Dorel Home 4105019, 4105419 Owner's manual

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DO NOT RETURN TO THE STORE !
Visit www.dhpfurniture.com/eng/support-home
or call Toll-Free 1-800-267-1739
4105019
B34410501900 - 10125-M
Date of Purchase
Rockstar Metal Bunk Bed
F.C. - 2016/9/5
If parts are missing or damaged, we will gladly ship your
replacement parts free of charge.
Lot Number
Thank you for purchasing from DHP!
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY
INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.
1
2014 Dorel Home Products All Rights Reserved
Twin Over Futon
Black
Weight Limit:
200 Lb / 91 Kg For Upper Bed
600 Lb / 272 Kg For Lower Futon
TM
Contact Us!
cs@dhpfurniture.com
DHP
410E, First Street South, Wright City, MO 63390, USA
Attention: Consumer Service.
Read Before Beginning Assembly
1-800-267-1739
Monday - Friday, 9:00 am - 5:00 pm (Eastern Time)
Warranty Information
2
B34410501900
Caution
DHP warrants this product to be free from defects in material and workmanship and
agrees to remedy any such defect. This warranty covers one year from the date of
original purchase. This is solely limited to the repair or replacement of defective
parts and assembly labor is not included.
This warranty does not apply to any product which has been improperly assembled,
subjected to misuse or abuse or which has been altered or repaired in any way.
Liability for consequential damages is excluded to the extent exclusion is permitted
by law. This warranty gives you specific legal rights and you may also have other
rights which vary from state to state.
To obtain warranty service, purchaser must present original bill of sale. Components
repaired or replaced are warranted through the remainder of the original warranty
period only. The defective components will be repaired or replaced without charge,
subject to the terms and conditions described above.
Visit www.dhpfurniture.com to view the limited warranty valid in the U.S. and
Canada.
Call our toll free number if you need assistance.
Work in a spacious area and near where the unit will be used, preferably on a
carpet, or use a piece of the cardboard packaging to protect your floor and product.
Recommended # of people needed for assembly: 2 (however it is always better
to have an extra hand). Estimated assembly time is 2 hours.
Make sure all parts are included. Most parts are labeled or stamped on the raw
edge.
Read each step carefully. It is very important that each step of the instructions is
performed in the correct order. If these steps are not followed in sequence,
assembly difficulties will occur.
This product is designed for home use and not intended for commercial use.
This product contains small components. Please ensure that they are kept away
from small children.
Do not use power tools to assemble your furniture. Power tools may strip or
damage the parts.
For help with assembly, identifying parts, product information or to order parts,
please contact us:
4
Parts
B34410501900
All in 1 big box!
Before you throw the package, please use the
Check Box to identify the parts and ensure that
you have all the parts needed for the assembly.
There are inner box(es) that include components
required to complete this assembly.
Replacement Parts, Visit www.dhpfurniture.com/eng/support-home
A
Post 1
T942230
X 2
B
E
X1
M
Post 2
T942240
X 2
Guard Rail
T941980
X 2
Side Guard Rail 1
T942000
X 1
Side Guard Rail 2
T941990
X 1
I2
I1
Left Lower Guard Rail
T609090
X 1
Right Lower Guard Rail
T609080
X 1
F1
H
Front Rail
T615980
X 1
Rear Rail
T605490
X 1
V
N
E1
X
Lower Bed Frame-1
T919760
X 1
Lower Bed Frame-2
T919770
X 2
Lower Bed Frame-3
T929000
X 1
Transversal Brace
T929010
X 1
A
B
B
E
M
X1
I1
H
I2
F1
V
N
E1
X
5
Parts
B34410501900
All in 1 big box!
Before you throw the package, please use the
Check Box to identify the parts and ensure that
you have all the parts needed for the assembly.
There are inner box(es) that include components
required to complete this assembly.
Replacement Parts, Visit www.dhpfurniture.com/eng/support-home
Z
O
K
S
T
U
Y
W
Q
Ladder
T614270
X 2
Upper Slat
T919600
X 22
Lower Slat
T919780
X 40
Bottom Frame Connector
T608960
X 4
Mattress Retainer
T605640
X 2
Hook
T391180
X 3
Plastic Plug
T392590
X 124
Slat Space 01
T919480
X 22
Slat Space 02
T919490
X 21
Z
K
O
Q
W
Y
T
U
S
L
R
L
R
Mechanism 1
T605570
X 1
Mechanism 2
T605560
X 1
6
Hardware Pack
B34410501900
Hardware Pack #: T4105019-00
Hardware Note:
Please do not completely tighten all the hardware,
until the entire assembly is complete, unless
otherwise indicated in the step-by-step
instructions.
