Grizzly T32255 Owner's manual

Type
Owner's manual
COPYRIGHT © JUNE, 2021 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS21912 PRINTED IN TAIWAN
The following changes were made since the owner's manual was printed:
The larger spacers changed from 318" to 234" long.
The work light does not come pre-installed on the buffer.
A wrench for installing/removing the buffing wheels is now included with the buffer.
Aside from this information, all other content in the owner's manual applies and MUST be read and under-
stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].
READ THIS FIRST
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Model T32255
***IMPORTANT UPDATE***
For Machines Mfd. Since 12/20
and Owner's Manual Printed 11/20
Description Qty
Safety Glasses for Each Person .........1 Pair
Solvent/Cleaner .......................... As Needed
Disposable Rags/Gloves ............ As Needed
Mounting Hardware .................... As Needed
Open-End Wrenches 12, 17mm ...........1 Ea.
Buffing Wheels with 1" Arbor ..................... 2
Electrical Tape ............................ As Needed
Revised Needed for Setup
Revised Inventory
Figure 1. Inventory.
REF PART # DESCRIPTION
16 PT32255016 SPACER 1"ID X 1-3/8"OD X 2-3/4"L
34 PT32255034 WRENCH 38MM CLOSED-END
16
16
34
Revised Parts
Revised Specifications
Box 1 (Figure 1) Qty
A. Buffer .......................................................... 1
E. Spacers 234" ............................................... 2
G. 110V LED Work Light ................................. 1
H. Closed-End Wrench 38mm ........................ 1
Main Specifications:
Spindle
Included Spacers .......1-3/8, 2-3/4 in.
A
E
H
G
-2- Model T32255 (Mfd. Since 12/20)
Figure 2. Buffing wheel installed on buffer.
1" Hex Nut
Wheel
Flanges
13/8" Spacer
23/4" Spacer
Note: Left spindle sleeve has left-hand
threads so install hex nut with left-hand
threads counterclockwise onto shaft.
4. Once both spindle hex nuts are installed, use
wrench on each to tighten.
Proceed to Step 5 if installing 110V work
light that shipped with Model T32255.
If converting buffer to run on 220V power,
perform conversion procedure to complete
assembly. Refer to Power Connection for
conversion instructions.
To assemble machine:
1. Place (1) 234" spacer, 138" spacer, and wheel
flange on each spindle shaft on each side of
buffer (see Figure 2).
2. Install buffing wheels (not included) on each
spindle shaft (see Figure 2).
3. Place (1) wheel flange on each shaft against
wheel, and secure each wheel with 1"-8 hex
nut (see Figure 2).
Figure 3. Work light mounting bracket and
securing fasteners.
x 4
Work Light
Mounting Bracket
LED LIGHT
MOUNTING BRACKET
Neutral
Hot
Ground
MOTOR
110/220V
P
o
t
e
n
t
i
o
m
e
t
e
r
Circuit Board
BASE
Circuit Board
CROWN
AGE05010F12L
DC12V 0.15A
CX1812-WVF-CTRL-V1-4
Fuse
BUSSMAN
10A 250V
BUSSMAN
10A 250V
680uF 250V
S Cap
12V 15W
0.47uF K 310V
CX1603
680uF 250V
S Cap
JT3 JT2 JT1
JW JV JU
GND
TX+
TX−
RX−
RX+
VDD
CON1
CON2
Fan
1
To LED Light
To Plug
CX1918-VR-DIS-V1-1
15V
TX+
TX
RX
RX+
GND
Film Cap
23
1
23
ON/OFF Switch
JI-HONG J9301-1YT
125/250VAC 19/12A
(Prewired)
110 VAC
5-15 Plug
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
Figure 4. Location of wire nuts under mounting
bracket.
Loosen These
Wire Nuts
5. Remove (4) hex bolts and flat washers secur-
ing work light mounting bracket to buffer (see
Figure 3).
6. Loosen wire nuts indicated in Figure 4.
Assembly
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
Needed for Setup
and gather
all
listed items.
To ensure the assembly process
goes smoothly, first clean any
parts that are
cov-
ered or coated in heavy-duty rust preventative (if
applicable).
(Replaces Pages 1415 in Owner's Manual)
Model T32255 (Mfd. Since 12/20) -3-
Figure 5. Work light and securing fasteners.
