United States Stove 2500 User manual
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- User manual
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Ussc 1
Owner’s Operation and Instruction Manual
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SAFETY NOTICE:
If this heater is not properly installed, a house re
may result. For your safety, follow the installation
instructions. Contact local building or re ofcials
about restrictions and installation requirements in
your area.
CAUTION!
Read All Instructions Carefully
Before Starting The Installation
or Operating This Heater.
Improper Installation Could Void
Your Warranty!
SAFETY TESTED TO UL 1482
US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE
WASHINGTON STATE APPROVED
MOBILE HOME APPROVED (US ONLY)
United States Stove Company
227IndustrialParkRoad
P.O.Box151
SouthPittsburg,TN37380
SAVE THESE INSTRUCTIONS
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
851710revB
MODELS: 2000, 2500
2 Ussc
OPTIONAL ACCESSORIES
DESCRIPTION PART #
OutsideAirIntakeKit 50FAK
CONGRATULATIONS!
You’vepurchasedaheaterfromNorthAmerica’soldestmanufacturerofwoodburningproducts.
Byheatingwithwoodyou’rehelpingtoCONSERVEENERGY!
WoodisouronlyRenewableEnergyResource.Pleasedoyourparttopreserveourwoodsupply.Plantatleastone
treeeachyear.Futuregenerationswillthankyou.
TheinstructionspertainingtotheinstallationofyourwoodstovecomplywithUL-1482standards.
CAUTIONS:
• HOTWHILEINOPERATION.KEEPCHILDREN,CLOTHINGANDFURNITUREAWAY.
CONTACTMAYCAUSESKINBURNS.
• DONOTUSECHEMICALSORFLUIDSTOIGNITETHEFIRE.
• DONOTLEAVETHESTOVEUNATTENDEDWHENTHEDOORISSLIGHTLYOPENED.
• DONOTBURNWASTES,FLAMMABLEFLUIDSUCHASGASOLINE,NAPHTHAOR
MOTOROIL.
• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.
• ALWAYSCLOSETHEDOORAFTERTHEIGNITION.
Combustible : Model Wood
Colors : MetallicBlack
Flue Pipe Diameter : 6”
Flue Pipe Type: (Standard Single Wall or Double Wall): BlackorBluedSteel2100°F(650°C)
Minimum Chimney Hieght : 12’
Maximum Log Length : 21”
Dimensions
Overall :
DepthxWidthxHeight:
2000 20
1
/
2”x27”x28
5
/
8
”
2500 25”x27”x28
5
/
8
”
Combustion Chamber :
WidthxDepth:
2000 22
3
/
4
”
x12
”
2500 22
3
/
4
”
x16
1
/
2
”
Volume :
CubicFeet:
2000 1.86ft³
2500 2.69ft³
Door Opening : WidthxHeight: 16”x8”
Pyroceramic Glass Door : (Viewing) WidthxHeight: 13
13
/
16
”
x8
3
/
8
”
Weight (lbs): 2000 275lbs
2500 325lbs
Ussc 3
Tools and Materials Needed For Installation
Youwillneedadrillwitha1/8”bittoinstallsheetmetalscrewsintoconnectorpipe.A5/16”socket/wrenchorscrewdriver
toinstallpedestaltrim,roomairdeector,andblowerassemblydescribedbelow.A1/2”socket/wrenchtoinstallue
collar.Anon-combustibleoorprotectorasspeciedinthismanual.Allchimneyandchimneyconnectorcomponents
requiredforyourparticularchimneyinstallation.Formobilehomes,seepage13.
Assembly
Flue Collar Assembly:
1. Mounttheuecollartothetopoftheunitasshownusingthe(3)
5/16-18x1-1/2bolts,(3)washers,and(3)weld
tabs
providedinthepartsbox.
Room Air Deector Assembly:
1. LocatetheRoomAirDeector.Usingthethree(3)1/2TekScrewsprovided,mountthedeectortotheunitas
showninthediagram.
Firebrick Conguration:
1.ReplacetheFirebrickasshownintheillustrationbelow.
Side view of ue collar
mount to heater top
Brick Conguration
HEATER
TOP
WELD
TAB
5/16-18 x 1-1/2
BOLT
2000 2500
4 Ussc
BLOWER ASSEMBLY INSTRUCTIONS
THE BLOWER ASSEMBLY MUST BE DISCONNECTED FROM THE SOURCE OF ELECTRICAL
SUPPLY BEFORE ATTEMPTING THE INSTALLATION.
Step 1.
Fix the assembly to the back of the stove with the four screws provided.
THE BLOWER ASSEMBLY IS INTENDED FOR USE ONLY WITH A STOVE THAT IS MARKED
TO INDICATE SUCH USE.
