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  3. Replacement Bucket Edge Kit, Bucket for Compact Utility Loader

Toro Replacement Bucket Edge Kit, Bucket for Compact Utility Loader Installation guide

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FormNo.3359-794RevA
ReplacementBucketEdgeKit
forCompactUtilityLoaderBuckets
ModelNo.115–0789
InstallationInstructions
Thiskitrequirespartstobewelded.Weldingcanexposeyoutoanumberofhazardsincludingtoxic
fumes,smoke,dust,burns,res,explosions,electricshock,radiation,noise,andheatstresswhich
cancauseseriousinjuryanddeath.
•Theweldingportionsofthekitshouldbeperformedbyatrainedwelder.
•Weldinanadequatelyventilatedareawithsuitablereextinguishingequipmentreadilyavailable.
•Weldinare-safeworkplace.Thiscanbeaccomplishedbyweldingbehindre-safebarriers
orcurtainsandonconcreteorotherre-safeooring.Removeorprotectallcombustiblesfrom
ignitionsources.
•Wearproperprotectiveclothingwhenwelding,suchasreretardantcoveralls.Protectyourhands
withleathergauntletgloves.Protectyourfeetwithhightopleathershoes,preferablysafetyshoes.
•Protectyoureyeswhenwelding.Aweldinghelmetorhandshieldwithlterplateandcoverplate
ismandatorytoprotecttheeyeswhilewelding.Transparentgogglesorsafetyglassesshouldbe
wornatalltimes.
RemovingtheOldBlade
1.Securethebucketupsidedown,sothattheblade
underthefrontedgeofthebucketisexposed.
2.Usingapowergrinder,grindofftheoldbladefrom
thebucket.
Important:Ensurethatyougrindawayallof
theoldbladematerial,butdonotgrindintothe
metalofthebucketitself.
Grindingsteelisveryloudandcoulddamage
yourhearing.Italsoproducessparksandying
debriswhichcouldburnyouanddamageyour
eyes.
•Alwayswearhearingprotectionwhenusing
agrinder.
•Weartransparentgogglesorsafetyglasses
toprotectyoureyes.
•Wearproperprotectiveclothingwhen
grinding,suchasreretardantcoveralls.
Protectyourhandswithleathergloves.
Protectyourfeetwithhightopleathershoes,
preferablysafetyshoes.
CuttingtheBladetoFit
1.Cutthebladesuppliedwiththiskittotheproper
dimensionforthebucketyouareworkingon,as
listedinthefollowingtable:
Note:Thebucketmodelnumberislocatedona
plateonthebackofthebucket.
BucketModelBladeLengthRequired
22409
41.3inches(104.9cm)
22410
47.48inches(120.6cm)
(Nocuttingnecessary)
22422
33.66inches(85.5cm)
22520
33.66inches(85.5cm)
2.Fileoffanyburrsfromthebladethatwereformed
duringthecuttingprocess.
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
WeldingtheBladetothe
Bucket
Forthisprocedure,youneedtoobtainandusealow
hydrogenelectrodebecausethebladeishighcarbon
steel.
1.Clampthebladetothefrontundersideofthebucket
(Figure1),ensuringthatyouleaveaccesstothe
entirefrontandrearseamsofthebladeforwelding.
•Formodels22409and22410,clampthebladeso
that1-1/4inches(3.2cm)ofthebladeprotrudes
fromthefrontofthebucket(Figure1).
Figure1
SideView(Model22409shown)
1.Blade
3.Filletweld,1/8inch(0.3
cm)
2.Bucket
4.1-1/4inches(3.2cm)
•Formodels22422and22520,clampthebladeso
thatitlinesupwiththesidebladesandistight
againsttheplateonthebottomofthebucket
(Figure2).
Figure2
SideView(Model22422shown)
1.Blade
3.Filletweld,3/16inch(0.5
cm)
2.Sidebladeonthebucket
2.Weldthebladetothebucketacrosstheentirelength
ofthebucketusingalowhydrogenelectrodeat
thefront/topandrear/bottomseamsoftheblade
(Figure1)asfollows:
•Formodels22409and22410,usean1/8inch
(0.3cm)lletweld(Figure1).
•Formodels22422and22520,usea3/16inch
(0.5cm)lletweld(Figure2).
Important:Thebladeismadefrom
high-carbonsteel.Youmustusealowhydrogen
electrodewhenweldingit.Ifyouuseastandard
electrode,theseamswillbeweakandtheblade
mayfalloffduringuse.
2
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