LED LIGHT
MOUNTING BRACKET
110V LED
Light
Neutral
Hot
Ground
MOTOR
110/220V
P
o
t
e
n
t
i
o
m
e
t
e
r
Circuit Board
BASE
Circuit Board
CROWN
AGE05010F12L
DC12V 0.15A
CX1812-WVF-CTRL-V1-4
Fuse
BUSSMAN
10A 250V
BUSSMAN
10A 250V
680uF 250V
S Cap
12V 15W
0.47uF K 310V
CX1603
680uF 250V
S Cap
JT3 JT2 JT1
JW JV JU
GND
TX+
TX−
RX−
RX+
VDD
CON1
CON2
Fan
1
To LED Light
To Plug
CX1918-VR-DIS-V1-1
15V
TX+
TX−
RX−
RX+
GND
Film Cap
23
1
23
ON/OFF Switch
JI-HONG J9301-1YT
125/250VAC 19/12A
(Prewired)
110 VAC
5-15 Plug
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
Connect
Wires Here
Figure 6. 110V work light connected to buffer
wiring.
7. Use pre-installed hex nut, lock washer, and
external tooth washer on 110V work light to
attach work light to mounting bracket (see
Figure 5).
8. Use wire nuts from Step 6 to connect 110V
work light wires shown in Figure 6. Twist wire
nuts onto their respective wires and wrap
them with electrical tape so they will not come
loose during operation.
9. Secure work light mounting bracket to buffer
with fasteners removed in Step 5.
Items Needed Qty
Wire Cutters/Stripper ......................................... 1
NEMA 6-15 Plug ................................................ 1
Electrical Tape ................................... As Needed
220V LED Work Light (Model T32731) ............. 1
Open-Ended Wrenches 12, 17mm ..............1 Ea.
Power Connection
Once your machine is set up and assembled as
previously described in this manual, it is ready to
be connected to the power source.
Note About Extension Cords: Using an incor-
rectly sized extension cord may decrease the life
of the electrical components on your machine.
The Model T32255 is prewired to operate on 110V
power, but it can be converted for 220V operation.
220V conversion consists of installing the correct
plug and 220V LED work light, as outlined in Full
220V Conversion.
Note: The 110V LED work light connections will
burn out with a 220V power supply, but the light
assembly can be removed altogether instead of
being replaced. Refer to Partial 220V Conversion
for instructions.
Wiring diagrams are provided in the back of this
manual showing the Model T32255 wired for both
110V and 220V. Refer to these diagrams begin-
ning on Page 28 of owner's manual when follow-
ing this procedure.
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Electrocution or fire may occur if machine
is ungrounded, incorrectly connected to
power, or connected to an undersized
circuit. Use a qualified electrician to ensure
a safe power connection.
Full 220V Conversion
110V Work Light
-4- Model T32255 (Mfd. Since 12/20)
To fully convert Model T32255 to operate on
220V:
1. DISCONNECT MACHINE FROM POWER!
2. Cut off existing 5-15 plug.
3. Install 6-15 plug on power cord according to
plug manufacturer's instructions.
If plug manufacturer's instructions are not
available, NEMA standard 6-15 plug wiring
is provided on Page 29 of owner's manual.
4. Remove (4) hex bolts and flat washers
securing work light mounting bracket to buf-
fer (see Figure 7).
Partial 220V Conversion
Items Needed Qty
Wire Cutters/Stripper ......................................... 1
NEMA 6-15 Plug ................................................ 1
Electrical Tape ................................... As Needed
Wrench or Socket 12mm ................................... 1
Phillips Head Screwdriver #2 ............................ 1
Figure 7. Work light mounting bracket and
securing fasteners.
x 4
Work Light
Mounting Bracket
LED LIGHT
MOUNTING BRACKET
Neutral
Hot
Ground
MOTOR
110/220V
P
o
t
e
n
t
i
o
m
e
t
e
r
Circuit Board
BASE
Circuit Board
CROWN
AGE05010F12L
DC12V 0.15A
CX1812-WVF-CTRL-V1-4
Fuse
BUSSMAN
10A 250V
BUSSMAN
10A 250V
680uF 250V
S Cap
12V 15W
0.47uF K 310V
CX1603
680uF 250V
S Cap
JT3 JT2 JT1
JW JV JU
GND
TX+
TX−
RX−
RX+
VDD
CON1
CON2
Fan
1
To LED Light
To Plug
CX1918-VR-DIS-V1-1
15V
TX+
TX
RX
RX+
GND
Film Cap
23
1
23
ON/OFF Switch
JI-HONG J9301-1YT
125/250VAC 19/12A
(Prewired)
110 VAC
5-15 Plug
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
Figure 8. Location of wire nuts under mounting
bracket.
