Rotary DS35EXHG2-BMW Owner's manual

LP-D

S

35-1

Rev.A 08/10/201

7

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S35E

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Scissor Lif

t

3

500K

G

(

100Series

)

I

nstaller: Please return this booklet to literature package and give to lift owner/operator

.

SJ

170808

3

T

able of Contents

1

.

Introduction

................................................................

5

1.1 About this operatin

g

manual ....................................

5

1.2 Warnin

g

and in

f

ormation s

y

mbols ...........................

5

1.

3

Intended use ...........................................................

7

1.4 Incorrect use, incorrect behavior ............................

7

1.

5

Internal accident, health and sa

f

et

y

, and environme-

nt

a

l in

fo

rm

a

ti

o

n ........................................

7

2.

Safet

y

............................... .......................... ....

8

2.1

O

perators ..................................................................

8

2.

2

Basic sa

f

et

y

requirements ........................................

8

2.

3

Permitted axle loads and wei

g

ht distribution ........

8

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2.

6

Maintenance contractors, installation staf

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...............1

0

f

2.

7

S

a

f

et

y

inspections b

y

competent persons ..............1

0

2.8

O

bli

g

ations o

f

the plant operator ...............................

1

3.

The Scissor Lift ...........................................12

3

.

1

O

verview o

f

parts .....................................................1

2

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3

.

3

Work area, dan

g

er zones ........................................13

3

.4

S

a

f

et

y

mechanisms .................................................14

3

.

5

C

ontrol uni

t

........................................................1

6

4.

O

p

eration .......................................................17

4.1 Be

f

ore loadin

g

........................................................1

7

4.

2

Loadin

g

..................... .............................................1

7

4.

3

To raise li

f

t................................................................1

8

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4.5 Be

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li

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t

.........................................

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5

.

Problems, causes, actions............................19

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5

.

2

Troubleshootin

g

b

y

authorized maintenance

c

ontractors ................................................................... ....2

0

6

.

Authorized lowerin

g

.......................................2

3

7

.

T

echnical data .................................................24

TT

8.

Cleanin

g

...........................................................2

8

9.

M

aintenance and re

p

air ..................................2

8

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10.Transport, Stora

ge

...................................3

3

10.1 Transport ................................................................34

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10.3

S

tora

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e ....................................................................34

11.Assembl

y

........................................................35

11.1 Assembl

y

sa

f

et

y

instructions ................................. 3

5

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11.3 Installation preparations ..........................................3

5

11.4

G

eneral li

f

t location..................................................

36

11.

5

C

ontrol cabinet connections...................................

36

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11.7 Final positin

g

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plat

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orms .................. .................4

0

11.8 Anchorin

g

................................................................4

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11.10 Flush mount pit.....................................................4

2

11.11 Ad

j

ust cushion device...........................................43

12. Commissionin

g

............................................4

4

12.1

C

heck the operation................................ ..............44

12.2 Test the h

y

draulic s

y

stem.. ....................................44

4

13. Disassembl

y

...................................................4

4

14. Dis

p

osal ..........................................................4

4

14.1 Environmental procedures

f

or disposal ...................44

14.2 Packa

g

in

g

................................................................4

5

14.3

O

ils,

g

rease, and other chemical substances .........4

5

14.4 Metals

/

Electronic waste ........................................4

5

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unction testin

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•

Inspection lo

g

•

T

est report

TT

5

1

.

Introduction

1.

1

About this operatin

g

manual

Th

e

sc

i

sso

r li

f

t

co

n

fo

rm

s

t

o

s

t

a

t

e

of

th

e

a

rt t

ec

hn-

olo

gy

and complies with the applicable occupational

h

ealth

&

sa

f

et

y

and accident prevention re

g

ulations.

Notwithstandin

g

, improper use or use other than that

which is intended ma

y

result in a risk o

f

atal or

p

h

y

sical in

j

ur

y

to the user or third parties and ma

y

also result in dama

g

e to propert

y

.

