Country Hearth 2000, 2500 User manual

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Ussc 1
Owner’s Operation and Instruction Manual
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SAFETY NOTICE:
If this heater is not properly installed, a house re
may result. For your safety, follow the installation
instructions. Contact local building or re ofcials
about restrictions and installation requirements in
your area.
CAUTION!
Read All Instructions Carefully
Before Starting The Installation
or Operating This Heater.
Improper Installation Could Void
Your Warranty!
SAFETY TESTED TO UL 1482
US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE
WASHINGTON STATE APPROVED
MOBILE HOME APPROVED (US ONLY)
United States Stove Company
227IndustrialParkRoad
P.O.Box151
SouthPittsburg,TN37380
SAVE THESE INSTRUCTIONS
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
851710revB
MODELS: 2000, 2500
2 Ussc
OPTIONAL ACCESSORIES
DESCRIPTION PART #
OutsideAirIntakeKit 50FAK
CONGRATULATIONS!
You’vepurchasedaheaterfromNorthAmerica’soldestmanufacturerofwoodburningproducts.
Byheatingwithwoodyou’rehelpingtoCONSERVEENERGY!
WoodisouronlyRenewableEnergyResource.Pleasedoyourparttopreserveourwoodsupply.Plantatleastone
treeeachyear.Futuregenerationswillthankyou.
TheinstructionspertainingtotheinstallationofyourwoodstovecomplywithUL-1482standards.
CAUTIONS:
• HOTWHILEINOPERATION.KEEPCHILDREN,CLOTHINGANDFURNITUREAWAY.
CONTACTMAYCAUSESKINBURNS.
• DONOTUSECHEMICALSORFLUIDSTOIGNITETHEFIRE.
• DONOTLEAVETHESTOVEUNATTENDEDWHENTHEDOORISSLIGHTLYOPENED.
• DONOTBURNWASTES,FLAMMABLEFLUIDSUCHASGASOLINE,NAPHTHAOR
MOTOROIL.
• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.
• ALWAYSCLOSETHEDOORAFTERTHEIGNITION.
Combustible : Model Wood
Colors : MetallicBlack
Flue Pipe Diameter : 6”
Flue Pipe Type: (Standard Single Wall or Double Wall): BlackorBluedSteel2100°F(650°C)
Minimum Chimney Hieght : 12’
Maximum Log Length : 21”
Dimensions
Overall :
DepthxWidthxHeight:
2000 20
1
/
2”x27”x28
5
/
8
2500 25”x27”x28
5
/
8
Combustion Chamber :
WidthxDepth:
2000 22
3
/
4
x12
2500 22
3
/
4
x16
1
/
2
Volume :
CubicFeet:
2000 1.86ft³
2500 2.69ft³
Door Opening : WidthxHeight: 16”x8”
Pyroceramic Glass Door : (Viewing) WidthxHeight: 13
13
/
16
”
x8
3
/
8
Weight (lbs): 2000 275lbs
2500 325lbs
Ussc 3
Tools and Materials Needed For Installation
Youwillneedadrillwitha1/8”bittoinstallsheetmetalscrewsintoconnectorpipe.A5/16”socket/wrenchorscrewdriver
toinstallpedestaltrim,roomairdeector,andblowerassemblydescribedbelow.A1/2”socket/wrenchtoinstallue
collar.Anon-combustibleoorprotectorasspeciedinthismanual.Allchimneyandchimneyconnectorcomponents
requiredforyourparticularchimneyinstallation.Formobilehomes,seepage13.
Assembly
Flue Collar Assembly:
1. Mounttheuecollartothetopoftheunitasshownusingthe(3)
5/16-18x1-1/2bolts,(3)washers,and(3)weld
tabs
providedinthepartsbox.
Room Air Deector Assembly:
1. LocatetheRoomAirDeector.Usingthethree(3)1/2TekScrewsprovided,mountthedeectortotheunitas
showninthediagram.
Firebrick Conguration:
1.ReplacetheFirebrickasshownintheillustrationbelow.
Side view of ue collar
mount to heater top
Brick Conguration
HEATER
TOP
WELD
TAB
5/16-18 x 1-1/2
BOLT
2000 2500
4 Ussc
BLOWER ASSEMBLY INSTRUCTIONS
THE BLOWER ASSEMBLY MUST BE DISCONNECTED FROM THE SOURCE OF ELECTRICAL
SUPPLY BEFORE ATTEMPTING THE INSTALLATION.
Step 1.
Fix the assembly to the back of the stove with the four screws provided.
THE BLOWER ASSEMBLY IS INTENDED FOR USE ONLY WITH A STOVE THAT IS MARKED
TO INDICATE SUCH USE.