Loosen These
Wire Nuts
Figure 9. Work light and securing fasteners.
LED LIGHT
MOUNTING BRACKET
110V LED
Light
Neutral
Hot
Ground
MOTOR
110/220V
P
o
t
e
n
t
i
o
m
e
t
e
r
Circuit Board
BASE
Circuit Board
CROWN
AGE05010F12L
DC12V 0.15A
CX1812-WVF-CTRL-V1-4
Fuse
BUSSMAN
10A 250V
BUSSMAN
10A 250V
680uF 250V
S Cap
12V 15W
0.47uF K 310V
CX1603
680uF 250V
S Cap
JT3 JT2 JT1
JW JV JU
GND
TX+
TX−
RX−
RX+
VDD
CON1
CON2
Fan
1
To LED Light
To Plug
CX1918-VR-DIS-V1-1
15V
TX+
TX−
RX−
RX+
GND
Film Cap
23
1
23
ON/OFF Switch
JI-HONG J9301-1YT
125/250VAC 19/12A
(Prewired)
110 VAC
5-15 Plug
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
Connect
Wires Here
Figure 10. 220V work light connected to buffer
wiring.
5. Loosen wire nuts indicated in Figure 8.
6. Use pre-installed hex nut, lock washer, and
external tooth washer on 220V work light to
attach work light to mounting bracket (see
Figure 9).
7. Use wire nuts from Step 5 to connect 220V
work light wires shown in Figure 10. Twist
wire nuts onto their respective wires and
wrap them with electrical tape so they will not
come loose during operation.
8. Secure work light mounting bracket to buffer
with fasteners removed in Step 4.
220V Work Light
COPYRIGHT © NOVEMBER, 2020 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS21362 PRINTED IN TAIWAN V1.11.20
MODEL T32255
112 HP VARIABLE-SPEED
BUFFER
OWNER'S MANUAL
(For models manufactured since 12/20)
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Controls & Components ............................................................................................................. 4
Machine Data Sheet ................................................................................................................... 5
SECTION 1: SAFETY ....................................................................................................................... 6
Safety Instructions for Machinery ............................................................................................... 6
Additional Safety for Buffers....................................................................................................... 8
SECTION 2: POWER SUPPLY ........................................................................................................ 9
SECTION 3: SETUP ....................................................................................................................... 11
Unpacking ................................................................................................................................ 11
Needed for Setup ..................................................................................................................... 11
Inventory ................................................................................................................................... 12
Cleanup .................................................................................................................................... 12
Site Considerations .................................................................................................................. 13
Bench Mounting ....................................................................................................................... 13
Assembly .................................................................................................................................. 14
Power Connection .................................................................................................................... 14
Test Run ................................................................................................................................... 17
SECTION 4: OPERATIONS ........................................................................................................... 18
Operation Overview.................................................................................................................. 18
Disabling Switch ....................................................................................................................... 19
Buffing ...................................................................................................................................... 19
Selecting Buffing Wheels ......................................................................................................... 20
Installing/Removing Buffing Wheel .......................................................................................... 21
Selecting Buffing Compounds .................................................................................................. 22
Loading Compound .................................................................................................................. 22
SECTION 5: ACCESSORIES ......................................................................................................... 23
SECTION 6: MAINTENANCE......................................................................................................... 25
Schedule .................................................................................................................................. 25
Cleaning ................................................................................................................................... 25
Lubrication ................................................................................................................................ 25
SECTION 7: SERVICE ................................................................................................................... 26
Troubleshooting ........................................................................................................................ 26
SECTION 8: WIRING ...................................................................................................................... 27
Wiring Safety Instructions ........................................................................................................ 27
Wiring Diagram (110V) ............................................................................................................. 28
Wiring Diagram (220V) ............................................................................................................. 29
Electrical Component Photos ................................................................................................... 30
SECTION 9: PARTS ....................................................................................................................... 31
Main .......................................................................................................................................... 31
Labels & Cosmetics ................................................................................................................. 32
WARRANTY & RETURNS ............................................................................................................. 33
-2- Model T32255 (Mfd. Since 12/20)
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
Manufacture Date and Serial Number
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta-
tion is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
INTRODUCTION
Model T32255 (Mfd. Since 12/20) -3-
Identification
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Spindle
Motor
Variable-Speed
Dial
ON/OFF Switch
w/Disabling Key
Digital Readout
LED
Work Light
-4- Model T32255 (Mfd. Since 12/20)
Controls &
Components
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Buffing Wheel Components
Refer to the following figures and descriptions to
become familiar with the basic controls and com-
ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Figure 1. Buffing wheel components.
