Craftsman 31AS63EE793 Owner's manual

Category
Snow throwers
Type
Owner's manual

This manual is also suitable for

Operator's Manual
CRRFr MRN
24" SNOW THROWER
Model No. 247.985360
CAUTION" Before using this
product, read this manual and
follow all safety rules and operating
instructions.
,, SAFETY
o ASSEMBLY
OPERATION
MAINTENANCE
PARTS LIST
o ESPANOL
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormNo.769-08199C
(August3,2012)
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-11
Operation........................ Pages12-15
Service&Maintenance.............. Pages16-23
Off-SeasonStorage................... Page24
Troubleshooting...................... Page25
PartsList......................... Pages26-43
RepairProtectionAgreement............ Page47
Espadol............................. Page48
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill
receivefreerepairorfreereplacementifrepairisunavailable.
Forwarrantycoverage details to obtain repairor replacement,visit the website: www.craftsman.com
This warranty covers ONLYdefects in materialandworkmanship. Warrantycoverage does NOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoaugers,augerpaddles,drift
cutters,skidshoes,shaveplate,shearpins,sparkplug,air cleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,or glass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbyover-speedingtheengine,or fromimpacting
objectsthat bendtheframe,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper
storage,failureto usethepropergradeandamountofengineoil,or failureto maintaintheequipmentaccordingtotheinstructionscontained
intheoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused
within30 daysof itspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Thiswarrantyisvoidifthisproductiseverusedwhileprovidingcommercialservicesor if rentedtoanotherperson.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: 5W-30
EngineOilCapacity: 20ounces
FuelCapacity: 2Quarts
SparkPlug: F6RTC(951-10292)
SparkPlugGap: .020"to .030"
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase .............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
©SearsBrands,LLC
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers.Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknowntoStateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm,
Thismachinewasbuilttobeoperatedaccordingtothesafeopera-
tionpracticesinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroron thepartoftheoperatorcanresultin serious
injury.Thismachineiscapableofamputatingfingers,hands,toes
andfeetandthrowingdebris.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryor death.
Your Responsibility--Restrict theuseofthispowermachineto
personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
TRAiNiNG
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytotheoperatorand/
orbystanders.Keepthismanualin a safeplaceforfutureand
regularreferenceandfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow
tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis
machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon
themachineandbe trainedandsupervisedbyanadult.
Neverallowadultstooperatethis machinewithoutproper
instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour
snow-throwingpatterntoavoiddischargeof materialtoward
roads,bystandersandthelike.
Keepbystanders,petsandchildrenat least75feetfromthe
machinewhileitisin operation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingor falling,especiallywhen
operatingin reverse.
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbytheauger/
impeller.
Alwayswearsafetyglassesor eyeshieldsduringoperationand
whileperformingan adjustmentor repairto protectyoureyes.
Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donotoperatewithoutwearingadequatewinteroutergarments.
Donotwearjewelry,longscarvesorotherlooseclothing,which
couldbecomeentangledin movingparts.Wearfootwearwhich
willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine.
Adjustcollectorhousingheighttocleargravelorcrushedrock
surfaces.
Neverattempttomakeanyadjustmentswhileengineis running,
exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjusttooutdoortemperaturebefore
startingtoclearsnow.
3
SafeHandlingof Gasoline
Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled
onyourselfor yourclotheswhichcanignite. Washyourskinand
changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Extinguishallcigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors.
Neverremovegascapor addfuelwhiletheengineishotor
running.
Allowenginetocoolat leasttwo minutesbeforerefueling.
Neveroverfillfueltank.Filltankto nomorethan1/2inchbelow
bottomoffillernecktoprovidespaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move
machinetoanotherarea.Wait5 minutesbeforestartingthe
engine.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight(e.g.furnace,waterheater,space
heater,clothesdryeretc.).
Allowmachinetocoolatleast5 minutesbeforestoring.
Neverfillcontainersinsidea vehicleor ona truckor trailerbed
witha plasticliner.Alwaysplacecontainersonthegroundaway
fromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthetruckor
trailerandrefuelitontheground.Ifthis isnotpossible,thenrefuel
suchequipmenton a trailerwitha portablecontainer,ratherthan
froma gasolinedispensernozzle.
Keepthenozzlein contactwiththerimofthefueltankor
containeropeningatalltimesuntilfuelingiscomplete.Donotuse
a nozzlelock-opendevice.