6
7
8
4
5
3
2
1
1/4" X 2 3/8"
X 8
1/4" X 1 3/4"
X 4
1/4" X 1 3/8"
X 8
1/4" X 1 3/16"
X 12
5/16" X 3/4"
X 8
1/4" X 3/4"
X 24
1/4"
X 20
1/4"
X 8
9
11
4mm
X 1
Wrench
X 1
A
B
7
B34410501900
Step
1
1.1 Slide (A) & (B) into (X1), then fasten
with BOLTS 6.
1.2 Attach (I2) to (A) & (B) with BOLTS 1
and WASHER 8.
X 4
A
B
I2
X1
X1
A
A
I2
1.1
1.2
1
X 2
6
X 4
8
6
1
1
8
8
C
D
8
B34410501900
Step
2
2.1 Slide (A) & (B) into (M), then fasten
with BOLTS 6.
2.2 Attach (I1) to (A) & (B) with BOLTS 1
and WASHER 8.
X 4
A
B
I1
M
A
M
B
I1
2.1
2.2
1
6
8
X 2
X 4
6
8
8
1
1
E
9
B34410501900
Step
3
Attach (E) X 2 to (M) & (X1) with BOLTS 6
and BOLTS 2 .
X 4
A
B
A
B
E
E
E
M
M
X1
2
X 4
6
2
6
F
10
B34410501900
Step
4
Attach (F1) & (H) to (A) & (B) with BOLTS
5.
X 8
A
B
A
B
H
F1
B
F1
5
11
B34410501900
Step
5
5.1 Slide (O) into the slots on (E).
5.2 Lock (O) into place with (Y).
E
E
O
2
1
2
3
3
1
E
E
O
O
Y
5.1
5.2
12
B34410501900
Step
6
6.1 Press (W) onto (O) approximately in
the middle, as illustrated;
6.2 Press (Q) onto (W) alternating left and
right.
O
W
W
Q
6.1
6.2
G
H
13
B34410501900
Step
7
7.1 Attach (Z) to (X1) with BOLTS 4 and
NUTS 7.
7.2 Attach (Z) to (I2) with BOLTS 4 and
NUTS 7.
Repeat this step for the other side.
X 8
I2
I1
X1
M
Z
Z
X1
Z
Z
I2
7.1
7.2
4
4
4
X 8
7
7
4
4
7
J
14
B34410501900
Step
8
Attach (R) & (L) to (I1) & (I2) with BOLTS 4
and NUTS 7.
X 4
I1
R
I2
L
I1
R
4
4
7
7
X 4
For your safety, please ensure (L & R)
are mounted on corresponding
location as specified in drawing.
K
L
M
15
B34410501900
Step
9
N
X
E1
S
N
X
N
X
S
S
E1
9.1
9.2
9.3
X 8
6
9.1 Place (X) on top of (N).
9.2 Insert (S) X 2 into (N) and secure
with BOLTS 6 as shown.
9.3 Insert (E1) into (S) and secure with
BOLTS 6 as shown.
Wide side of the slot should
be facing up !
N
P
16
B34410501900
Step
10
N
V
V
S
S
N
S
10.1
10.2
6
X 8
10.1 Insert (S) X 2 into (V) and secure
with BOLTS 6.
10.2 Insert (N) into (S) and secure with
BOLTS 6.
Wide side of the slot should
be facing up !
17
B34410501900
Step
11
BACKREST
SEAT FRAME
V
N
N
E1
K
K
1
1
2
3
2
3
V
K
V
K
Y
11.1 Slide (K) into the slots on (V) & (N) &
(E1).
11.2 Lock (K) into place with (Y).
11.1
11.2
R
18
B34410501900
Step
12
N
L
R
N
R
X 4
3
3
7
X 4
7
Attach (N) to (R) & (L) with BOLTS 3 and
NUTS 7.
In order to perfectly align the Locking
Mechanism on part E1 with the Pin on
part F1, please do not completely
tighten the bolts 3 until next step is
completed.
E1
19
B34410501900
Step
13
E1
F1
E1
F1
Lift the SEAT FRAME to futon position and
lock the mechanism on part E1 with the pin
on part F1 as shown, then completely
tighten all bolts 3.
V
20
B34410501900
Step
14
V
R
L
N
N
R
3
7
X 4
X 4
3
7
7
Attach (N) on BACKREST to (R) & (L) with
BOLTS 3 and NUTS 7.
W
AA
21
B34410501900
Step
15
E1
T
E1
T
E1
T Attach (T) X 2 to E1 where indicated.
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