It is there

f

ore imperative that the relevant people

c

are

f

ull

y

read and understand this operatin

g

manu-

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r

ect use, potential hazards and dama

g

e. The scissor

l

i

f

t should alwa

y

s be operated accordin

g

to re

g

ula-

ti

o

n

s

.

Please note the

f

ollowin

g:

•

The operatin

g

manual must be kept near the li

f

t

and be easil

y

accessible

f

or all users.

•

This operatin

g

manual provides in

f

ormation on

the scissor li

f

t D

S35

EX.

•

M

ake sure that

y

ou have read and understood

Chapter 2, Safet

y

and also the operatin

g

i

nstructions su

pp

lied with the machine

.

•

W

e

assume no liabilit

y

f

or dama

g

e and opera-

tional breakdowns which ma

y

occur as a result o

f

n

on-compliance with the instructions contained

within this operatin

g

manual.

•

Installation and commissionin

g

o

f

the li

f

ts is

described in detail in

C

hapters

1

1 to 1

3

.

Installation ma

y

onl

y

be carried out b

y

authorized

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a specialist, our customer service or spare parts

department or one o

f

our representatives.

•

Illustrations may dif

f

er

f

rom the supplied version

f

o

f

the machine. Functions or processes to be

ca

rri

ed

ou

t r

e

m

a

in th

e

sa

m

e

.

Di

sc

l

a

im

e

r

:

W

e

assume no responsibilit

y

f

or printin

g

errors,

mistakes and technical chan

g

es.

Th

e

b

r

a

n

ds

a

n

d

tr

ade

m

a

rk

s

m

e

nti

o

n

ed

in thi

s

document re

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er to their owners or the products

th

e

r

eof

.

1.2

.

W

a

rnin

g

and information s

y

mbols

1.2.1S

y

mbols in this documentation

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ompl

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with the occupational health

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f

et

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and accident prevention re

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ulations which are

applicable in

y

our countr

y

.

Risk of death or in

j

ur

y

Dir

ec

t thr

ea

t t

o

li

fe

a

n

d

h

ea

lth

o

f

people. Non-compliance ma

y

l

ead to death or serious in

j

ur

y

.

Risk of death or in

j

ur

y

P

o

t

e

nti

a

l ri

s

k t

o

li

fe

a

n

d

h

ea

lth

o

f

people. Non-compliance ma

y

l

ead to serious or critical in

j

ur

y

.

Risk of in

j

ur

y

Potentiall

y

hazardous situation.

Non-compliance ma

y

lead to

minor or moderate in

j

ur

y

.

D

ama

g

e to propert

y

Potentiall

y

hazardous situation.

Non-compliance ma

y

lead to

dama

g

e to propert

y

.

Other S

y

mbols

INFO s

y

mbol

Useful information and

y

Tips.

Bullet

p

oint:

For lists with key information

p

on the respective subject.

y

Handlin

g

instructions

:

Carry out the detailed steps

g

i

n sequence.

y

Handling instructions,warning

Carry out the detailed steps in

g

seq

u

ence

.

DANGER

WARNING

CAUTION

ATTENTION

i

1

6

1.2.2 On the

p

roduc

t

Observe all warnin

g

notices on

products and ensure the

y

remian

le

g

ible

.

i

1

2

3

4

5

6

7

8

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2.Never place an

y

ob

j

ects on the li

f

tin

g

plat

f

orm.

3

.Keep people and animals awa

y

f

rom li

f

tin

g

plat

f

orm.

4.Watch vehicle when raisin

g

and lowerin

g

.

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.

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ne-side,one end,one conner raisin

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o

f

vehicle

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8

.Vehicle o

ff

the plat

f

orm center prohibited.

Operatin

g

instructions in brief

Th

ese

in

s

tr

uc

ti

o

n

s

co

nt

a

in in

fo

rm

a

ti

o

n

on operation o

f

the control cabinet.

Warnin

g

sticker on control cabinet.

1

.

Keep

f

eet awa

y

f

rom li

f

tin

g

plat

f

orm whilst lowerin

g

.