DO NOT ROUTE THE SUPPLY CORD NEAR OR ACROSS HOT SURFACES!
PEDESTAL TRIM ASSEMBLY
Assemble trim pieces as shown with the screws
provided in the parts bag. Washers may not be
necessary.
After trim assembly, attach to the pedestal base at the
location shown using the screws provided.
Ussc 5
INSTALLATION
SAFETY NOTICE
• IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO
REDUCETHERISKOFFIRE,FOLLOWTHEINSTALLATIONINSTRUCTIONS.FAILURE
TOFOLLOWINSTRUCTIONSMAYRESULTINPROPERTYDAMAGE,BODILYINJURY,
OREVENDEATH.
• CONSULT YOUR MUNICIPAL BUILDING DEPARTMENT OR FIRE OFFICIALS ABOUT
RESTRICTIONSANDINSTALLATIONSREQUIREMENTSINYOURAREA.
• USESMOKEDETECTORSINTHEROOMWHEREYOURSTOVEISINSTALLED.
• KEEPFURNITUREANDDRAPESWELLAWAYFROMTHESTOVE.
• NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL
LIGHTERFLUID,ORSIMILARLIQUIDSTOSTARTOR“FRESHENUP”AFIRE.KEEPALL
SUCHLIQUIDSWELLAWAYFROMTHESTOVE.
• IN THE EVENT OF A CHIMNEY FIRE, PUSH THE AIR CONTROL FULL CLOSED TO
DEPRIVETHEFIREOFOXYGEN.CALLTHEFIREDEPARTMENT.
• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.
• ASOURCEOFFRESHAIRINTOTHEROOMORSPACEHEATEDSHALLBEPROVIDED
WHENREQUIRED.
POSITIONING THE STOVE
Itisveryimportanttopositionthewoodstoveascloseaspossibletothechimney,andinanarea
thatwillfavorthemostefcientheatdistributionpossiblethroughoutthehouse.Thestovemust
thereforebeinstalledintheroomwherethe mosttimeisspent,andinthemostspaciousroom
possible.Recallthatwoodstovesproduceradiatingheat,theheatwefeelwhenweareclosetoa
woodstove.Awoodstovealsofunctionsbyconvection,thatisthroughthedisplacementofhotair
acceleratedupwardsanditsreplacementwithcoolerair.Ifnecessary,thehotairdistributionfrom
thestovemaybefacilitatedbytheinstallationofablower.
The wood stove must not be hooked up to a hot air distribution system since an excessive
accumulation of heat may occur.
A wood stove must never be installed in a hallway or near a staircase, since it may block the
way in case of re or fail to respect required clearances.
6 Ussc
FLOOR PROTECTOR
Yourwoodstoveshouldbeplacedona1inch,non-combustiblesurfacewithakfactorof0.84.For
multiplelayers,addR-valuesofeachlayertodeterminetheoverallR-value.TheRvalueforthe
requiredboardis1.2.Theoorprotectorshouldbeunderthestove,twenty-sixinchesbeyondthefront
andsixinchesbeyondeachsideofthefuelloadingandashremovalopening.Ifthereisahorizontal
sectionofchimneyconnector,theoorprotectorshouldgounderitandtwoinchesbeyondeachside
ConvertspecicationtoR-value:
k-factorisgivenwitharequiredthickness(T)ininches:R=1/kxT
C-factorisgiven:R=1/C
Example:
If the oor protector is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a “k”
factor of0.29thetotalR-valueofthesystemis:
4”brickC=1.25,R=1/1.25=0.8
1/8”mineralboardK=0.29,R=1/0.29x0.125=0.431
TotalR=Rbrick+Rmineral=0.8+0.431=1.231
TotalRisgreaterthan1.2,thesystemisacceptable.
Theoorprotectorshouldexceedthestoveasfollows:
Model Front Sides Rear
2000 25” 8” 6”
2500 26” 8” 6”
Ussc 7
CLEARANCES TO COMBUSTIBLES
Itisofutmostimportancethattheclearancestocombustiblematerialsbestrictlyadheredtoduring
installationofthestove.Refertothetablesbelow:
• Floortoceilingheightmustbeatleast7’(84”)inallcases.
• Donotplaceanycombustiblematerialwithin48”ofthefrontoftheunit.
• Theclearancebetweentheuepipeandawallarevalidonlyforverticlewallsandforverticleue
pipe.
• Theuepipemustnotgothroughrooftrussing,anattic,acloset,aoor,acombustiblepartition,
orsimilarspaces.
• Auepipecrossingacombustiblewallmusthaveaminimumclearanceof18”.
• Toreduceueclearancesfromcombustiblematerials,contactyourlocalsafetydepartment.