A. Spacer (1 of 4): Supports flange to hold buff-
ing wheel securely.
B. Spindle: Secures and spins buffing wheels.
Accepts 1" bore wheels of up to 10" diameter.
C. Wheel Flange: Hold buffing wheel.
Figure 2. Control panel components.
Electrical Components
D. ON/OFF Switch w/Disabling Key: Turns
motor ON when moved up; turns motor OFF
when moved down. When key is removed,
switch is disabled and machine cannot start.
E. Variable-Speed Dial: Rotates to adjust buff-
ing speed. Variable-speed dial must be turned
fully counterclockwise for motor to start.
F. Digital Readout: Displays spindle RPM.
F
G. LED Work Light: Illuminates buffing area for
better visibility. Turns ON with machine and
adjusts to desired position.
E
Figure 3. LED work light.
G
B
A
C
D
Model T32255 (Mfd. Since 12/20) -5-
The information contained herein is deemed accurate as of 2/18/2021 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2
Model T32255
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL T32255 1‐1/2 HP VARIABLE‐SPEED BUFFER
Product Dimensions:
Weight................................................................................................................................................................ 73 lbs.
Width (side-to-side) x Depth (front-to-back) x Height................................................................. 30-1/2 x 8 x 11-1/2 in.
Footprint (Length x Width).............................................................................................................................. 10 x 7 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 81 lbs.
Length x Width x Height....................................................................................................................... 32 x 18 x 17 in.
Electrical:
Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating...................................................................................................... 7A at 110V, 3.5A at 220V
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.............................................................................................................................................. 72 in.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Recommended Plug Type...................................................................................................................... 6-15 for 220V
Switch Type.............................................................................................................. Toggle ON/OFF w/Disabling Key
Motors:
Main
Horsepower.......................................................................................................................................... 1-1/2 HP
Phase............................................................................................................................................ Single-Phase
Amps...................................................................................................................................................... 7A/3.5A
Speed....................................................................................................................................... 900 - 3000 RPM
Type..................................................................................................................................................... Induction
Power Transfer ......................................................................................................................................... Direct
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Info
Buffer Type.......................................................................................................................................... Benchtop
Maximum Wheel Diameter........................................................................................................................ 10 in.
Minimum Wheel Thickness..................................................................................................................... 9/16 in.
Maximum Wheel Thickness................................................................................................................. 1-3/16 in.
Wheel Bore.................................................................................................................................................. 1 in.
Minimum Wheel Speed Rating.......................................................................................................... 3000 RPM
The information contained herein is deemed accurate as of 2/18/2021 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2
Model T32255
Spindle
Spindle Speed.......................................................................................................................... 900 - 3000 RPM
Spindle Diameter......................................................................................................................................... 1 in.
Spindle Thread Pitch.................................................................................................................................. 8 TPI
Spindle Length (Usable).................................................................................................................... 1-13/16 in.
Right Spindle Thread Direction.................................................................................................... Right-Handed
Left Spindle Thread Direction......................................................................................................... Left-Handed
Included Spacers......................................................................................................................... 1-3/8, 3-1/8 in.
Construction
Base..................................................................................................................................................... Cast Iron
Paint/Finish............................................................................................................................................. Enamel
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ................................................................................................................... Machine ID Label
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Spindle Speed Digital Readout
Variable-Speed Dial
Cast Iron Base
-6- Model T32255 (Mfd. Since 12/20)
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
Always discon-
nect machine from power supply BEFORE mak-
ing adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unin-
tended startup or contact with live electrical com-
ponents.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
Model T32255 (Mfd. Since 12/20) -7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate-
rial. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur-
ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec-
ommended accessories. Using improper acces-
sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8- Model T32255 (Mfd. Since 12/20)
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
Additional Safety for Buffers
WORKPIECE SELECTION. Always inspect the
condition of your workpiece. DO NOT buff pieces
with loose knots, large splinters, sharp edges, and
DO NOT buff knives, cable, chain or other poten-
tially dangerous objects that may be grabbed by
the buffing wheel and thrown at the operator.