OPERATION
Donotputhandsorfeetnear rotatingparts,in theauger/impeller
housingor chuteassembly.Contactwiththerotatingpartscan
amputatehandsandfeet.
Theauger/impellercontrolleverisa safetydevice.Neverbypass
itsoperation.Doingsomakesthemachineunsafeandmaycause
personalinjury.
Thecontrolleversmustoperateeasilyin bothdirectionsand
automaticallyreturntothedisengagedpositionwhenreleased.
Neveroperatewitha missingor damagedchuteassembly.Keep
all safetydevicesin placeandworking.
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Donotoperatemachinewhileundertheinfluenceofalcoholor
drugs.
Mufflerandenginebecomehotandcancausea burn.Donot
touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingon orcrossinggravel
surfaces.Stayalertforhiddenhazardsor traffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.Donotoperateon steepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards
windows,walls,carsetc.Thus,avoidingpossibleproperty
damageor personalinjurycausedbya ricochet.
Neverdirectdischargeatchildren,bystandersand petsor allow
anyoneinfrontofthemachine.
Donotoverloadmachinecapacitybyattemptingtoclearsnowat
toofastof a rate.
Neveroperatethis machinewithoutgoodvisibilityorlight.Always
be sureofyourfootingand keepa firmholdon thehandles.Walk,
neverrun.
Disengagepowertotheauger/impellerwhentransportingor not
in use.
Neveroperatemachineathightransportspeedson slippery
surfaces.Lookdownand behindand usecarewhenbackingup.
Ifthemachineshouldstarttovibrateabnormally,stoptheengine,
disconnectthesparkplugwireandgrounditagainsttheengine.
Inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave
theoperatingposition(behindthehandles).Waituntiltheauger/
impellercomestoa completestopbeforeuncloggingthechute
assembly,makinganyadjustments,or inspections.
Neverputyourhandinthedischargeor collectoropenings.Do
notunclogchuteassemblywhileengineisrunning.Shutoff
engineand remainbehindhandlesuntilall movingpartshave
stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac-
turer(e.g.wheelweights,tirechains,cabsetc.). Forinformation
concerningtheseitems,call1-800-469-4663.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then
pull rapidly.Rapidretractionofstartercord(kickback)willpull
handandarmtowardenginefasterthanyoucanletgo.Broken
bones,fractures,bruisesor sprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare
andgoodjudgment.
Toorderpartsor scheduleserviceforthisproduct,call 1-800-
469-4663.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is themostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclearthechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,notyourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof
thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall
controlleversandstoptheengine.Waituntiltheauger/impeller
cometoa completestop.Disconnectthe sparkplugwireand
groundagainsttheenginetopreventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals
tokeepthemachineinsafeworkingcondition.Also,visually
inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe
engine.Thegovernorcontrolsthe maximumsafeoperatingspeed
oftheengine.
Snowthrowershaveplatesand skidshoesaresubjecttowear
anddamage.Foryoursafetyprotection,frequentlycheckall
componentsand replacewithoriginalequipmentmanufacturer's
(OEM)partsonlyaslistedinthe Partspagesof thisoperator's
manual.Useofpartswhichdonotmeettheoriginalequipment
specificationsmayleadto improperperformanceandcompro-
misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen-
gageproperlyandadjust,ifnecessary.Refertotheadjustment
sectioninthisoperator'smanualforinstructions.
Maintainor replacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsand regulationsforgas,oil,etc.to
protecttheenvironment.
Priorto storing,runmachinea few minutestoclearsnowfrom
machineand preventfreezeupofauger/impeller.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkorpilotlightsuchasa waterheater,furnace,
clothesdryeretc.
Alwaysrefertotheoperator'smanualforproperinstructionson
off-seasonstorage.
Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor
leaks.Replaceifnecessary.
Donotcrankenginewithsparkplugremoved.
AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasan AverageUsefulLifeof seven(7)years,or 60 hoursof
operation.AttheendoftheAverageUsefulLifehavethemachine
inspectedannuallybyan authorizedservicedealertoensurethat
allmechanicalandsafetysystemsareworkingproperlyand not
wornexcessively.Failuretodo socanresultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway.