DO NOT ROUTE THE SUPPLY CORD NEAR OR ACROSS HOT SURFACES!
PEDESTAL TRIM ASSEMBLY
Assemble trim pieces as shown with the screws
provided in the parts bag. Washers may not be
necessary.
After trim assembly, attach to the pedestal base at the
location shown using the screws provided.
Ussc 5
INSTALLATION
SAFETY NOTICE
• IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO
REDUCETHERISKOFFIRE,FOLLOWTHEINSTALLATIONINSTRUCTIONS.FAILURE
TOFOLLOWINSTRUCTIONSMAYRESULTINPROPERTYDAMAGE,BODILYINJURY,
OREVENDEATH.
• CONSULT YOUR MUNICIPAL BUILDING DEPARTMENT OR FIRE OFFICIALS ABOUT
RESTRICTIONSANDINSTALLATIONSREQUIREMENTSINYOURAREA.
• USESMOKEDETECTORSINTHEROOMWHEREYOURSTOVEISINSTALLED.
• KEEPFURNITUREANDDRAPESWELLAWAYFROMTHESTOVE.
• NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL
LIGHTERFLUID,ORSIMILARLIQUIDSTOSTARTOR“FRESHENUP”AFIRE.KEEPALL
SUCHLIQUIDSWELLAWAYFROMTHESTOVE.
• IN THE EVENT OF A CHIMNEY FIRE, PUSH THE AIR CONTROL FULL CLOSED TO
DEPRIVETHEFIREOFOXYGEN.CALLTHEFIREDEPARTMENT.
• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.
• ASOURCEOFFRESHAIRINTOTHEROOMORSPACEHEATEDSHALLBEPROVIDED
WHENREQUIRED.
POSITIONING THE STOVE
Itisveryimportanttopositionthewoodstoveascloseaspossibletothechimney,andinanarea
thatwillfavorthemostefcientheatdistributionpossiblethroughoutthehouse.Thestovemust
thereforebeinstalledintheroomwherethe mosttimeisspent,andinthemostspaciousroom
possible.Recallthatwoodstovesproduceradiatingheat,theheatwefeelwhenweareclosetoa
woodstove.Awoodstovealsofunctionsbyconvection,thatisthroughthedisplacementofhotair
acceleratedupwardsanditsreplacementwithcoolerair.Ifnecessary,thehotairdistributionfrom
thestovemaybefacilitatedbytheinstallationofablower.
The wood stove must not be hooked up to a hot air distribution system since an excessive
accumulation of heat may occur.
A wood stove must never be installed in a hallway or near a staircase, since it may block the
way in case of re or fail to respect required clearances.
6 Ussc
FLOOR PROTECTOR
Yourwoodstoveshouldbeplacedona1inch,non-combustiblesurfacewithakfactorof0.84.For
multiplelayers,addR-valuesofeachlayertodeterminetheoverallR-value.TheRvalueforthe
requiredboardis1.2.Theoorprotectorshouldbeunderthestove,twenty-sixinchesbeyondthefront
andsixinchesbeyondeachsideofthefuelloadingandashremovalopening.Ifthereisahorizontal
sectionofchimneyconnector,theoorprotectorshouldgounderitandtwoinchesbeyondeachside
ConvertspecicationtoR-value:
k-factorisgivenwitharequiredthickness(T)ininches:R=1/kxT
C-factorisgiven:R=1/C
Example:
If the oor protector is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a “k”
factor of0.29thetotalR-valueofthesystemis:
4”brickC=1.25,R=1/1.25=0.8
1/8”mineralboardK=0.29,R=1/0.29x0.125=0.431
TotalR=Rbrick+Rmineral=0.8+0.431=1.231
TotalRisgreaterthan1.2,thesystemisacceptable.
Theoorprotectorshouldexceedthestoveasfollows:
Model Front Sides Rear
2000 25” 8” 6”
2500 26” 8” 6”
Ussc 7
CLEARANCES TO COMBUSTIBLES
Itisofutmostimportancethattheclearancestocombustiblematerialsbestrictlyadheredtoduring
installationofthestove.Refertothetablesbelow:
• Floortoceilingheightmustbeatleast7’(84”)inallcases.
• Donotplaceanycombustiblematerialwithin48”ofthefrontoftheunit.
• Theclearancebetweentheuepipeandawallarevalidonlyforverticlewallsandforverticleue
pipe.
• Theuepipemustnotgothroughrooftrussing,anattic,acloset,aoor,acombustiblepartition,
orsimilarspaces.
• Auepipecrossingacombustiblewallmusthaveaminimumclearanceof18”.
• Toreduceueclearancesfromcombustiblematerials,contactyourlocalsafetydepartment.