EYE/FACE/LUNG PROTECTION. Always wear
eye protection or a face shield and a heavy
leather apron when operating the buffer. Wear a
dust mask to protect your lungs from microscopic
particulates. Particulates may cause allergies or
long-term respiratory health problems.
MOUNTING TO BENCH/STAND. An unsecured
buffer may become dangerously out of control
during operation. Make sure buffer is FIRMLY
secured to a bench/stand before use.
WORKPIECE CONTROL. If you cannot hold
small workpieces securely, do not buff them with
this machine. Secure them with clamps or similar
jigs or use a different buffer.
AVOIDING ENTANGLEMENT. Becoming entan-
gled in moving parts can cause severe injury or
death. Keep all guards and covers in place; DO
NOT wear loose clothing, gloves, or jewelry; and
tie back long hair.
OPERATOR POSITION. Do not stand directly in
front of the buffer when turning the machine ON,
or when buffing. Do not buff material at the rear
of the machine.
HAND/WHEEL CONTACT. Do not allow your
hands to come into contact with the buffing wheel.
Abrasive accessories can remove skin fast. Keep
a firm grip on the workpiece and position your
hands at a safe distance away when buffing.
Avoid wearing gloves as they may get caught in
the buffer and cause entanglement injuries.
CORRECT ACCESSORIES AND USE. The buf-
fer is only designed for buffing and polishing.
Never exceed the maximum speed listed on each
buffing wheel.
WORKPIECE FEED. Allow the wheel to reach
full speed, then slowly ease the workpiece into
the buffing wheel, holding it in front of and
slightly below the wheel center. Do not place
the workpiece on the top or sides of the buffing
wheel and do not place an edge or corner of
the workpiece against the buffing wheel, or jam
it against the wheel. The workpiece may eject
toward the operator or be torn from the operators
hands, causing serious personal injury.
Entanglement/amputation injuries can occur from being caught in moving parts or in-running
pinch points. Buffer can easily remove skin. To minimize risk of getting hurt or killed, anyone
operating machine MUST completely heed hazards and warnings below.
Model T32255 (Mfd. Since 12/20) -9-
SECTION 2: POWER SUPPLY
Availability
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, shock,
or equipment damage
may occur if machine is
not properly grounded
and connected to power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Full-Load Current Rating at 110V ........ 7 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
Full-Load Current Rating at 220V .... 3.5 Amps
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con-
sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Circuit Information
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
This machine can be converted to operate on a
power supply circuit that has a verified ground
and meets the requirements listed below. (Refer
to Voltage Conversion instructions for details.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Circuit Requirements for 110V
Nominal Voltage .................... 110V, 115V, 120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
-10- Model T32255 (Mfd. Since 12/20)
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
Extension Cords
We do not recommend using an extension cord
with this machine.
If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Figure 4. Typical 5-15 plug and receptacle.
Grounding Pin
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Figure 5. Typical 6-15 plug and receptacle.
Grounding Pin
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
For 110V operation: This machine is equipped
with a power cord that has an equipment-ground-
ing wire and a grounding plug (see following fig-
ure). The plug must only be inserted into a match-
ing receptacle (outlet) that is properly installed
and grounded in accordance with all local codes
and ordinances.
For 220V operation: The plug specified under
Circuit Requirements for 220V on the previous
page has a grounding prong that must be attached
to the equipment-grounding wire on the included
power cord. The plug must only be inserted into
a matching receptacle (see following figure) that
is properly installed and grounded in accordance
with all local codes and ordinances.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug providedif
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
Model T32255 (Mfd. Since 12/20) -11-
Description Qty
Safety Glasses for Each Person .........1 Pair
Solvent/Cleaner .......................... As Needed
Disposable Rags ........................................ 1
Disposable Gloves ..............................1 Pair
Mounting Hardware .................... As Needed
Open-End Wrench 112" .............................. 2
Buffing Wheels with 1" Arbor ..................... 2
Needed for Setup
The following items are needed, but not included,
for the setup/assembly of this machine.
