Toro Replacement Bucket Edge Kit, Bucket for Compact Utility Loader Installation guide

Brand: Toro

Model: Replacement Bucket Edge Kit, Bucket for Compact Utility Loader

Type: Installation guide

FormNo.3359-794RevA

ReplacementBucketEdgeKit

forCompactUtilityLoaderBuckets

ModelNo.115–0789

InstallationInstructions

Thiskitrequirespartstobewelded.Weldingcanexposeyoutoanumberofhazardsincludingtoxic

fumes,smoke,dust,burns,res,explosions,electricshock,radiation,noise,andheatstresswhich

cancauseseriousinjuryanddeath.

•Theweldingportionsofthekitshouldbeperformedbyatrainedwelder.

•Weldinanadequatelyventilatedareawithsuitablereextinguishingequipmentreadilyavailable.

•Weldinare-safeworkplace.Thiscanbeaccomplishedbyweldingbehindre-safebarriers

orcurtainsandonconcreteorotherre-safeooring.Removeorprotectallcombustiblesfrom

ignitionsources.

•Wearproperprotectiveclothingwhenwelding,suchasreretardantcoveralls.Protectyourhands

withleathergauntletgloves.Protectyourfeetwithhightopleathershoes,preferablysafetyshoes.

•Protectyoureyeswhenwelding.Aweldinghelmetorhandshieldwithlterplateandcoverplate

ismandatorytoprotecttheeyeswhilewelding.Transparentgogglesorsafetyglassesshouldbe

wornatalltimes.

RemovingtheOldBlade

1.Securethebucketupsidedown,sothattheblade

underthefrontedgeofthebucketisexposed.

2.Usingapowergrinder,grindofftheoldbladefrom

thebucket.

Important:Ensurethatyougrindawayallof

theoldbladematerial,butdonotgrindintothe

metalofthebucketitself.

Grindingsteelisveryloudandcoulddamage

yourhearing.Italsoproducessparksandying

debriswhichcouldburnyouanddamageyour

eyes.

•Alwayswearhearingprotectionwhenusing

agrinder.

•Weartransparentgogglesorsafetyglasses

toprotectyoureyes.

•Wearproperprotectiveclothingwhen

grinding,suchasreretardantcoveralls.

Protectyourhandswithleathergloves.

Protectyourfeetwithhightopleathershoes,

preferablysafetyshoes.

CuttingtheBladetoFit

1.Cutthebladesuppliedwiththiskittotheproper

dimensionforthebucketyouareworkingon,as

listedinthefollowingtable:

Note:Thebucketmodelnumberislocatedona

plateonthebackofthebucket.

BucketModelBladeLengthRequired

22409

41.3inches(104.9cm)

22410

47.48inches(120.6cm)

(Nocuttingnecessary)

22422

33.66inches(85.5cm)

22520

33.66inches(85.5cm)

2.Fileoffanyburrsfromthebladethatwereformed

duringthecuttingprocess.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

WeldingtheBladetothe

Bucket

Forthisprocedure,youneedtoobtainandusealow

hydrogenelectrodebecausethebladeishighcarbon

steel.

1.Clampthebladetothefrontundersideofthebucket

(Figure1),ensuringthatyouleaveaccesstothe

entirefrontandrearseamsofthebladeforwelding.

•Formodels22409and22410,clampthebladeso

that1-1/4inches(3.2cm)ofthebladeprotrudes

fromthefrontofthebucket(Figure1).

Figure1

SideView(Model22409shown)

1.Blade

3.Filletweld,1/8inch(0.3

cm)

2.Bucket

4.1-1/4inches(3.2cm)

•Formodels22422and22520,clampthebladeso

thatitlinesupwiththesidebladesandistight

againsttheplateonthebottomofthebucket

(Figure2).

Figure2

SideView(Model22422shown)

1.Blade

3.Filletweld,3/16inch(0.5

cm)

2.Sidebladeonthebucket

2.Weldthebladetothebucketacrosstheentirelength

ofthebucketusingalowhydrogenelectrodeat

thefront/topandrear/bottomseamsoftheblade

(Figure1)asfollows:

•Formodels22409and22410,usean1/8inch

(0.3cm)lletweld(Figure1).

•Formodels22422and22520,usea3/16inch

(0.5cm)lletweld(Figure2).

Important:Thebladeismadefrom

high-carbonsteel.Youmustusealowhydrogen

electrodewhenweldingit.Ifyouuseastandard

electrode,theseamswillbeweakandtheblade

mayfalloffduringuse.

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Toro Replacement Bucket Edge Kit, Bucket for Compact Utility Loader Installation guide

Brand: Toro

Model: Replacement Bucket Edge Kit, Bucket for Compact Utility Loader

Type: Installation guide

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