2.Ramp support 100% engaged when load on the ramp

.

3

Keep hands awa

y

f

rom scissors o

f

pinch points

when li

f

t is movin

g

.

BQ-032E

W

ARNIN

G

7

1.3 Intended use

The scissor lift may only be used:

•

In indoor areas for lifting unoccupied motor vehi-

cles.

•

For lifting vehicles with a max. load capacity of

3500kg

•

If the weight is distributed correctly. By default, the

load should be centered in the direction of motion.

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front or the back, the following applies:

at front max. 3/5,

at back 2/5 of load or vice versa.

•

With correctly aligned, adjustable runways. The

vehicle must be approximately centered on the two

platforms.

•

In accordance with the technical data in Chapter 7,

in technically sound condition.

1.4 Incorrect use, incorrect behavior

Incorrect behavior presents a residual risk to the

life and health of the people working in the lift area.

The manufacturer assumes no liability for

damage resulting from use other than the intended

purpose and from incorrect behavior.

The following is prohibited:

•

Climbing onto or riding on the scissor lift or the

load.

•

Lifting when there are people in the vehicle.

•

Lifting/lowering when people or animals are in the

danger zone, in particular below the lift.

•

Jerky lifting or lowering. Do not cause the lift to

vibrate.

•

Throwing objects onto or under the lift.

•

Lifting a vehicle at the incorrect pick-up points .

•

Lifting a load on only one platform of the lift.

•

Lifting loads not listed in Chapter 1.3.

• Lifting vehicles containing hazardous goods.

•

Operating outdoors or in workshops at risk from

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•

Washing cars on the scissor lift.

•

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1.5 Internal accident, health and safety, and

environmental information

This operating manual does not include the ope-

rating instructions which need to be drafted by the

user of the scissor lift.

The internal operating instructions regulate acti-

ons within the company for the prevention of accid-

ents, and risks to health & safety and the environm-

ent.

These also include actions in the case of an

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2.

Safet

y

2

.1 O

p

erators

The scissor li

f

t ma

y

onl

y

be operated without

s

upervision b

y

persons who

:

•

Are 18

y

ears old and above.

•

Are

f

amiliar with the basic re

g

ulations on health

&

s

a

f

et

y

and accident prevention.

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operate the scissor li

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ter a specialist

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several people work on the scissor li

f

t, a

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upervisor must be appointed b

y

the compan

y

.

•

The scissor li

f

t ma

y

onl

y

be operated in

technicall

y

sound condition with re

g

ard to sa

f

et

y

and with all sa

f

et

y

mechanisms in place.

•

The control box or control unit ma

y

onl

y

be open-

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•

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a

f

et

y

inspections must be conducted re

g

ularl

y

,

at least once annuall

y

.

•

I

f

si

g

ns o

f

a de

f

ect appear, immediatel

y

shut

down the scissor li

f

t, in

f

orm a supervisor and

c

ontact the customer service i

f

necessar

y

.

•

Keep the work area clean and

f

ree o

f

oil,

g

rease,

a

n

d

co

nt

a

min

a

ti

o

n.

•

Be

f

ore li

f

tin

g/

lowerin

g

, check that the acoustic

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•

There must be no obstacles in the path o

f

the

sc

i

sso

r li

f

t .

•

Alwa

y

s monitor the load care

f

ull

y

when li

f

tin

g

and

l

owerin

g

.

•

Alwa

y

s stop the vehicles sa

f

el

y

, centered on the

p

lat

f

orms.

•

Alwa

y

s li

f

t the vehicle on the pick-up points

approved b

y

the vehicle manu

f

acturer

.

Li

f

t it

fo

r

a

s

hort distance and check that the pick-up points

are secure.

O

nl

y

then can the vehicle be moved

to the required hei

g

ht.

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s

cissor li

f

t. Do not park other vehicles in the

dan

g

er zone.

•

Do not load li

f

ts be

y

ond the permitted capacit

y

,

c

ompl

y

with the permitted axle loads and load

distribution in accordance with

C

hapter 2.3.