Single Wall Pipe (Double Wall Pipe)
Model A B C D E F
2000 20(14) 22(20) 22.5(16.5) 32(30) 12(11) 22(21)
2500 12 20 16 30 10.5 20
8 Ussc
CHIMNEY CONNECTOR (STOVE PIPE)
Yourchimneyconnectorandchimneymusthavethesamediameterasthestoveoutlet(6”).Ifthis
isnotthecase,werecommendyoucontactyourdealerinordertoinsuretherewillbenoproblem
withthedraft.
Thestovepipemustbemadeofaluminizedorcoldrollsteelwithaminimumthicknessof0.021”or
0.53mm.Itisstrictlyforbiddentousegalvanizedsteel.
Yoursmokepipeshouldbeassembledinsuchawaythatthemalesection(crimpedend)ofthepipe
facesdown.Attacheachofthesectionstooneanotherwiththreeequidistantmetalscrews.
Thepipemustbeshortandstraight.Allsectionsinstalledhorizontallymustslopeatleast1/4inch
perfoot,withtheupperendofthesectiontowardthechimney.Anyinstallationwithahorizontal
runofchimneypipemustconformtoNFPA211.YoumaycontactNFPA(NationalFireProtection
Association)andrequestthelatesteditionoftheNFPAStandard211.
Toinsureagooddraft,thetotallengthofthecouplingpipeshouldneverexceed8’to10’(24to3.04
m).(Exceptforcasesofverticalinstallation,cathedral-roofstylewherethesmokeexhaustsystem
canbemuchlongerandconnectedwithoutproblemtothechimneyattheceilingoftheroom).
Thereshouldneverbemorethantwo90degreeselbowsinthesmokeexhaustsystem.
Installation of a “barometric draft stabilizer” (replace register) on a smoke exhaust system is
prohibited.
Furthermore,installationofadraftdamperisnotrecommended.Indeed,withacontrolledcombustion
woodstove,thedraftisregulateduponintakeofthecombustionairinthestoveandnotattheexhaust.
Ussc 9
CHIMNEY
Yourwoodstovemaybehookedupwitha6”factorybuiltormasonrychimney.Ifyouareusinga
factorybuiltchimney,itmustcomplywithUL103standard;thereforeitmustbeaTypeHT(2100°F).
Itisextremelyimportantthatitbeinstalledaccordingtothemanufacturer’sspecications.
Ifyouareusingamasonrychimney,itisimportantthatitbebuiltincompliancewiththespecica-
tionsoftheNationalBuildingCode.Itmustbelinedwithreclaybricks,metalorclaytilessealed
togetherwithrecement.(Rounduesarethemostefcient).
Theinteriordiameterofthechimneyuemustbeidenticaltothestovesmokeexhaust.Auewhich
istoosmallmaycausedraftproblems,whilealargeuefavoursrapidcoolingofthegas,andhence
thebuild-upofcreosoteandtheriskofchimneyres.Notethatitisthechimneyandnotthestove
whichcreatesthedrafteffect;yourstove’sperformanceisdirectlydependentonanadequatedraft
fromyourchimney.
The following recommendations may be useful for the installation of your chimney:
1. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
2. It must rise above the roof at least 3’ (0.9 mm) from the uppermost point of contact.
3. The chimney must exceed any part of the building or other obstruction within a 10’ (3.04m)
distance by a height of 2’ (0.6 m).
4. Installation of an interior chimney is always preferable to an exterior chimney. Indeed, the
interior chimney will, by denition, be hotter than an exterior chimney, being heated up
by the ambient air in the house. Therefore the gas which circulates will cool more slowly,
thus reducing the build-up of creosote and the risk of chimney res.
5. The draft caused by the tendency for hot air to rise will be increased with an interior chim-
ney.
6. Using a re screen at the extremity of the chimney requires regular inspection in order
to insure that it is not obstructed thus blocking the draft, and it should be cleaned when
regularly.
10 Ussc
FACTORY BUILT CHIMNEY :
Whenametalprefabricatedchimneyisused,themanufacturer’sinstallationinstructionsmustbe
followed.You mustalsopurchase (fromthesame manufacturer)andinstall theceilingsupport
packageorwallpass-throughand“T”sectionpackage,restops(whereneeded),insulationshield,
roofashing,chimneycap,etc.Maintainproperclearancetothestructureasrecommendedbythe
manufacturer.Thechimneymustbetherequiredheightabovetherooforotherobstructionsfor
safetyandproperdraftoperation.
Ussc 11
MASONRY CHIMNEY :
EnsurethatamasonrychimneymeetstheminimumstandardsoftheNationalFireProtectionAs-
sociation(NFPA)byhavingitinspectedbyaprofessional.Makesuretherearenocracks,loose
mortarorothersignsofdeteriorationandblockage.Havethechimneycleanedbeforethestoveis
installedandoperated.Whenconnectingthestovethroughacombustiblewalltoamasonrychim-
ney,specialmethodsareneeded.