SECTION 3: SETUP
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
If items are damaged
,
please
call us immediately at (570) 546-9663.
IMPORTANT:
Save all packaging materials until
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Unpacking
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
-12- Model T32255 (Mfd. Since 12/20)
Figure 6. Inventory.
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Box 1 (Figure 6) Qty
A. Buffer .......................................................... 1
B. Wheel Flanges ........................................... 4
C. Hex Nut 1"-8 ............................................... 1
D. Hex Nut 1"-8 (Left-Hand Threads) .............. 1
E. Spacers 318" ............................................... 2
F. Spacers 138" ............................................... 2
A
BC
NOTICE
If you cannot find an item on this list, care-
fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack-
ing or they are pre-installed at the factory.
F
E
D
Cleanup
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
NOTICE
Avoid harsh solvents like acetone or brake
parts cleaner that may damage painted sur-
faces. Always test on a small, inconspicu-
ous location first.
Model T32255 (Mfd. Since 12/20) -13-
Site Considerations
= Electrical Connection
30½"
8" 10" Max
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Workbench Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional rein-
forcement to support the weight of the machine
and workpiece materials.
Consider anticipated workpiece sizes and addi-
tional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
machine.
Placement Location
Figure 7. Minimum working clearances.
Bench Mounting
Figure 9. "Direct Mount" setup.
Machine Base
Workbench
Lag Screw
Flat Washer
Another option is a "direct mount" (see example
below) where the machine is secured directly to
the workbench with lag screws and washers.
The base of this machine has mounting holes
that allow it to be fastened to a workbench or
other mounting surface to prevent it from moving
during operation and causing accidental injury or
damage.
The strongest mounting option is a "Through
Mount" (see example below) where holes are
drilled all the way through the workbench—and
hex bolts, washers, and hex nuts are used to
secure the machine in place.
Machine Base
Workbench
Hex
Bolt
Flat Washer
Flat Washer
Lock Washer
Hex Nut
Figure 8. "Through Mount" setup.
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware Needed .. 12"
-14- Model T32255 (Mfd. Since 12/20)
Assembly
To assemble machine:
1. Place (1) 318" spacer, 138" spacer, and wheel
flange on each spindle shaft on each side of
buffer (see Figure 10).
2. Install buffing wheels (not included) on each
spindle shaft (see Figure 10).
3. Place (1) wheel flange on each shaft against
wheel, and secure each wheel with 1"-8 hex
nut (see Figure 10).
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
Needed for Setup and gather
all
listed items. To ensure the assembly process
goes smoothly, first clean any
parts that are cov-
ered or coated in heavy-duty rust preventative (if
applicable).
Figure 10. Buffing wheel installed on buffer.
1" Hex Nut
Wheel
Flanges
13/8" Spacer
31/8" Spacer
Note: Left spindle sleeve has left-hand
threads so install hex nut with left-hand
threads counterclockwise onto shaft.
4. Once both spindle hex nuts are installed, use
wrench on each to tighten.
Power Connection
Once your machine is set up and assembled as
previously described in this manual, it is ready to
be connected to the power source.
Note About Extension Cords: Using an incor-
rectly sized extension cord may decrease the
electrical components on your machine.
The Model T32255 is prewired to operate on 110V
power, but it can be converted for 220V operation.
220V conversion consists of installing the correct
plug and 220V LED work light, as outlined in Full
220V Conversion.
Note: The 110V LED work light connections will
burn out with a 220V power supply, but the light
assembly can be removed altogether instead of
being replaced. Refer to Partial 220V Conversion
on Page 15 for instructions.
Wiring diagrams are provided in the back of this
manual showing the Model T32255 wired for both
110V and 220V. Refer to these diagrams begin-
ning on Page 28 when following this procedure.
Items Needed Qty
Wire Cutters/Stripper ......................................... 1
NEMA 6-15 Plug ................................................ 1
Electrical Tape ................................... As Needed
220V LED Work Light (Model T32731) .............. 1
Wrench or Socket 1/2" ........................................ 1
Open-Ended Wrench 3/4" ................................... 1
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Full 220V Conversion
Electrocution or fire may occur if machine
is ungrounded, incorrectly connected to
power, or connected to an undersized
circuit. Use a qualified electrician to ensure
a safe power connection.
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Grizzly T32255 Owner's manual

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Owner's manual

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