Tamperingwiththegovernorsettingcanleadtoa runawayengineand
causeittooperateat unsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are
certifiedtooperateon regularunleadedgasoline,and mayinclude
thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand
shouldnotbe usedonor nearanyunimprovedforest-covered,
brush-coveredorgrass-coveredlandunlesstheengine'sexhaust
systemisequippedwitha sparkarrestormeetingapplicablelocalor
statelaws(ifany)
Ifa sparkarrestorisused,itshouldbe maintainedin effectiveworking
orderbytheoperator.IntheStateofCaliforniatheaboveis required
bylaw(Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine
beforeattemptingtoassembleandoperate.
. +
i
i
"JIp
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING--THROWN OBJECTS
This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleft sideofthesnowthrowerare
determinedfrombehindtheunitintheoperatingposition(standing
directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersofthecartonandlaythesidesflaton theground.
Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhasbeencompletelyemptiedbefore
discardingit.
ASSEMBLY
1. Placetheshiftleverin theForward-6position.
2. Observethe lowerrearareaofthesnowthrowertobesureboth
cablesarealignedwith rollerguidesbeforepivotingthehandle
upward.See Figure1.
NOTE:Makecertaintheupperendsofeachcableare seatedproperly
in itsbracket.
.
Securethehandlebytighteningtheplasticwingknoblocatedon
boththeleftand rightsidesofthehandle.SeeFigure2. Remove
anddiscardanyrubberbands,ifpresent.Theyareforpackaging
purposesonly.
\
Figure1
f
Figure2
8
4. Pivotflangekeepersoutand positionthechuteassemblyoverthe
base.SeeFigure3.
5. Closetheflangekeepersto securethechuteassemblytothe
chutebase.SeeFigure4.Theflangekeeperswillclickintoplace
whenproperlysecure.
NOTE:Iftheflangekeeperswillnoteasilyclickintoplace,usethe
palmofyourhandtoapplyswift,firmpressuretothebackofeach.
.
7.
Removethecap,flatwasher,andhairpinclipfromtheendof
thechutedirectionalcontrol.
Inserttheendofthechutedirectionalcontrolintothelower
bracketandsecurewiththeflatwasherandhairpinclipjust
removed.See Figure5.If necessary,thelowerbracketcan
beadjusted.Referto ChuteBracketAdjustmentin the
Service& Maintenancesection.
Figure4
f F
Figure3
\
J
Figure5
9
SET-UP
Chute Clean-Out Tool
Achute clean-out tool isfastenedtothetopoftheaugerhousing
witha mountingclip.SeeFigure6.Thetoolisdesignedtocleara
chuteassemblyoficeandsnow.Thisitemisfastenedwitha cabletie
atthefactory.Cutthecabletiebeforeoperatingthesnowthrower.
Neveruseyourhandsto cleara cloggedchuteassembly.Shut
offengineand remainbehindhandlesuntilall movingpartshave
stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom-
mendedpsi. Equaltirepressureshouldbe maintainedatall times.
Excessivepressurewhenseatingbeadsmaycausetire/rim
assemblytoburstwithforcesufficienttocauseseriousinjury.Refer
tosidewallof tirefor recommendedpressure.
Thetiresareover-inflatedforshippingpurposes.Checkthetire
pressurebeforeoperatingthesnowthrower.Refertothetiresidewall
fortiremanufacturer'srecommendedpsianddeflate(or inflate)the
tiresasnecessary.
NOTE:Equaltirepressureistobe maintainedat alltimesforperfor-
mancepurposes.
ADJUSTMENTS
Skid Shoes
Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priortooperat-
ingthesnowthrower.
It isnotrecommendedthatyouoperatethis snowthrowerongravel
asitcaneasilypickup andthrowloosegravel,causingpersonal
njuryordamageto thesnowthrowerand surroundng property.
Forclosesnowremovalona smoothsurface,raiseskidshoes
higherontheaugerhousing.Referto Figure7.
Usea middleor lowerpositionwhentheareatobe clearedis
uneven,suchasa graveldriveway.
Chute Clean=out Tool
Figure6
f
Smooth Surface
Surface
Figure7
NOTE:If youchoosetooperatethesnowthrowerona gravelsurface,
keeptheskidshoesin positionformaximumclearancebetweenthe
groundandtheshaveplate.
Toadjusttheskidshoes:
1. Loosenthefourhexnuts(twooneachside)andcarriagebolts.
Moveskidshoestodesiredposition. SeeFigure7.
10
2, Makecertaintheentirebottomsurfaceof skidshoeisagainstthe f
groundtoavoidunevenwearontheskidshoes, ....
