9)
429
(24.7)
*Gross Power (@ 3600 RPM):
kW
(HP)
5.2
(7)
7.1
(9.5)
10.5*
(14)*
*Net Power (@ 3600 RPM):
kW
(HP)
4.4
(6)
6.4
(8.5)
8.9*
(11.9)*
Peak Torque @ RPM: N·m (ft. lb.)
12.3 (9.1) @ 2800 17.8 (13.1) @ 2600
25.1** (18.5)**
@2600
Compression Ratio:
8.5:1 8.2:1 8:1
Weight (Recoil Start):
kg
(lbs.)
17.5
(38.7)
27.8
(61.5)
34.7**
(76.5)**
Oil Capacity:
L
(U.S. qt.)
0.6
(0.63)
1.1**
(1.16)**
Fuel Tank Capacity:
L
(U.S. qt.)
4.1
(4.3)
7.3
(7.7)
Exhaust Emission Control System:
EM for U.S. EPA and Europe
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Kohler CH395 User manual

CH395
Kohler
Brand
Kohler
Model
CH395
Type
User manual
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