Single Wall Pipe (Double Wall Pipe)
Model A B C D E F
2000 20(14) 22(20) 22.5(16.5) 32(30) 12(11) 22(21)
2500 12 20 16 30 10.5 20
8 Ussc
CHIMNEY CONNECTOR (STOVE PIPE)
Yourchimneyconnectorandchimneymusthavethesamediameterasthestoveoutlet(6”).Ifthis
isnotthecase,werecommendyoucontactyourdealerinordertoinsuretherewillbenoproblem
withthedraft.
Thestovepipemustbemadeofaluminizedorcoldrollsteelwithaminimumthicknessof0.021”or
0.53mm.Itisstrictlyforbiddentousegalvanizedsteel.
Yoursmokepipeshouldbeassembledinsuchawaythatthemalesection(crimpedend)ofthepipe
facesdown.Attacheachofthesectionstooneanotherwiththreeequidistantmetalscrews.
Thepipemustbeshortandstraight.Allsectionsinstalledhorizontallymustslopeatleast1/4inch
perfoot,withtheupperendofthesectiontowardthechimney.Anyinstallationwithahorizontal
runofchimneypipemustconformtoNFPA211.YoumaycontactNFPA(NationalFireProtection
Association)andrequestthelatesteditionoftheNFPAStandard211.
Toinsureagooddraft,thetotallengthofthecouplingpipeshouldneverexceed8’to10’(24to3.04
m).(Exceptforcasesofverticalinstallation,cathedral-roofstylewherethesmokeexhaustsystem
canbemuchlongerandconnectedwithoutproblemtothechimneyattheceilingoftheroom).
Thereshouldneverbemorethantwo90degreeselbowsinthesmokeexhaustsystem.
Installation of a barometric draft stabilizer” (replace register) on a smoke exhaust system is
prohibited.
Furthermore,installationofadraftdamperisnotrecommended.Indeed,withacontrolledcombustion
woodstove,thedraftisregulateduponintakeofthecombustionairinthestoveandnotattheexhaust.
Ussc 9
CHIMNEY
Yourwoodstovemaybehookedupwitha6”factorybuiltormasonrychimney.Ifyouareusinga
factorybuiltchimney,itmustcomplywithUL103standard;thereforeitmustbeaTypeHT(2100°F).
Itisextremelyimportantthatitbeinstalledaccordingtothemanufacturer’sspecications.
Ifyouareusingamasonrychimney,itisimportantthatitbebuiltincompliancewiththespecica-
tionsoftheNationalBuildingCode.Itmustbelinedwithreclaybricks,metalorclaytilessealed
togetherwithrecement.(Rounduesarethemostefcient).
Theinteriordiameterofthechimneyuemustbeidenticaltothestovesmokeexhaust.Auewhich
istoosmallmaycausedraftproblems,whilealargeuefavoursrapidcoolingofthegas,andhence
thebuild-upofcreosoteandtheriskofchimneyres.Notethatitisthechimneyandnotthestove
whichcreatesthedrafteffect;yourstove’sperformanceisdirectlydependentonanadequatedraft
fromyourchimney.
The following recommendations may be useful for the installation of your chimney:
1. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
2. It must rise above the roof at least 3’ (0.9 mm) from the uppermost point of contact.
3. The chimney must exceed any part of the building or other obstruction within a 10’ (3.04m)
distance by a height of 2’ (0.6 m).
4. Installation of an interior chimney is always preferable to an exterior chimney. Indeed, the
interior chimney will, by denition, be hotter than an exterior chimney, being heated up
by the ambient air in the house. Therefore the gas which circulates will cool more slowly,
thus reducing the build-up of creosote and the risk of chimney res.
5. The draft caused by the tendency for hot air to rise will be increased with an interior chim-
ney.
6. Using a re screen at the extremity of the chimney requires regular inspection in order
to insure that it is not obstructed thus blocking the draft, and it should be cleaned when
regularly.
10 Ussc
FACTORY BUILT CHIMNEY :
Whenametalprefabricatedchimneyisused,themanufacturer’sinstallationinstructionsmustbe
followed.You mustalsopurchase (fromthesame manufacturer)andinstall theceilingsupport
packageorwallpass-throughand“T”sectionpackage,restops(whereneeded),insulationshield,
roofashing,chimneycap,etc.Maintainproperclearancetothestructureasrecommendedbythe
manufacturer.Thechimneymustbetherequiredheightabovetherooforotherobstructionsfor
safetyandproperdraftoperation.
Ussc 11
MASONRY CHIMNEY :
EnsurethatamasonrychimneymeetstheminimumstandardsoftheNationalFireProtectionAs-
sociation(NFPA)byhavingitinspectedbyaprofessional.Makesuretherearenocracks,loose
mortarorothersignsofdeteriorationandblockage.Havethechimneycleanedbeforethestoveis
installedandoperated.Whenconnectingthestovethroughacombustiblewalltoamasonrychim-
ney,specialmethodsareneeded.