12 Ussc
Combustible Wall Chimney Connector Pass-Throughs
Method A. 12” (304.8 mm) Clearance to Combustible Wall Mem-
ber:
Using a minimum thickness 3.5” (89 mm) brick and a 5/8”
(15.9mm)minimumwallthicknessclayliner,constructawallpass-
through. The clay liner must conform to ASTM C315 (Standard
SpecicationforClayFireLinings)oritsequivalent.Keepamini-
mumof12”(304.8mm)ofbrickmasonrybetweentheclaylinerand
wallcombustibles.Theclaylinershallrunfromthebrickmasonry
outersurfacetotheinnersurfaceofthechimneyuelinerbutnot
pasttheinnersurface.Firmlygroutorcementtheclaylinerinplace
tothechimneyueliner.
Method B. 9” (228.6 mm) Clearance to Combustible Wall Member:
Usinga6”(152.4 mm)insidediameter, listed,factory-builtSolid-
Pakchimneysectionwithinsulationof1”(25.4mm)ormore,build
awallpass-throughwithaminimum9”(228.6mm)airspacebe-
tweentheouterwallofthechimneylengthandwallcombustibles.
Usesheetmetalsupportsfastenedsecurelytowallsurfacesonall
sides,tomaintainthe9”(228.6mm)air space. When fastening
supportstochimneylength,donotpenetratethechimneyliner(the
insidewalloftheSolid-Pakchimney).TheinnerendoftheSolid-
Pakchimneysectionshallbeushwiththeinsideofthemasonry
chimneyue, and sealed witha non-water soluble refractoryce-
ment.Usethiscementtoalsosealtothebrickmasonrypenetra-
tion.
Method C. 6” (152.4 mm) Clearance to Combustible Wall Member:
Startingwithaminimum24gage(.024”[.61mm])6”(152.4mm)
metalchimneyconnector,andaminimum24gageventilatedwall
thimblewhichhastwoairchannelsof1”(25.4mm)each,construct
awallpass-through.Thereshallbeaminimum6”(152.4)mmsep-
arationareacontainingberglassinsulation,fromtheoutersurface
ofthewallthimbletowallcombustibles.Supportthewallthimble,
andcover itsopeningwitha24-gage minimumsheetmetal sup-
port.Maintainthe6”(152.4mm)space.Thereshouldalsobea
supportsizedtotandholdthemetalchimneyconnector.Seethat
the supports are fastened securely to wall surfaces on all sides.
Makesurefastenersusedtosecurethemetalchimneyconnector
donotpenetratechimneyueliner.
Method D. 2” (50.8 mm) Clearance to Combustible Wall Mem-
ber: Start with a solid-pak listed factory built chimney section at
least12”(304mm)long,withinsulationof1”(25.4mm)ormore,
andaninsidediameterof8”(2inches[51mm]largerthanthe6”
[152.4 mm] chimney connector). Use this as a pass-through for
a minimum 24-gauge single wall steel chimney connector. Keep
solid-paksectionconcentricwithandspaced1”(25.4mm)offthe
chimneyconnectorbywayofsheetmetalsupport plates at both
endsofchimneysection.Coveropeningwithandsupportchimney
sectiononbothsideswith24gageminimumsheetmetalsupports.
Seethatthesupportsarefastenedsecurelytowallsurfacesonall
sides.Makesurefastenersusedtosecurechimneyueline.
NOTES:
1.Connectorstoamasonrychimney,exceptingmethodB,shallextendinonecontinuoussection
throughthewallpass-throughsystemandthechimneywall,tobutnotpasttheinneruelinerface.
2.Achimneyconnectorshallnotpassthroughanatticorroofspace,closetorsimilarconcealed
space,oraoor,orceiling.
Ussc 13
OUTSIDE COMBUSTION AIR
Yourwoodstoveisapprovedtobeinstalledwithanoutsideairintakewhichisnecessaryforamobile
home.Thistypeofinstallationisalsorequiredinairtighthousesandhouseswithnegativepressure
problems.Youcanpurchasethisoptionthroughyourheaterdealer.Makesuretospecifythepart
numbermentionedinthisbooklet.Installationinstructionsaresuppliedwiththeairintakekit.
Outsidecombustionairmayberequiredif:
1.Yourstovedoesnotdrawsteadily,smokerolloutoccurs,woodburnspoorly,orback-draftsoccur
whetherornotthereiscombustionpresent.