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p

arts, watch out

f

or dan

g

erous shi

f

ts in the

wei

g

ht balance, in particular when the vehicle

is supported b

y

li

f

tin

g

table.

S

ecure the vehicle

befo

r

e

h

a

n

d

.

•

Alwa

y

s

f

ull

y

lower, switch o

ff

and secure scissor

l

i

f

t to prevent unauthorized use a

f

ter completion

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Follow the maintenance and service schedule,

r

ecord per

f

ormance o

f

maintenance and servicin

g

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•

Installation, maintenance and servicin

g

ma

y

onl

y

be carried out b

y

authorized specialists

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tri

cs

.

•

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nl

y

trained people with knowled

g

e o

f

h

y

draulics

/

p

neumatics ma

y

work on h

y

draulic or pneumatic

e

quipment.

•

Appropriate personal protective equipment

must be worn when workin

g

in the area o

f

the

l

i

f

t in accordance with the applicable health

&

s

a

f

et

y

and accident prevention re

g

ulations. For

e

xample, protective

g

loves, protective

g

o

gg

les,

s

a

f

et

y

shoes.

•

O

nl

y

ori

g

inal spare parts

f

rom the manu

f

acturer

ma

y

be used.

•

The li

f

t must be inspected b

y

a specialist a

f

ter

r

epairin

g

an

y

supportin

g

parts

.

2

.

3

Permitted axle loads and weight

distribution

Be

f

ore li

f

tin

g

the vehicle,

y

ou must ensure that

the wei

g

ht distribution is correct.

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Risk of injury through toppling of

the vehicle when incorrectly loaded.

Comply with the permitted load capacity as in

Fig. 1 and 2.

Comply with the permitted weight distribution

as in Fig. 1 and 2.

Comply with the approved distances between

pick-up points as in Fig. 3.

Fi

g

ure 1&2:

Load capacit

y

3

500k

g

f

ront max. 3

/

5:F1: 2100 k

g

back max.2

/

5:F2: 1400 k

g

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a

lterations

•

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s

cissor li

f

t are not permitted

f

or sa

f

et

y

reasons.

•

The operatin

g

permit shall also be deemed null

a

n

d

v

o

i

d

.

•

The Declaration o

f

C

on

f

ormit

y

also becomes null

a

n

d

v

o

i

d

.

2

.5 Ex

p

erts, com

p

etent

p

ersons

The scissor li

f

t must be inspected a

f

ter commiss-

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p

ortin

g

parts. Inspections ma

y

be carried out b

y

the followin

g

people

:

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HU

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These are people who have specialist knowled-

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trainin

g

and experience.

Experts should be able to inspect li

f

ts and make

an expert assessment thereo

f

.

TÜV experts, specialist en

g

ineers from the manu-

f

acturer or sel

f

-emplo

y

ed specialist en

g

ineers can

be used

f

or inspections.

Risk of in

j

ur

y

throu

g

h topplin

g

of

the vehicle when incorrectl

y

loaded

.

C

ompl

y

with the permitted load capacit

y

as in

Fi

g

. 1 and 2.

C

ompl

y

with the permitted wei

g

ht distribution

as in Fi

g

. 1 and 2.

C

ompl

y

with the approved distances between

p

ick-u

p

oints as in Fi

g

. 3.

the vehicle when incorrectly loaded.

ppp g

WARNING

Com

p

etent

p

ersons

These are people who have adequate knowled

g

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trainin

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and accident prevention re

g

ulations as well as with

l

i

f

t technolo

gy

in order to be able to assess the

occupational health

&

sa

f

et

y

compliance o

f

li

f

ts.

R

eco

mm

e

n

ded

d

i

s

tri

bu

ti

on

1

0

2

.7 Safet

y

inspections b

y

competent

persons

S

a

f

et

y

inspections must be carried out to

g

uar-

antee the sa

f

et

y

o

f

li

f

ts.

S

a

f

et

y

inspections should be carried out in the

f

ollowin

g

cases

:

•

Be

f

ore initial operation, a

f

ter initial installation.