3. Retightennutsandboltssecurely.
Chute
Thedistancesnowisthrowncanbeadjustedbychangingtheangleof
theupperchute.Todo so:
1. Stoptheenginebyremovingtheignitionkeyandloosenthe
plasticwingknobfoundontheleft sideofthechuteassembly.
2. Pivotthechuteupwardordownwardbeforeretighteningthewing
knob.See Figure8.
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall
instructionsbelow.Performalladjustmentstoverifyyoursnow
throwerisoperatingsafelyand properly.
Figure8
Checktheadjustmentoftheaugercontrolasfollows:
1. Theaugercontrolislocatedontheleft handle.SeeFigure9 inset.
Whentheaugercontrolis releasedandin thedisengaged"up"
position,thecableshouldhavevery littleslack.ItshouldNOTbe
tight.
2. Ina well-ventibtedarea,startthesnowthrowerengine.Referto
StartingtheEngineintheOperationsection.
3. Whilestandingintheoperator'sposition(behindthe snow
thrower),engagetheauger.
4. Allowtheaugertoremainengagedforapproximatelyten(10)
secondsbeforereleasingtheaugercontrol.Repeatthisseveral
times.
5. Withtheaugercontrolin thedisengaged"up"position,walktothe
frontofthemachine.
6. Confirmthattheaugerhascompletelystoppedrotatingand
showsNOsignsofmotion.If theaugershowsANYsignsof
rotating,immediatelyreturntotheoperator'spositionandshutoff
theengine.WaitforALLmovingpartstostopbeforeadjustingthe
augercontrol.
7. Toreadjustthecontrolcable,loosentheupperhexboltonthe
augercablebracket.SeeFigure9.
8. Positionthebracketupwardtoprovidemoreslack(or downward
toincreasecabletension).
9. Retightentheupperhexbolt.
10. Repeatsteps2-6aboveto verifyproperadjustmenthasbeen
achieved.
\
ii
Figure9
11
f
Drive Control
Shift Lever
J
Auger Control
ChuteAssembly
\,
Auger
Housing
\
Augers
Gas Cap
\
OilFill
\\\\
\\
\
Skid Shoes
_jjjj Chute Directional Control
Mumer RecoilStarter
ndle
\
\
Key
Figure10
Nowthat youhavesetup yoursnowthrower,it'simportanttobecome KEY
acquaintedwith itscontrolsandfeatures,RefertoFigure10, Thekeyisasafetydevice.It mustbefully
insertedinorderfortheenginetostart, Remove
SHIFT LEVER thekeywhenthesnowthrowerisnotin use,
'
1 2345 6
NOTE:Donotturntheignitionkeyinan attempt
to starttheengine,Doingsomaycauseitto
break.
Theshiftleverislocatedonthedashpanel.Placetheshiftleverinto
anyofeightpositionstocontrolthedirectionoftravelandground
speed.
Forward
Yoursnowthrowerhassixforward(F)speeds.Positionone(1)is the
slowestandpositionsix(6) isthefastest.
Reverse
Yoursnowthrowerhastwo reverse(R)speeds.One(1)istheslower
andtwo(2) isthefaster.
CHOKE CONTROL
Thechokecontrolisfoundon therearofthe
engineand isactivatedbyturningthe rotary
chokeknobtotheCHOKEposition.Activating
thechokecontrolclosesthechokeplateon the
carburetorandaidsinstartingtheengine.
J
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
12
THROTTLE CONTROL
aiW'
Thethrottlecontrolis locatedon therearoftheengine.It regulatesthe
speedoftheengineandwillshutoff theenginewhenmovedintothe
STOPposition.
r 1
Depressingtheprimerforcesfueldirectlyinto ___144
theengine'scarburet°r aid inc°'dweather k _"_'-_ 3" Jstarting.
RECOIL STARTER HANDLE
Thishandleisusedto manuallystarttheengine.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric
starterwhenpluggedintoa 120Vpowersource.
ELECTRIC STARTER OUTLET
Requirestheuseof athree-prongoutdoorextensioncordanda 120V
powersource/walloutlet.
OIL FILL
Engineoil levelcanbecheckedand oiladdedthroughtheoil fill.
GAS CAP
Unthreadthegascaptoaddgasolinetothefueltank.
AUGER
Whenengaged,theaugerbladesrotateand drawsnowintotheauger
housing.
CHUTE ASSEMBLY
Snowdrawnintotheaugerhousingisdischargedoutthechute
assembly.