2.Existingfuel-redequipmentinthehouse,suchasreplacesorotherheatingappliances,smell,
donotoperateproperly,suffersmokeroll-outwhenopened,orback-draftsoccurwhetherornot
thereiscombustionpresent.
3.Openingawindowslightlyonacalm(windless)dayalleviatesanyoftheabovesymptoms.
4.Thehouseisequippedwithawell-sealedvaporbarrierandtightttingwindowsand/orhasany
powereddevicesthatexhausthouseair.
5.Thereisexcessivecondensationonwindowsinthewinter.
6.Aventilationsystemisinstalledinthehouse.
For use in MOBILE HOMES:
• WARNING! DO NOT INSTALL IN SLEEPING ROOM.
• CAUTION! THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.
• THESTOVEMUSTBEATTACHEDTOTHESTRUCTUREOFTHEMOBILEHOMEUSING
THEFIXATIONHOLESONTHEBASEOFTHEUNIT.
• INSTALLINACCORDANCEWITH24CFR,PART3280(HUD).
• USE A FACTORY BUILT CHIMNEY THAT COMPLIES WITH UL 103 STAN
DARDS;
THEREFOREITMUSTBEATYPEHT(2100°F).
• USEASPARKARRESTER
14 Ussc
TYPE WEIGHT
(LBS. CU. FT.,
DRY)
PER CORD EFFICIENCY
RANKING
SPLITS MILLIONS
BTU’s/CORD
Hickory 63 4500 1.0 Well 31.5
WhiteOak 48 4100 .9 Fair 28.6
RedOak 46 3900 .8 Fair 27.4
Beech 45 3800 .7 Hard 26.8
SugarMaple 44 3700 .6 Fair 26.2
BlackOak 43 3700 .6 Fair 25.6
Ash 42 3600 .5 Well 25.0
YellowBirch 40 3400 .4 Hard 23.8
RedMaple 38 3200 .3 Fair 22.6
PaperBirch 37 3100 .3 Easy 22.1
Elm/Sycamore 34 2900 .2 VeryDifcult 20.1
RedSpruce 29 1800 .1 Easy 16.1
WOODSTOVE UTILIZATION
Yourheatingunitwasdesignedtoburnwoodonly;noothermaterialsshouldbeburned.Wasteandotherammable
materialsshouldnotbeburnedinyourstove.Anytypeofwoodmaybeusedinyourstove,butspecicvarietieshave
betterenergyyieldsthanothers.Pleaseconsultthefollowingtableinordertomakethebestpossiblechoice.
It is EXTREMELY IMPORTANT that you use DRY WOOD only in your wood stove.Thewoodshouldhavedried
for9to15months,suchthatthehumiditycontent(inweight)isreducedbelow20%oftheweightofthelog.Itisvery
importanttokeepinmindthatevenifthewoodhasbeencutforone,twoorevenmoreyears,itisnotnecessarilydry,if
ithasbeenstoredinpoorconditions.Underextremeconditionsitmayrotinsteadofdrying.Thispointcannotbeover
stressed;thevastmajorityoftheproblemsrelatedtotheoperationofawoodstoveiscausedbythefactthatthewood
usedwastoodamporhaddriedinpoorconditions.Theseproblemscanbe:
-ignitionproblems
-creosotebuild-upcausingchimneyres
-lowenergyyield
-blackenedwindows
-incompletelogcombustion
Smallerpiecesofwoodwilldryfaster.Alllogsexceeding6”indiametershouldbesplit.Thewoodshouldnotbestored
directlyontheground.Airshouldcirculatethroughthecord.A24”to48”airspaceshouldbeleftbetweeneachrowof
logs,whichshouldbeplacedinthesunniestlocationpossible.Theupperlayerofwoodshouldbeprotectedfromthe
elementbutnotthesides.
TESTING YOUR WOOD
Whenthestoveisthoroughlywarmed,placeonepieceofsplitwood(aboutveinchesindiameter)paralleltothedoor
onthebedofredembers.
Keeptheaircontrolfullopenbypullingonitandclosethedoor.Ifignitionofthepieceisaccomplishedwithin90seconds
fromthetimeifwasplacedinthestove,yourwoodiscorrectlydried.Ifignitiontakeslonger,yourwoodisdamp.
Ifyourwoodhissesandwaterorvaporescapesattheendsofthepiece,yourwoodissoakedorfreshlycut.Donotuse
thiswoodinyourstove.Largeamountsofcreosotecouldbedepositedinyourchimney,creatingpotentialconditions
forachimneyre.
Ussc 15
THE FIRST FIRES
Thefreshpaintonyourstoveneedstobecuredtopreserveitsquality.Oncethefuelchargeisproperlyignited,only
burnsmallresinyourstovefortherstfourhoursofoperation.Neveropentheaircontrolmorethannecessaryto
achieveamediumburnrate.
