Kettler Astro Assembly Manual

Brand: Kettler

Model: Astro

Type: Assembly Manual

This manual is also suitable for

7853-690

Assembly Manual Cross-Trainer „Astro”

Item # 7853-690

Environmentaly friendly: printed on 100% recycled paper

Assembly must be carried out by an adult!

Assembly Instructions

Please, thoroughly read these instructions prior to assembly and first use. You will get important information about your

safety as well as the use and maintenance of your Cross-Trainer. Keep these instructions for reference and/or for main-

tenance work or spare parts orders.

For Your Safety:

■ Only use the Cross-Trainer for its intended purpose, i.e. for the phys-

ical training of adult persons.

■ Any other use is inadmissible and may be dangerous. The manu-

facturer cannot be made liable for damage caused by a use that

does not correspond with the intended purpose.

■ You train with an equipment that has been designed in accordance

with the latest state of the art regarding safety. Possible danger spots

that may cause injuries have been avoided and safeguarded as well

as possible.

■ Improper repairs and design changes (disassembly of original parts,

installation of inadmissible parts, etc.) may cause hazards for the

user.

■ Defective parts may impair your safety and the service life of your

equipment. Therefore, please exchange defective or worn parts im-

mediately.

■ If you have any doubt or any queries, please contact your spe-

cialised dealer.

■ If you train regularly and intensively, please check all equipment

parts – in particular bolts and nuts – every 1 to 2 months. This is par-

ticularly true for the attachment of grip strap and running plate.

■ Inform present persons (especially children) about possible hazards

during your exercises.

■ Prior to taking up training, have your family doctor check whether

your state of health is sufficient to train with this equipment. The med-

ical findings should be the basis for the build-up or your training pro-

gram. Wrong or excessive training may lead to damage to your

health.

■ By all means observe the information about the organisation of train-

ing in the training instructions.

■ Our products are subject to a constant innovative quality assurance.

We reserve the right to perform technical changes resulting there-

from.

Handling the equipment

■ Before using the equipment for exercise, check carefully to ensure

that it has been correctly assembled.

■ It is not recommended to use or store the apparatus in a damp room

as this may cause it to rust. Please ensure that no part of the machine

comes in contact with liquids (drinks, perspiration etc.). This may

cause corrosion.

■ The Cross-Trainer is designed for use by adults and children should

not be allowed to play with it. Children at play behave unpre-

dictably and dangerous situations may occur for which the manu-

facturer cannot be held liable. If, in spite of this, children are al-

lowed to use the equipment, ensure that they are instructed in its

proper use and supervised accordingly.

■ The Cross-Trainer complies with the DIN EN 957 - 1/5, class B. It is

therefore unsuitable for therapeutic use.

■ On principle, the equipment does not require any special mainte-

nance. All bearings are pre-lubricated (further lubrication is not re-

quired) and require little maintenance.

■ Do not use corrosive or abrasive materials to clean the equipment. En-

sure that such materials are not allowed to pollute the environment.

■ The exercise cycle has a brake system, which require little mainten-

ance and does not require any adjusting work.

■ To operate correctly, the pulse function requires a minimum voltage

of 2,7 volts.

■ The Cross-Trainer is dependent of revolutions per minute.

■ Please ensure that liquids or perspiration never enter the machine or

the electronics.

■ Before use, always check all screws and plug-in connections as well

as respective safety devices fit correctly.

■ Please keep original packaging of this article, so that it may be used

for transport at a later date, if necessary.

Instructions for Assembly

■ Ensure that you have received all the parts required ( see check list

) and that they are undamaged. Should you have any cause for

complaint, please contact your KETTLER dealer.

■ Before assembling the equipment, study the drawings carefully and

carry out the operations in the order shown by the diagrams. The

correct sequence is given in capital letters.

■ The equipment must be assembled with due care by an adult person.

If in doubt call upon the help of a second person, if possible tech-

nically talented.

■ Please note that there is always a danger of injury when working

with tools or doing manual work. Therefore please be careful when

assembling this machine.

■ Ensure that your working area is free of possible sources of danger,

for example don’t leave any tools lying around. Always dispose

packaging material in such a way that it may not cause any danger.

There is always a risk of suffocation if children play with plastic

bags!

■ The fastening material required for each assembly step is shown in

the diagram inset. Use the fastening material exactly as instructed.

The required tools are supplied with the equipment.

■ Bolt all the parts together loosely at first, and check that they have

been assembled correctly. Tighten the locknuts by hand until resis-

tance is felt, then use spanner to finally tighten nuts com-

pletely against resistance (locking device). Then check that

all screw connections have been tightened firmly. Attention: once

locknuts have been unscrewed they no longer function correctly (the

locking device is destroyed), and must be replaced.

■ For technical reasons, we reserve the right to carry out preliminary

assembly work (e.g. addition of tubing plugs).

List of spare parts

When ordering spare parts, always state the full article number, spare-

part number, the quantity required and the inspection number stamped

on the back.

Example order: Art. no. 7853-090 / spare-part no. 94313288/ 2 pie-

ces / inspection no

. ………

Important: spare part prices do not include fastening material; if fas-

tening material (bolts, nuts, washers etc.) is required, this should be

clearly stated on the order by adding the words „with fastening mate-

rial“.