AUGER CONTROL
Theaugercontrolislocatedon thelefthandle.Squeezethecontrol
gripagainstthehandletoengagetheaugerandstartsnowthrowing
action.Releasetostop.
DRIVE CONTROL/AUGER CONTROL LOCK
J DRIVE
CONTROL
Thedrivecontrolis locatedon therighthandle.Squeezethecontrol
gripagainstthehandletoengagethewheeldrive.Releasetostop.
Thedrivecontrolalsolockstheaugercontrolsoyoucanoperate
thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If theaugercontrolisengagedsimultaneouslywiththedrive
control,theoperatorcanreleasetheaugercontrol(onthelefthandle)
andtheaugerswillremainengaged.Releasebothcontrolstostopthe
augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failureto dosowillresultinincreasedwearon yourmachine'sdrive
system.
CHUTE DIRECTIONAL CONTROL
/_CCHUTE DIRECTIONAL CONTROL
ADJUSTABLE
CHUTETILT
DISCHARGE DISCHARGE
LEFT
,....
#
_ J
The chute directionalcontrol is located on left side of the snow thrower.
Tochange the direction inwhich snow is thrown, rotate the chute
directionalcontrol.
SKID SHOES
Positiontheskidshoesbasedonsurfaceconditions.Adjustupward
forhard-packedsnow.Adjustdownwardwhenoperatingon gravelor
crushedrocksurfaces.
13
CLEAN-OUT TOOL
Neveruseyourhandstocleara cloggedchuteassembly.Shut
off engineandremainbehindhandlesuntilall movingpartshave
stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Thechuteclean-outtoolisconvenientlyfastenedtotherearofthe
augerhousingwitha mountingclip. Shouldsnowandicebecome
lodgedin thechuteassemblyduringoperation,proceedasfollowsto
safelycleanthechuteassemblyandchuteopening:
1. ReleaseboththeAugerControlandtheDriveControl.
2. Stoptheenginebyremovingtheignitionkey.
3. Removetheclean-outtoolfromtheclipwhichsecuresittothe
rearoftheaugerhousing.
4. Usetheshovel-shapedendof theclean-outtooltodislodgeand
scoopanysnowand icewhichhasformedin andnearthechute
assembly.
5. Refastentheclean-outtooltothemountingclipontherearofthe
augerhousing,reinserttheignitionkeyandstartthesnow
thrower'sengine.
6. Whilestandingintheoperator'sposition(behindthesnow
thrower),engagetheaugercontrolfora fewsecondstoclearany
remainingsnowandicefromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningson the
machineand inthismanualbeforeoperating.
Oil
Theunit wasshippedwith oil inthe engine.Checkoil levelbefore
eachoperationtoensureadequateoil intheengine.Forfurther
instructions,refertothe stepson page16.
NOTE:Besuretochecktheengineon a levelsurfacewiththeengine
stopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintotheoilfillerneck,butdo NOTscrewit
in.
3. Removetheoil fillercap/dipstick,ifthelevelislow,slowlyadd
oil (5%30, witha minimumclassificationof SF/SG)untiloil level
registersbetweenhigh(H) andlow(L).
NOTE:Donotoverfill.Overfillingwithoil mayresultinenginesmoking,
hardstartingor sparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Gasoline
Useautomotivegasoline(unleadedor lowleadedtominimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith
upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe
used.Neveruseanoil/gasolinemixtureor dirtygasoline.Avoidgetting
dirt,dust,or waterinthefueltank.DONOTuseE85gasoline.
Refuelina well-ventilatedareawiththeenginestopped.Donot
smokeorallowflamesor sparksin theareawheretheengineis
refueledor wheregasolineisstored.
Donotoverfillthefueltank.After refueling,makesurethetank
capisclosedproperlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuelvapor
mayignite,ifanyfuelisspilled,makesuretheareaisdrybefore
startingtheengine.
Avoidrepeatedorprolongedcontactwithskinor breathingof
)or.
Useextremecarewhenhandlinggasoline.Gasolineisextremely
flammableandthevaporsare explosive.Neverfuelthemachine
indoorsorwhiletheengineishotor running.Extinguishcigarettes,
cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuelfillbeforeremovingcaptofuel.
2. A fuellevelindicatorislocatedinthefueltank.SeeFigure10
inset.Becarefulnottooverfill.Filltank untilfuelreachesthefuel
levelindicatortoallowspaceforfuelexpansion.