Makesurethatthere’senoughaircirculationwhilecuringthestove.Theodorscouldbesmelledduringthe3or4rst
res.Neverstartyourstoveoutside.Youwillnotbeabletoseeifyouareoverheating.
IGNITION
Aftermakingsurethatthestoveairintakecontrolsarefullyopen(completelypull-outtowardsyou),placeseveralrumpled
sheetsofpaperinthecentreofthecombustionchamber.Place8to10piecesofsmalldrykindlingwoodoverthepaper
intheformofatent.Youmayalsoplaceafewpiecesofheatingwood,butchoosethesmallerones.Nochemicalproduct
shouldbeusedtolightthere.
Beforeignitingthepaperandkindlingwood,itisrecommendedthatyouwarmupthechimney.Thisisdoneinorderto
avoidbackdraftproblemsoftenduetonegativepressureinthehouse.Ifsuchisthecase,openawindowslightlynear
thestoveandtwisttogetherafewsheetsofnewspaperintoatorch.Lightupthispapertorchandholditascloseas
possibletothemouthofthepipeinsidethecombustionchambertowarmupthechimney.Oncetheupdraftmovement
isinitiated,youarereadytoignitethestovebylightingthepaperandkindlingwoodinsidethecombustionchamber.
Whenyouhaveachievedagoodbedofhotembers,werecommendthefollowingburnprocedures:
HEATING
Controlledcombustionisthemostefcienttechniqueforwoodheatingbecauseitenablesyoutoselectthetypeof
combustionyouwantforeachgivensituation.Thewoodwillburnslowlyifthewoodstoveairintakecontrolisadjusted
toreducetheoxygensupplyinthecombustionchambertoaminimum.Ontheotherhand,woodwillburnquicklyif
theaircontrolisadjustedtoadmitalargerquantityofoxygeninthecombustionchamber.Theairintakecontrolon
yourstoveisverysimple.Ifyoupullonitoutcompletelytowardsyou,itisfullyopen.Ifyoupushonituntilitstopsthe
combustionairisreducedtoaminimum.Realoperatingconditionsmaygiveverydifferentresultsthanthoseobtained
duringtestingaccordingtothespeciesofwoodused,itsmoisturecontent,thesizeanddensityofthepieces,thelength
ofthechimney,altitudeandoutsidetemperature.
2000
Primary Air Settings
(SlideDamperislocatedincenterofstoveunderhearthplate)
(DamperAdjustment:Pullingoutondamperincreasesair)
Electric Blower Speed Setting (Variable)
(BlowerisonHighwhenturned“ON”,Rotateclock-
wiseuntilstopfor“LOW”.)
Burn Rate Adjust Damper from fully closed Burn Time Blower Speed
Low 1/4” @30minutes Low
Medium-Low 3/8” @30minutes Low
Medium-High 1/2” @30minutes Low
High approx.3” allminutes High
2500
Burn Rate Adjust Damper from fully closed Burn Time Blower Speed
Low 1/32” @30minutes Low
Medium-Low 1/16” @30minutes Low
Medium-High 5/16” @30minutes Low
High approx.3” allminutes High
16 Ussc
WARNINGS
• NEVEROVERFIREYOURSTOVE.IFANYPARTOFTHESTOVESTARTSTOGLOWRED,
OVERFIRING ISHAPPENING.READJUSTTHEAIRINTAKECONTROL ATA LOWER
SETTING.
• THEINSTALLATIONOFALOGCRADLEorGRATESISNOTRECOMMENDEDINYOUR
WOODSTOVE.BUILDFIREDIRECTLYONFIREBRICK.
• NEVERPUTWOODABOVETHEFIREBRICKLININGOFTHEFIREBOX.
RELOADING
Onceyouhaveobtainedagoodbedofembers,youshouldreloadtheunit.Inordertodoso,openthe
aircontrolstomaximumafewsecondspriortoopeningthestove’sdoor.Thenproceedbyopening
thedoorveryslowly;openitoneortwoinchesfor5to10seconds,beforeopeningitcompletelyto
increasethedraftandthuseliminatethesmokewhichisstagnantinastateofslowcombustionin
thestove.Thenbringtheredemberstothefrontofthestoveandreloadtheunit.
For optimal operation of your wood stove, we recommend you to operate it with a wood load
approximatelyequivalenttotheheightofrebricks.
Itisimportanttonotethatwoodcombustionconsumesambientoxygenintheroom.Inthecaseof
negativepressure,itisagoodideatoallowfreshairintheroom,eitherbyopeningawindowslightly
orbyinstallingafreshairintakesystemonanoutsidewall.