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ter initial operation at re

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ular intervals, but at

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erson

.

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e

r

eco

mm

e

n

d

th

a

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the inspection.

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f

et

y

inspections and spec-

ial maintenance work are required in the

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person.

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e

x

co

n-

tainin

g

lists

f

or carr

y

in

g

out sa

f

et

y

insp-

ections. Please use the relevant form and

i

staple it to the manual a

f

ter completion.

2

.

6

Maintenance contractors, installa-

tion staff

Maintenance, servicin

g

and installation work

ma

y

onl

y

be done b

y

companies or specialists

authorized b

y

the manu

f

acturer

.

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mpetent persons, who are trained

f

or maintenance

as well as repair work.

A

competent person is a person who has adequ-

A

ate knowled

g

e based on his pro

f

essional trainin

g

and experience and is also

f

amiliar with ke

y

re

g

ul-

a

ti

o

n

s

so

th

a

t h

e:

•

C

an assess the work assi

g

ned to him

,

•

C

an reco

g

nize potential risks

,

•

C

an take actions required to eliminate the risk,

•

And has the required knowled

g

e o

f

repair and

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g

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a competent person

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•

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Full

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understand the context with particular

r

e

g

ard

to an

y

installed sa

f

et

y

equipment.

•

Possess knowled

g

e o

f

the

f

unction and desi

g

n o

f

sy

stem components.

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operating staf

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.

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In the event o

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a more serious

f

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au

th

o

riz

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m

a

int

e

n

a

n

ce

co

ntr

ac

t

o

r.

11

2

.

8

Obli

g

ations of the plant operator

Operation of liftin

g

platforms

In

G

erman

y

,the use o

f

li

f

tin

g

plat

f

orms is

g

overned

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association re

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ulations on health and work sa

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n

ational re

g

ulations, laws and directives must b

e

obse

rv

ed

.

Checkin

g

of liftin

g

platforms

C

hecks are to be based on the

f

ollowin

g

directives

and re

g

ulations

:

•

Basic principles

f

or testin

g

li

f

tin

g

plat

f

orms

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The basic health and sa

f

et

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requirements

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tipulated in the directive 2006

/

42

/

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The applicable accident prevention re

g

ulations

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g

anized b

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the user o

f

th

e

l

i

f

tin

g

plat

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f

or appointin

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ees o

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the compan

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visual inspection and a

f

unctional test. This includes

c

heckin

g

the condition o

f

the components and equip-

ment, checkin

g

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f

et

y

s

y

stems are complete

and

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unctionin

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ned to the area.

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can leave the dan

g

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y

and sa

f

el

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use

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a padlock.

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urther use must be prevented until the

m

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ull

y

repaired!

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th

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t i

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repair if necessary.

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1

3

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5

3.

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the h

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y

.

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DANGER

To avoid personal injury and/or prop

erty damage, permit only trained per

sonnel to operate lift. After reviewing

these instructions, get familiar with lift

controls b

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runnin

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the li

f

t throu

g

h a

f

ew c

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cles be

f

ore loadin

g

vehicle on

th

e

sc

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f

t.

DANGER

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Thi

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.

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s monitor the lift and vehicle

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DANGER

applies in particular to chassis stands .

carefully when lifting or lowering.

applies in particular to chassis stands .

carefully when lifting or lowering.

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provided to rasie vehicles to desired

height.

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l

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Do Not overload li

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S

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label on li

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v

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.

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hake car moderatel

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at

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ront or rear bumper

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•

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vehicle is secure on li

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ecommended pick-up points.

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y

s make sure

r

amp is

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ull

y

en-

g

a

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ed when load

on the ramp.

Alwa

y

s-

k

eep

f

eet

c

l

ea

r

of

l

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f

t whil

e

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owerin

g

Alwa

y

s make sure

the bolts stop ex-

t

e

n

s

i

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t whil

e

v

e

hi

c

l

e

d

riv

e

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li

f

t.