12 Ussc
Combustible Wall Chimney Connector Pass-Throughs
Method A. 12” (304.8 mm) Clearance to Combustible Wall Mem-
ber:
Using a minimum thickness 3.5” (89 mm) brick and a 5/8”
(15.9mm)minimumwallthicknessclayliner,constructawallpass-
through. The clay liner must conform to ASTM C315 (Standard
SpecicationforClayFireLinings)oritsequivalent.Keepamini-
mumof12”(304.8mm)ofbrickmasonrybetweentheclaylinerand
wallcombustibles.Theclaylinershallrunfromthebrickmasonry
outersurfacetotheinnersurfaceofthechimneyuelinerbutnot
pasttheinnersurface.Firmlygroutorcementtheclaylinerinplace
tothechimneyueliner.
Method B. 9” (228.6 mm) Clearance to Combustible Wall Member:
Usinga6”(152.4 mm)insidediameter, listed,factory-builtSolid-
Pakchimneysectionwithinsulationof1”(25.4mm)ormore,build
awallpass-throughwithaminimum9”(228.6mm)airspacebe-
tweentheouterwallofthechimneylengthandwallcombustibles.
Usesheetmetalsupportsfastenedsecurelytowallsurfacesonall
sides,tomaintainthe9”(228.6mm)air space. When fastening
supportstochimneylength,donotpenetratethechimneyliner(the
insidewalloftheSolid-Pakchimney).TheinnerendoftheSolid-
Pakchimneysectionshallbeushwiththeinsideofthemasonry
chimneyue, and sealed witha non-water soluble refractoryce-
ment.Usethiscementtoalsosealtothebrickmasonrypenetra-
tion.
Method C. 6” (152.4 mm) Clearance to Combustible Wall Member:
Startingwithaminimum24gage(.024”[.61mm])6”(152.4mm)
metalchimneyconnector,andaminimum24gageventilatedwall
thimblewhichhastwoairchannelsof1”(25.4mm)each,construct
awallpass-through.Thereshallbeaminimum6”(152.4)mmsep-
arationareacontainingberglassinsulation,fromtheoutersurface
ofthewallthimbletowallcombustibles.Supportthewallthimble,
andcover itsopeningwitha24-gage minimumsheetmetal sup-
port.Maintainthe6”(152.4mm)space.Thereshouldalsobea
supportsizedtotandholdthemetalchimneyconnector.Seethat
the supports are fastened securely to wall surfaces on all sides.
Makesurefastenersusedtosecurethemetalchimneyconnector
donotpenetratechimneyueliner.
Method D. 2” (50.8 mm) Clearance to Combustible Wall Mem-
ber: Start with a solid-pak listed factory built chimney section at
least12”(304mm)long,withinsulationof1”(25.4mm)ormore,
andaninsidediameterof8”(2inches[51mm]largerthanthe6”
[152.4 mm] chimney connector). Use this as a pass-through for
a minimum 24-gauge single wall steel chimney connector. Keep
solid-paksectionconcentricwithandspaced1”(25.4mm)offthe
chimneyconnectorbywayofsheetmetalsupport plates at both
endsofchimneysection.Coveropeningwithandsupportchimney
sectiononbothsideswith24gageminimumsheetmetalsupports.
Seethatthesupportsarefastenedsecurelytowallsurfacesonall
sides.Makesurefastenersusedtosecurechimneyueline.
NOTES:
1.Connectorstoamasonrychimney,exceptingmethodB,shallextendinonecontinuoussection
throughthewallpass-throughsystemandthechimneywall,tobutnotpasttheinneruelinerface.
2.Achimneyconnectorshallnotpassthroughanatticorroofspace,closetorsimilarconcealed
space,oraoor,orceiling.
Ussc 13
OUTSIDE COMBUSTION AIR
Yourwoodstoveisapprovedtobeinstalledwithanoutsideairintakewhichisnecessaryforamobile
home.Thistypeofinstallationisalsorequiredinairtighthousesandhouseswithnegativepressure
problems.Youcanpurchasethisoptionthroughyourheaterdealer.Makesuretospecifythepart
numbermentionedinthisbooklet.Installationinstructionsaresuppliedwiththeairintakekit.
Outsidecombustionairmayberequiredif:
1.Yourstovedoesnotdrawsteadily,smokerolloutoccurs,woodburnspoorly,orback-draftsoccur
whetherornotthereiscombustionpresent.