Checklist

✓

M 10 x 105

M 8 x 16

M 8 x 70

M 5 x 45

M 5 x 90

M 10

M 5

ø 14,5

ø 12

3,9 x 19

ø 10x49

ø 44

ø 25 / 8, 4

ø 25 / 10,4

ø 21

ø 22

M 8

3,9 x 32

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Handling

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Spare parts drawing

28 32

29 16

KETTLER International Inc., P.O. Box 2747, Virginia Beach, VA 23450-2747,

call (800) 733-7999, fax (757) 427-0183.

For parts or service call 757-427-2400 ext 30 or send e-mail to:

PA[email protected]

KETTLER International Inc. · 1355 London Bridge Road · USA-Virginia Beach, Virginia 23456 USA

World Wide Web address: www.kettlerusa.com

List of spare parts

Cross-Trainer Astro. 7853-090

pos. description qty. spare parts no.

1Grundgestell 1 94314072

2Geschwindigkeitsabnehmer 1 67000707

3Welle mit Bef.-Mat. 1 11300055

4 Lageraufnahme mit zwei Buchsen (Z-Nr. 2579) 1 98585006

5 Riemenscheibe 1 94313544

6Magnetbügel mit 3 Magnetsegmentteilen 1 94313513

7Befestigungsblech 1 94314076

8 Schwungrad (montiert) 1 91140381

9 Poly-V-Riemen 1 67005127

10 Spannwinkel mit Kugellager (montiert) 1 94313541

11 Laufrad (genietet) mit Adapter 1 94313542

12 Magnetsegmentteil 3 67000170

13 Zugfeder Umlenkrolle 1 25635052

14 Bowdenzug kpl. 1 94314141

15 Lageraufnahme mit zwei Buchsen (Z-Nr. 3418) 1 98585046

16 Pulsaufnehmer/Ohrclip 1 67000653

17 Abdeckkappe 2 70128360

18 Verkleidung (rechts) 1 70128602

19 Verkleidung (links) 1 70128603

21 Bodenrohr 2 94313506

22 Bodenschoner mit Höhenverstellung 2 94312961

23 Rollenschonerpaar 1 94601783

24 Lenkerrohr (kpl. mit Lagerbuchsen und Achse) 1 94314060

25 Lagerbuchse 2 70128410

26 Achse ø11,95x350mm für Lageraufnahme 1 11300090

27 Lageraufnahme für Armhebel 2 70128405

28 Lagerschale für Armhebel 2 70128400

29 Verstelleinheit (kpl.) 1 10121160

30 Kugellager 6001-ZZ 2 33100030

31 Bolzen 20x133 m. Linksgewinde 1 10900071

32 Computer ST 2302-8 1 67000728

33 Verlängerungskabel 1 67000549

34 Pedalarm mit Kugellagern 6203-ZZ 2 94314077

36 Kugellager 6203-ZZ 4 33100038

37 Armhebel links (kpl. mit Griffschlauch, Stopfen für ø28mm, Lagerschale, 1 94313923

Lageraufnahme und Kugellagern 6200-ZZ und 6001-ZZ)

38 Armhebel rechts (kpl. mit Griffschlauch, Stopfen für ø28mm, Lagerschale, 1 94313926

Lageraufnahme und Kugellagern 6200-ZZ und 6001-ZZ)

39 Griffschlauch 680mm 2 10118034

40 Stopfen für ø28mm 2 10100018

41 Distanzhülse für Pedalarm 2 70133275

42 Lenkerrohrabdeckung 1 70128604

43 Fußtritt (rechts) 1 70128398

44 Fußtritt (links) 1 70128399

45 Dichtscheibe ø22x9,2x1mm mit Beschichtung 2 10505000

46 Abdeckkappe 2 70128335

47 Handpulsaufnehmer WP 1007-5C 1 67000658

48 Bolzen 20x133 m. Rechtsgewinde 1 10900061

49 Distanzrohr ø20x4,5x59mm 2 97201447

50 Kugellager 6200-ZZ 6 33100036

52 Schraubenbeutel 1 94314219

53 Spezialschraube M10x105mm 2 10206111

54 Abdeckkappe 2 70130860

55 Kugellager 6300-ZZ für Spannwinkel 2 33100031

56 Cockpit-Oberteil 1 70128598

57 Cockpit-Unterteil 1 70128599

58 Kugellager 6203-ZZ C3 für Grundrahmen 2 33100017

59 Zugfeder 1 25615060

60 MITTO-Plastikschraube 4x35mm 3 10224072

61 Griffbügel (kpl. mit Griffschläuchen und Handpulsaufnehmer) 1 94314213

List of spare parts

docu 913a/09.02

In case of complaint, please state this control number.

USA

62 Rändelmutter M5 4 10104000

63 Griffschlauch 280mm 2 10118058

64 Folienpapier für Bodenrohre (ohne Abb.) 2 34010120

65 Rundblockmagnet 1 67000080

66 Gelenk-Seitenverkleidung (rechts) 2 70128421

67 Gelenk-Seitenverkleidung (links) 2 70128422

68 Gelenkpunkt-Verkleidung (Teil 1) 2 70128413

69 Gelenkpunkt-Verkleidung (Teil 2) 2 70128414

70 Spreizniete ø6x9,5mm 8 10418503

HEINZ KETTLER GmbH & Co.KG · Postfach 1020 · D- 59463 Ense-Parsit

Kettler Astro Assembly Manual

Brand: Kettler

Model: Astro

Type: Assembly Manual

This manual is also suitable for

7853-690

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Deutsch: Kettler Astro

Kettler Astro Assembly Manual

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