STARTING THE ENGINE
Alwayskeephandsandfeetclearof movingparts.Donotusea
pressurizedstartingfluid.Vaporsare flammable.
NOTE:Allowtheenginetowarmupfora fewminutesafter starting.
Theenginewillnotdevelopfullpoweruntilitreachesoperating
temperatures.
1. Makecertainboththeaugercontrolanddrivecontrolarein the
disengaged(released)position.
2. insertkeyintoslot.Makesureitsnapsintoplace.Donotattempt
toturnthekey.
NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe
ignitionswitch.
Electric Starter
Theoptionalelectricstarterisequippedwitha groundedthree-wire
powercordand plug,andisdesignedtooperateon 120voltAC
householdcurrent.Itmustbe usedwitha properlygroundedthree-
prongreceptacleatall timestoavoidthepossibilityofelectricshock.
Followall instructionscarefullypriortooperatingtheelectricstarter.
DONOTuseelectricstarterinthe rain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyouarenotcertain.
Ifyouhavea groundedthree-prongreceptacle,proceedasfollows.
Ifyoudonothavetheproperhousewiring,DONOTusetheelectric
starterunderanyconditions.
1. Plugtheextensioncordintotheoutletlocatedon theengine's
surface.Plugtheotherendof extensioncordintoa three-prong
120-volt,grounded,ACoutletina well-ventilatedarea.
14
2. Movethrottlecontrolto FAST(rabbit)_T position.
3. MovechoketotheCHOKEIJl position(coldenginestart).If
engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3)times,makingsuretocoverventholein
primerbulbwhenpushing.If engineiswarm,pushprimeronly
once.Alwayscoverventholewhenpushing.Coolweathermay
requireprimingtobe repeated.
5. Pushstarterbuttontostartengine.Oncetheenginestarts,im-
mediatelyreleasestarterbutton.Electricstarterisequippedwith
thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocoolifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethechokecontroltoRUN
position.If theenginefalters,restartengineandrunwithchoke
athalf-chokepositionfora shortperiodoftime,andthenslowly
rotatethechokeintoRUNposition.
7. Afterengineisrunning,disconnectpowercordfromelectric
starter.Whendisconnecting,alwaysunplugtheendatthewall
outletbeforeunpluggingtheoppositeendfromtheengine.
Recoil Starter
Donotpullthestarterhandlewhiletheenginerunning.
1. Movethrottlecontrolto FAST(rabbit)_J_ position.
2. MovechoketotheCHOKEI,'_¢1position(coldenginestart).If
engineiswarm,placechokein RUNposition.
3. Pushprimerthree(3)times,makingsuretocoverventholewhen
pushing.Ifengineiswarm,pushprimeronlyonce.Alwayscover
ventholewhenpushing.Coolweathermayrequireprimingtobe
repeated.
4. Pullgentlyonthe starterhandleuntilitbeginstoresist,then
pullquicklyandforcefullytoovercomethecompression.Do
notreleasethehandleandallowitto snapback.Returnrope
SLOWLYtooriginalposition.If required,repeatthisstep.
5. Astheenginewarms,slowlyrotatethechokecontroltoRUN
position.If theenginefalters,restartengineandrunwithchoke
athalf-chokepositionfora shortperiodoftime,andthenslowly
rotatethechokeintoRUNposition.
Toavoidunsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turntheengineoffafteruseand
removekey.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runenginefora few minutes
beforestoppingtohelpdryoffanymoistureontheengine.
1. MovethrottlecontroltoOFFposition.
2. Removethekey.Removingthekeywillreducethepossibilityof
unauthorizedstartingoftheenginewhileequipmentisnotin use.
Keepthekeyina safeplace.Theenginecannotstartwithoutthe
key.
3. Wipeanymoistureawayfromthecontrolson theengine.
TO ENGAGE DRIVE
1. Withthethrottlecontrolinthe Fast(rabbit)'_ position,move
shiftleverintooneof thesix forward(F)positionsortwo reverse
(R)positions.Selecta speedappropriateforthesnowconditions
anda paceyou'recomfortablewith.
NOTE:Whenselectinga DriveSpeed,usetheslowerspeedsuntil
youarecomfortableandfamiliarwiththeoperationofthesnow
thrower.
2. Squeezethedrivecontrolagainstthehandleandthesnow
throwerwillmove.Releaseitanddrivemotionwillstop.