2.Existingfuel-redequipmentinthehouse,suchasreplacesorotherheatingappliances,smell,
donotoperateproperly,suffersmokeroll-outwhenopened,orback-draftsoccurwhetherornot
thereiscombustionpresent.
3.Openingawindowslightlyonacalm(windless)dayalleviatesanyoftheabovesymptoms.
4.Thehouseisequippedwithawell-sealedvaporbarrierandtightttingwindowsand/orhasany
powereddevicesthatexhausthouseair.
5.Thereisexcessivecondensationonwindowsinthewinter.
6.Aventilationsystemisinstalledinthehouse.
For use in MOBILE HOMES:
• WARNING! DO NOT INSTALL IN SLEEPING ROOM.
• CAUTION! THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.
• THESTOVEMUSTBEATTACHEDTOTHESTRUCTUREOFTHEMOBILEHOMEUSING
THEFIXATIONHOLESONTHEBASEOFTHEUNIT.
• INSTALLINACCORDANCEWITH24CFR,PART3280(HUD).
• USE A FACTORY BUILT CHIMNEY THAT COMPLIES WITH UL 103 STAN
DARDS;
THEREFOREITMUSTBEATYPEHT(2100°F).
• USEASPARKARRESTER
14 Ussc
TYPE WEIGHT
(LBS. CU. FT.,
DRY)
PER CORD EFFICIENCY
RANKING
SPLITS MILLIONS
BTU’s/CORD
Hickory 63 4500 1.0 Well 31.5
WhiteOak 48 4100 .9 Fair 28.6
RedOak 46 3900 .8 Fair 27.4
Beech 45 3800 .7 Hard 26.8
SugarMaple 44 3700 .6 Fair 26.2
BlackOak 43 3700 .6 Fair 25.6
Ash 42 3600 .5 Well 25.0
YellowBirch 40 3400 .4 Hard 23.8
RedMaple 38 3200 .3 Fair 22.6
PaperBirch 37 3100 .3 Easy 22.1
Elm/Sycamore 34 2900 .2 VeryDifcult 20.1
RedSpruce 29 1800 .1 Easy 16.1
WOODSTOVE UTILIZATION
Yourheatingunitwasdesignedtoburnwoodonly;noothermaterialsshouldbeburned.Wasteandotherammable
materialsshouldnotbeburnedinyourstove.Anytypeofwoodmaybeusedinyourstove,butspecicvarietieshave
betterenergyyieldsthanothers.Pleaseconsultthefollowingtableinordertomakethebestpossiblechoice.
It is EXTREMELY IMPORTANT that you use DRY WOOD only in your wood stove.Thewoodshouldhavedried
for9to15months,suchthatthehumiditycontent(inweight)isreducedbelow20%oftheweightofthelog.Itisvery
importanttokeepinmindthatevenifthewoodhasbeencutforone,twoorevenmoreyears,itisnotnecessarilydry,if
ithasbeenstoredinpoorconditions.Underextremeconditionsitmayrotinsteadofdrying.Thispointcannotbeover
stressed;thevastmajorityoftheproblemsrelatedtotheoperationofawoodstoveiscausedbythefactthatthewood
usedwastoodamporhaddriedinpoorconditions.Theseproblemscanbe:
-ignitionproblems
-creosotebuild-upcausingchimneyres
-lowenergyyield
-blackenedwindows
-incompletelogcombustion
Smallerpiecesofwoodwilldryfaster.Alllogsexceeding6”indiametershouldbesplit.Thewoodshouldnotbestored
directlyontheground.Airshouldcirculatethroughthecord.A24”to48”airspaceshouldbeleftbetweeneachrowof
logs,whichshouldbeplacedinthesunniestlocationpossible.Theupperlayerofwoodshouldbeprotectedfromthe
elementbutnotthesides.
TESTING YOUR WOOD
Whenthestoveisthoroughlywarmed,placeonepieceofsplitwood(aboutveinchesindiameter)paralleltothedoor
onthebedofredembers.
Keeptheaircontrolfullopenbypullingonitandclosethedoor.Ifignitionofthepieceisaccomplishedwithin90seconds
fromthetimeifwasplacedinthestove,yourwoodiscorrectlydried.Ifignitiontakeslonger,yourwoodisdamp.
Ifyourwoodhissesandwaterorvaporescapesattheendsofthepiece,yourwoodissoakedorfreshlycut.Donotuse
thiswoodinyourstove.Largeamountsofcreosotecouldbedepositedinyourchimney,creatingpotentialconditions
forachimneyre.
Ussc 15
THE FIRST FIRES
Thefreshpaintonyourstoveneedstobecuredtopreserveitsquality.Oncethefuelchargeisproperlyignited,only
burnsmallresinyourstovefortherstfourhoursofoperation.Neveropentheaircontrolmorethannecessaryto
achieveamediumburnrate.