Creosote-FormationandNeedforRemoval-Whenwoodisburnedslowly,itproducestarandother
organicvapors,whichcombinewithexpelledmoisturetoformcreosote.Thecreosotevaporscondense
intherelativelycoolchimneyueofaslow-burningre.Asaresult,creosoteresidueaccumulates
ontheuelining.Whenignitedthiscreosotemakesanextremelyhotre.Whenburningwood,the
chimneyconnectorandchimneyshouldbeinspectedatleastonceeverytwomonthsduringthe
heatingseasontodetermineifacreosotebuild-uphasoccurred.Ifcreosotehasaccumulated,it
shouldberemovedtoreducetheriskofachimneyre.
We strongly recommend that you install a magnetic thermometer on your smoke exhaust pipe,
approximately 18” above the stove. This thermometer will indicate the temperature of your gas
exhaustfumeswithinthesmokeexhaustsystem.Theidealtemperatureforthesegasesissomewhere
between275°Fand500°F.Belowthesetemperatures,thebuild-upofcreosoteispromoted.Above
500degrees,heatiswastedsinceatoolargequantityislostintotheatmosphere.
TO PREVENT CREOSOTE BUILD UP
• Alwaysburndrywood.Thisallowscleanburnsandhigherchimneytemperatures,thereforeless
creosotedeposit.
• Leavetheaircontrolfullopenforabout5min.everytimeyoureloadthestovetobringitbackto
properoperatingtemperatures.Thesecondarycombustioncanonlytakeplaceifthereboxishot
enough.
• Alwayscheckforcreosotedepositonceeverytwomonthsandhaveyourchimneycleanedatleast
onceayear.
Ussc 17
ASH DISPOSAL
Ashesshouldberemovedfromthestoveeveryfewdaysorwhenashesgetto2to3inchesdeep.
Alwaysemptythestovewhenitiscold,suchasinthemorning.Alwaysdisposeofashesinametal
containerwithatightttinglid.Placethiscontaineronanoncombustibleoororontheground,well
awayfromallcombustiblematerials,pendingnaldisposal.Iftheashesaredisposedofbyburial
insoilorotherwiselocallydispersed,theyshouldberetainedintheclosecontaineruntilallcinders
havethoroughlycooled.
CAUTIONS:
• ASHESCOULDCONTAINHOTEMBERSEVENAFTERTWODAYSWITHOUTOPERATINGTHE
STOVE.
• THEASHPANCANBECOMEVERYHOT.WEARGLOVESTOPREVENTINJURY.
• NEVERBURNTHESTOVEWITHTHEASHTRAPOPEN.THISWOULDRESULTINOVERFIRING
THESTOVE.DAMAGETOTHESTOVEANDEVENHOUSEFIREMAYRESULT.
MAINTENANCE
Yourwoodstoveisahighefciencystoveandthereforerequireslittlemaintenance.Itisimportant
toperformavisualinspectionofthestoveeverytimeitisemptied,inordertoinsurethatnoparts
havebeendamaged,inwhichcaserepairsmustbeperformedimmediately.Inspectandcleanthe
chimneyandconnectorpipeperiodicallyforcreosotebuilduporobstructions.
GLASS
• Inspecttheglassregularlyinordertodetectanycracks.Ifyouspotone,turnthestoveoffimmedi-
ately.Donotabusetheglassdoorbystrikingorslammingshut.Donotusethestoveiftheglass
isbroken.
•
If the glass on your stove breaks, replace only with the glass supplied from your 2500 dealer.
• Toreplacetheglass,removethescrewsretainingtheglassmouldingsinsidethedoor.Remove
themouldingsandreplacethedamagedpiecewithanewone.Performtheprocedurebackwards
afterreplacing.Whenreplacingtheglass,youshouldchangetheglassgaskettomakesureyou
keepitsealed.
• Neverwashtheglasswithaproductthatmayscratch.Useaspecializedproduct,availableinthe
storeswherewoodstovesaresold.
• Theglassshouldbewashedonlywhencold.
GASKETING
Itisrecommendedthatyouchangethedoorgasket(whichmakesyourstovedoorairtight)once
ayear,inordertoinsuregoodcontroloverthecombustion,maximumefciencyandsecurity.To
changethedoorgasket,simplyremovethedamagedone.Carefullycleantheavailable gasket
groove,applyahightemperaturesiliconesoldforthispurpose,andinstallthenewgasket.Youmay
lightupyourstoveagainapproximately24hoursafterhavingcompletedthisoperation.
WARNING:
• NEVEROPERATETHESTOVEWITHOUTAGASKETORWITHABROKENONE.DAMAGE
TOTHESTOVEOREVENHOUSEFIREMAYRESULT.