1

9

4

.4 While Usin

g

Lift

:

• Avoid excessive rockin

g

o

f

vehicle while on li

f

t.

• Alwa

y

s use sa

f

et

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stands as needed

f

or stabilit

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when removin

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or installin

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heav

y

components.

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exposed exhaust

sy

stem on raised vehicles. Watch

f

or air hoses and

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lectrical cords which ma

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be tripped over.

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g

lasses while workin

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under vehicle.

4

.5 Before Lowerin

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Lift

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• Assure personnel are not in li

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5

.

P

roblems, causes, actions

T

he followin

g

lists contain information on pote-

ntial

p

roblems,their causes, and actions to rect-

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the fault

.

Repairs to safet

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equipment of the lift

ma

y

onl

y

be operated b

y

authorized

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or competent person

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s

th

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t

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m

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nt i

s

h

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lt

ed

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f

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t is out o

f

order

f

or lon

g

periods,

carr

y

out the

f

ollowin

g

steps

:

1. Lower the li

f

t to the lowest position.

2.

S

witch the main switch to

Off

and lock with a padlock.

3

. Disconnect the power suppl

y

.

5.

1

T

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oubleshootin

g

b

y

the operator

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measures ma

y

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y

be carried out b

y

an authorized operator.

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ore doin

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so, make sure that power suppl

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be carried out b

y

maintenance

co

ntr

ac

t

o

r

s

.

i

2

0

Pr

ob

l

e

m P

oss

i

b

l

e

cause

A

c

ti

o

n

s

The motor is not runnin

g

.

• Bl

o

wn

fuse

o

r

c

ir

cu

it

b

r

ea

k

e

r.

•

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verhead

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ensor Actuated.

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unctionin

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3

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heck

U

P button.

4.

C

ontact service representative

f

or

fu

rth

e

r

ass

i

s

t

a

n

ce

.

Mo

t

o

r r

u

n

s

bu

t will n

o

t r

a

i

se

li

f

t.

•L

o

w

o

il l

e

v

e

l.

•

O

verloadin

g

li

f

t.

1.

C

heck and Fill tank.

2.

C

heck vehicle wei

g

ht and

/

or

balance vehicle wei

g

ht on li

f

t.

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unctionin

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.

2. Lowerin

g

Valve not

f

unctionin

g

.

C

ontact service representative

f

or

fu

rth

e

r

ass

i

s

t

a

n

ce

.

Li

f

t

g

oin

g

up unlevel.

S

ee actions

C

ontact service representative

f

or

fu

rth

e

r

ass

i

s

t

a

n

ce

.

Anchors will not stay tight. See actions

C

ontact service representative

f

or

fu

rth

e

r

ass

i

s

t

a

n

ce

.

S

low li

f

tin

g

speed or oil blowin

g

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S

ee actions

C

ontact service representative

f

or

fu

rth

e

r

ass

i

s

t

a

n

ce

.

Lift slowly settles down. See actions

C

ontact service representative

f

or

fu

rth

e

r

ass

i

s

t

a

n

ce

.

5.2

T

roubleshooting by authorized maintenance contractors

g

y

Pr

ob

l

e

m P

oss

i

b

l

e

cause

A

c

ti

o

n

s

Motor does not run. 1. Blown fuse/circuit breaker.

2. Incorrect volta

g

e to motor.

3

. Bad wirin

g

connections.

4. Up switch burned out.

5

. Motor windin

g

s burned out.

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2.

S

uppl

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correct volta

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Mo

t

o

r r

u

n

s

bu

t will n

o

t r

a

i

se

l

i

f

t.

1.

O

verloadin

g

li

f

t.

2. Motor runnin

g

on low volta

g

e.

3

. Debris in lowerin

g

valve.

4. Pump suckin

g

air.

5

.

S

uction stub o

ff

pump.

1.

C

heck vehicle wei

g

ht and

/

or

balance vehicle wei

g

ht on li

f

t.

2.

S

uppl

y

correct volta

g

e to motor.

3

.

C

lean lowerin

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valve.

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