Makesurethatthere’senoughaircirculationwhilecuringthestove.Theodorscouldbesmelledduringthe3or4rst
res.Neverstartyourstoveoutside.Youwillnotbeabletoseeifyouareoverheating.
IGNITION
Aftermakingsurethatthestoveairintakecontrolsarefullyopen(completelypull-outtowardsyou),placeseveralrumpled
sheetsofpaperinthecentreofthecombustionchamber.Place8to10piecesofsmalldrykindlingwoodoverthepaper
intheformofatent.Youmayalsoplaceafewpiecesofheatingwood,butchoosethesmallerones.Nochemicalproduct
shouldbeusedtolightthere.
Beforeignitingthepaperandkindlingwood,itisrecommendedthatyouwarmupthechimney.Thisisdoneinorderto
avoidbackdraftproblemsoftenduetonegativepressureinthehouse.Ifsuchisthecase,openawindowslightlynear
thestoveandtwisttogetherafewsheetsofnewspaperintoatorch.Lightupthispapertorchandholditascloseas
possibletothemouthofthepipeinsidethecombustionchambertowarmupthechimney.Oncetheupdraftmovement
isinitiated,youarereadytoignitethestovebylightingthepaperandkindlingwoodinsidethecombustionchamber.
Whenyouhaveachievedagoodbedofhotembers,werecommendthefollowingburnprocedures:
HEATING
Controlledcombustionisthemostefcienttechniqueforwoodheatingbecauseitenablesyoutoselectthetypeof
combustionyouwantforeachgivensituation.Thewoodwillburnslowlyifthewoodstoveairintakecontrolisadjusted
toreducetheoxygensupplyinthecombustionchambertoaminimum.Ontheotherhand,woodwillburnquicklyif
theaircontrolisadjustedtoadmitalargerquantityofoxygeninthecombustionchamber.Theairintakecontrolon
yourstoveisverysimple.Ifyoupullonitoutcompletelytowardsyou,itisfullyopen.Ifyoupushonituntilitstopsthe
combustionairisreducedtoaminimum.Realoperatingconditionsmaygiveverydifferentresultsthanthoseobtained
duringtestingaccordingtothespeciesofwoodused,itsmoisturecontent,thesizeanddensityofthepieces,thelength
ofthechimney,altitudeandoutsidetemperature.
2000
Primary Air Settings
(SlideDamperislocatedincenterofstoveunderhearthplate)
(DamperAdjustment:Pullingoutondamperincreasesair)
Electric Blower Speed Setting (Variable)
(BlowerisonHighwhenturned“ON”,Rotateclock-
wiseuntilstopfor“LOW”.)
Burn Rate Adjust Damper from fully closed Burn Time Blower Speed
Low 1/4” @30minutes Low
Medium-Low 3/8” @30minutes Low
Medium-High 1/2” @30minutes Low
High approx.3” allminutes High
2500
Burn Rate Adjust Damper from fully closed Burn Time Blower Speed
Low 1/32” @30minutes Low
Medium-Low 1/16” @30minutes Low
Medium-High 5/16” @30minutes Low
High approx.3” allminutes High
16 Ussc
WARNINGS
• NEVEROVERFIREYOURSTOVE.IFANYPARTOFTHESTOVESTARTSTOGLOWRED,
OVERFIRING ISHAPPENING.READJUSTTHEAIRINTAKECONTROL ATA LOWER
SETTING.
• THEINSTALLATIONOFALOGCRADLEorGRATESISNOTRECOMMENDEDINYOUR
WOODSTOVE.BUILDFIREDIRECTLYONFIREBRICK.
• NEVERPUTWOODABOVETHEFIREBRICKLININGOFTHEFIREBOX.
RELOADING
Onceyouhaveobtainedagoodbedofembers,youshouldreloadtheunit.Inordertodoso,openthe
aircontrolstomaximumafewsecondspriortoopeningthestove’sdoor.Thenproceedbyopening
thedoorveryslowly;openitoneortwoinchesfor5to10seconds,beforeopeningitcompletelyto
increasethedraftandthuseliminatethesmokewhichisstagnantinastateofslowcombustionin
thestove.Thenbringtheredemberstothefrontofthestoveandreloadtheunit.
For optimal operation of your wood stove, we recommend you to operate it with a wood load
approximatelyequivalenttotheheightofrebricks.
Itisimportanttonotethatwoodcombustionconsumesambientoxygenintheroom.Inthecaseof
negativepressure,itisagoodideatoallowfreshairintheroom,eitherbyopeningawindowslightly
orbyinstallingafreshairintakesystemonanoutsidewall.