PAINT
Onlycleanyourstovewithadrysoftcloththatwillnotharmthepaintnish.Ifthepaintbecomes
scratchedordamaged,itispossibletogiveyourwoodstoveabrandnewlook,byrepaintingitwith
a1200°Fheatresistantpaint.Forthispurpose,simplyscrubthesurfacetoberepaintedwithne
sandpaper,cleanitproperly,andapplythincoats(2)ofpaintsuccessively.
18 Ussc
REPAIR PARTS
5
6
7
432
17
18
19
20
21
13
12
27
28
30
29
16
15
37
1
22
24 25
26
35
32
33
34
36
31
14
23
9
8
10
11
4
3
1
5
6
7
2
9
8
10
11
Feed Door Assembly
Ussc 19
REPAIR PARTS
Key Part No. Description Qty.
1 25491 Feed Door, Painted (40484) 1
2 25692 Handle, Painted (40515) 1
3 83506 3/8 x 1-1/4 Roll Pin 1
4 891135 Spring Handle - LG 1
5 88066 Rope Gasket - 5/8” 4.6 Ft
6 88087 Glass Gasket - 1/8 thk x 1” wide 3.7 Ft
7 891131 Ceramic Glass 1
8 25464 Top Glass Retainer 1
9 25465 Bottom Glass Retainer 1
10 83202 10-24 x 3/8 Pan Head Phillips Screw 4
11 83278 Washer - 7/32 ID x 1/2 OD 4
1
69515MB
Feed Door Assy. 1
2 25080B Feed Door Latch 1
3 83508 5/16-18 x 3/4 Hex Head Bolt 1
4 83338 5/16-18 Lock Nut 1
5 891373 Door Hinge Pad 2
6 83045A Washer, 3/8” ID x 7/8” OD 2
7 83274 3/8-16 Lock Nut 2
8 86643
Tube, Secondary Air (Ø0.16
holes)
2000
1
2500
2
9 86645
Tube, Secondary Air (Ø0.22
holes)
2000
2
2500
2
10 891515 Retainer, Tube (1 per Secondary Tube) 3 - 5
11
88146
Refractory Insulation
2000
1
88138
2500
1
12 891516 Damper Slide 1
13 891517 Hearth Plate 1
14 891331 Spring Handle - Small 1
15 891514 Shield, Rear 1
16 891528 Air Deector 1
17 40292A Flue Collar 1
18 88032 Flue Collar Gasket 1.7 Ft
19 83432 5/16-18 x 1-1/2 Hex Head Bolt 3
20 83045 Washer, 5/16” ID x 3/4” OD 3
21 83431 Weld Tab 3
22 89066 Firebrick (4.5 x 9 x 1.25)
2000
16
2500
18
23 891414 Firebrick (2-1/4 x 9) 2
24 24103 Firebrick (4-1/2 x 4-1/2) 1
25 891530 Firebrick (4-1/2 x 7-1/2 ) 1
26 40561 Ash Plug 1
27
891777
Pedestal Wrapper
2000
1
891788
2500
1
28
891778
Pedestal Bottom
2000
1
891521
2500,
1
29 891523 Pedestal Back 1
30 891527 Ash Pan 1
31 891137 Handle 1
32 40496 Corner Trim 2
33 83466 8-32 x 1/4 Self Tapping Screw 8
34 891524 Front Pedestal Trim 1
35
891779
Right Side Pedestal Trim
2000
1
891526
2500
1
36
891780
Left Side Pedestal Trim
2000
1
891525
2500
1
37 69354 B36 Blower Assembly 1
N/S = Not Shown
All components common except where noted.
Key Part No. Description Model Qty.Key Part No. Description Model Qty.
Key Part No. Description Model Qty.Key Part No. Description Model Qty.
20 Ussc
THISMANUALWILLHELPYOUOBTAINEFFICIENT,DEPENDABLESERVICE
FROMYOURHEATER,ANDENABLEYOUTOORDERREPAIRPARTSCOR-
RECTLY.
KEEPTHISMANUALINASAFEPLACEFORFUTUREREFERENCE.
WHENWRITING,ALWAYSGIVETHEFULLMODELNUMBERWHICHISON
THENAMEPLATEATTACHEDTOTHEHEATER.
WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWINGINFOR-
MATIONASSHOWNINTHISLIST:
1.THEPARTNUMBER
2.THEPARTDESCRIPTION
3.THEMODELNUMBER:20002500
4.THESERIALNUMBER:____________________
HOW TO ORDER REPAIR PARTS
UNITED STATES STOVE COMPANY
227INDUSTRIALPARKROAD
P.O.BOX151
SOUTHPITTSBURG,TN37380
(423)837-2100
WWW.USSTOVE.COM
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United States Stove 2500 User manual
- Category
- Stoves
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- User manual
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