Creosote-FormationandNeedforRemoval-Whenwoodisburnedslowly,itproducestarandother
organicvapors,whichcombinewithexpelledmoisturetoformcreosote.Thecreosotevaporscondense
intherelativelycoolchimneyueofaslow-burningre.Asaresult,creosoteresidueaccumulates
ontheuelining.Whenignitedthiscreosotemakesanextremelyhotre.Whenburningwood,the
chimneyconnectorandchimneyshouldbeinspectedatleastonceeverytwomonthsduringthe
heatingseasontodetermineifacreosotebuild-uphasoccurred.Ifcreosotehasaccumulated,it
shouldberemovedtoreducetheriskofachimneyre.
We strongly recommend that you install a magnetic thermometer on your smoke exhaust pipe,
approximately 18” above the stove. This thermometer will indicate the temperature of your gas
exhaustfumeswithinthesmokeexhaustsystem.Theidealtemperatureforthesegasesissomewhere
between275°Fand500°F.Belowthesetemperatures,thebuild-upofcreosoteispromoted.Above
500degrees,heatiswastedsinceatoolargequantityislostintotheatmosphere.
TO PREVENT CREOSOTE BUILD UP
• Alwaysburndrywood.Thisallowscleanburnsandhigherchimneytemperatures,thereforeless
creosotedeposit.
• Leavetheaircontrolfullopenforabout5min.everytimeyoureloadthestovetobringitbackto
properoperatingtemperatures.Thesecondarycombustioncanonlytakeplaceifthereboxishot
enough.
• Alwayscheckforcreosotedepositonceeverytwomonthsandhaveyourchimneycleanedatleast
onceayear.
Ussc 17
ASH DISPOSAL
Ashesshouldberemovedfromthestoveeveryfewdaysorwhenashesgetto2to3inchesdeep.
Alwaysemptythestovewhenitiscold,suchasinthemorning.Alwaysdisposeofashesinametal
containerwithatightttinglid.Placethiscontaineronanoncombustibleoororontheground,well
awayfromallcombustiblematerials,pendingnaldisposal.Iftheashesaredisposedofbyburial
insoilorotherwiselocallydispersed,theyshouldberetainedintheclosecontaineruntilallcinders
havethoroughlycooled.
CAUTIONS:
• ASHESCOULDCONTAINHOTEMBERSEVENAFTERTWODAYSWITHOUTOPERATINGTHE
STOVE.
• THEASHPANCANBECOMEVERYHOT.WEARGLOVESTOPREVENTINJURY.
• NEVERBURNTHESTOVEWITHTHEASHTRAPOPEN.THISWOULDRESULTINOVERFIRING
THESTOVE.DAMAGETOTHESTOVEANDEVENHOUSEFIREMAYRESULT.
MAINTENANCE
Yourwoodstoveisahighefciencystoveandthereforerequireslittlemaintenance.Itisimportant
toperformavisualinspectionofthestoveeverytimeitisemptied,inordertoinsurethatnoparts
havebeendamaged,inwhichcaserepairsmustbeperformedimmediately.Inspectandcleanthe
chimneyandconnectorpipeperiodicallyforcreosotebuilduporobstructions.
GLASS
• Inspecttheglassregularlyinordertodetectanycracks.Ifyouspotone,turnthestoveoffimmedi-
ately.Donotabusetheglassdoorbystrikingorslammingshut.Donotusethestoveiftheglass
isbroken.
•
If the glass on your stove breaks, replace only with the glass supplied from your 2500 dealer.
• Toreplacetheglass,removethescrewsretainingtheglassmouldingsinsidethedoor.Remove
themouldingsandreplacethedamagedpiecewithanewone.Performtheprocedurebackwards
afterreplacing.Whenreplacingtheglass,youshouldchangetheglassgaskettomakesureyou
keepitsealed.
• Neverwashtheglasswithaproductthatmayscratch.Useaspecializedproduct,availableinthe
storeswherewoodstovesaresold.
• Theglassshouldbewashedonlywhencold.
GASKETING
Itisrecommendedthatyouchangethedoorgasket(whichmakesyourstovedoorairtight)once
ayear,inordertoinsuregoodcontroloverthecombustion,maximumefciencyandsecurity.To
changethedoorgasket,simplyremovethedamagedone.Carefullycleantheavailable gasket
groove,applyahightemperaturesiliconesoldforthispurpose,andinstallthenewgasket.Youmay
lightupyourstoveagainapproximately24hoursafterhavingcompletedthisoperation.
WARNING:
• NEVEROPERATETHESTOVEWITHOUTAGASKETORWITHABROKENONE.DAMAGE
TOTHESTOVEOREVENHOUSEFIREMAYRESULT.
PAINT
Onlycleanyourstovewithadrysoftcloththatwillnotharmthepaintnish.Ifthepaintbecomes
scratchedordamaged,itispossibletogiveyourwoodstoveabrandnewlook,byrepaintingitwith
a1200°Fheatresistantpaint.Forthispurpose,simplyscrubthesurfacetoberepaintedwithne
sandpaper,cleanitproperly,andapplythincoats(2)ofpaintsuccessively.
18 Ussc
REPAIR PARTS
5
6
7
432
17
18
19
20
21
13
12
27
28
30
29
16
15
37
1
22
24 25
26
35
32
33
34
36
31
14
23
9
8
10
11
4
3
1
5
6
7
2
9
8
10
11
Feed Door Assembly
Ussc 19
REPAIR PARTS
Key Part No. Description Qty.
1 25491 Feed Door, Painted (40484) 1
2 25692 Handle, Painted (40515) 1
3 83506 3/8 x 1-1/4 Roll Pin 1
4 891135 Spring Handle - LG 1
5 88066 Rope Gasket - 5/8” 4.6 Ft
6 88087 Glass Gasket - 1/8 thk x 1” wide 3.7 Ft
7 891131 Ceramic Glass 1
8 25464 Top Glass Retainer 1
9 25465 Bottom Glass Retainer 1
10 83202 10-24 x 3/8 Pan Head Phillips Screw 4
11 83278 Washer - 7/32 ID x 1/2 OD 4
1
69515MB
Feed Door Assy. 1
2 25080B Feed Door Latch 1
3 83508 5/16-18 x 3/4 Hex Head Bolt 1
4 83338 5/16-18 Lock Nut 1
5 891373 Door Hinge Pad 2
6 83045A Washer, 3/8” ID x 7/8” OD 2
7 83274 3/8-16 Lock Nut 2
8 86643
Tube, Secondary Air (Ø0.16
holes)
2000
1
2500
2
9 86645
Tube, Secondary Air (Ø0.22
holes)
2000
2
2500
2
10 891515 Retainer, Tube (1 per Secondary Tube) 3 - 5
11
88146
Refractory Insulation
2000
1
88138
2500
1
12 891516 Damper Slide 1
13 891517 Hearth Plate 1
14 891331 Spring Handle - Small 1
15 891514 Shield, Rear 1
16 891528 Air Deector 1
17 40292A Flue Collar 1
18 88032 Flue Collar Gasket 1.7 Ft
19 83432 5/16-18 x 1-1/2 Hex Head Bolt 3
20 83045 Washer, 5/16” ID x 3/4” OD 3
21 83431 Weld Tab 3
22 89066 Firebrick (4.5 x 9 x 1.25)
2000
16
2500
18
23 891414 Firebrick (2-1/4 x 9) 2
24 24103 Firebrick (4-1/2 x 4-1/2) 1
25 891530 Firebrick (4-1/2 x 7-1/2 ) 1
26 40561 Ash Plug 1
27
891777
Pedestal Wrapper
2000
1
891788
2500
1
28
891778
Pedestal Bottom
2000
1
891521
2500,
1
29 891523 Pedestal Back 1
30 891527 Ash Pan 1
31 891137 Handle 1
32 40496 Corner Trim 2
33 83466 8-32 x 1/4 Self Tapping Screw 8
34 891524 Front Pedestal Trim 1
35
891779
Right Side Pedestal Trim
2000
1
891526
2500
1
36
891780
Left Side Pedestal Trim
2000
1
891525
2500
1
37 69354 B36 Blower Assembly 1
N/S = Not Shown
All components common except where noted.
Key Part No. Description Model Qty.Key Part No. Description Model Qty.
Key Part No. Description Model Qty.Key Part No. Description Model Qty.
20 Ussc
THISMANUALWILLHELPYOUOBTAINEFFICIENT,DEPENDABLESERVICE
FROMYOURHEATER,ANDENABLEYOUTOORDERREPAIRPARTSCOR-
RECTLY.
KEEPTHISMANUALINASAFEPLACEFORFUTUREREFERENCE.
WHENWRITING,ALWAYSGIVETHEFULLMODELNUMBERWHICHISON
THENAMEPLATEATTACHEDTOTHEHEATER.
WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWINGINFOR-
MATIONASSHOWNINTHISLIST:
1.THEPARTNUMBER
2.THEPARTDESCRIPTION
3.THEMODELNUMBER:20002500
4.THESERIALNUMBER:____________________
HOW TO ORDER REPAIR PARTS
UNITED STATES STOVE COMPANY
227INDUSTRIALPARKROAD
P.O.BOX151
SOUTHPITTSBURG,TN37380
(423)837-2100
WWW.USSTOVE.COM
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