NOTE:NEVERrepositiontheshiftlever(changespeedsordirection
oftravel)withoutfirstreleasingthedrivecontrolandbringingthesnow
throwertoa completestop.Doingsowill resultin prematurewearto
thesnowthrower'sdrivesystem.
TO ENGAGE AUGER
1. Toengagetheaugerand startthrowingsnow,squeezetheauger
controlagainsttheleft handle.Releasetostoptheauger.
REPLACING SHEAR PINS
Eachaugerbladeissecuredtothespiralshaftwitha shearpinand
bow-tieclip. Ifanaugerbladestrikesa foreignobjector icejam,the
pinwillshearoff topreventdamagetotheblade.Ifanaugerblade
doesnotturn,checktoseeifits pinhasshearedoff.SeeFigure11.
NEVERreplacetheaugershearpinswithanythingotherthanSears
SKU#88389/0EMPartNo.738-04124Areplacementshearpins.
Anydamagetotheaugergearboxor othercomponentsasa resultof
[fang to dosow NOTbe coveredbyyoursnowthrowerswarranty.
Alwaysturnoff thesnowthrower'sengineandremovethekeypriorto
replacingshearpins.
s ¸......
iJ
Figure11
15
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.Alwayswearsafetyglassesduring
operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5
hours
1st5 hours
Annuallyor 25 hours
Annuallyor 50 hours
Annuallyor 100hours
BeforeStorage
1. Engineoil level
2. Looseor missinghardware
3. Unitand engine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
Followthemaintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest SearsService
Centeror to scheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlightoil
3. Lubewithmultipurposeautogrease
4. Lubewithlightoil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
offuel
ENGINE MAINTENANCE
Checking Engine Oil
Beforelubricating,repairing,or inspecting,disengageall controls
Iandstopengine.Waituntilall movingpartshavecometo a complete
_stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level
ismaintained.
Whenaddingoiltotheengine,referto viscositychart below.Engine
oilcapacityis 600ml(approx.20 oz.).Donotover-fill.Usea 4-stroke,
oran equivalenthighdetergent,premiumqualitymotoroilcertified
tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG,SRMotoroilsclassifiedSG,SFwillshow
thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthecap/dipstickintotheoilfillerneck,butdo NOTscrewit
in.
3. Removetheoil fillercap/dipstick.Iflevelislow,slowlyadd oiluntil
oil levelregistersbetweenhigh(H)andlow(L).SeeFigure12.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil
NOTE:Changetheengineoilafterthefirst5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthefueltankisempty.
Besurefuelfillcapissecure.
f
1
_i!_!iiii_ii!i!jili iiiIiiiii_H
marks
Figure12
2. Placesuitableoil collectioncontainerunderoil drainplug.
3. Removeoil drainplug.SeeFigure13on nextpage.
4. Tipunittodrainoil intothecontainer.Usedoil mustbedisposed
ofata propercollectioncenter.
Usedoil isa hazardouswasteproduct.Disposeofusedoil properly.
IDonotdiscardwithhouseholdwaste.Checkwithyourlocalauthori-
lties or SearsServiceCenterforsafedisposal/recyclingfacilities.
16
.
6.
Reinstallthedrainplugandtightenit securely.
Refillwiththerecommendedoil andchecktheoil level.See
RecommendedOil Usagechart.Theengine'soil capacityis20
ounces.
(%-400 -200 0o 200 400
("c) -300 -200 -10° 0°
DONOTusenondetergentoilor 2-strokeengineoil.Itcouldshorten
theengine'sservicelife.
7. Reinstalltheoilfillercap/dipsticksecurely.
Oil Drain
Plug
Figure13
afterhandling usedoil.
Checking Spark Plug
DONOTcheckforsparkwithsparkplugremoved.DONOTcrank
enginewithsparkplugremoved.
Iftheenginehasbeenrunning,themufflerwillbevery hot.Becareful
nottotouchthemuffler.
NOTE: Checkthesparkplugoncea seasonorevery25hoursof
operation.Changethesparkplugoncea seasonor every100hours.
Toensureproperengineoperation,thesparkplugmustbe properly
gappedandfreeofdeposits.
1. Removethesparkplugbootandusea sparkplugwrenchto
removetheplug.See Figure14.
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereis
apparentwear,orifthe insulatoriscrackedor chipped.Cleanthe
sparkplugwitha wirebrushifitisto be reused.
3. Measurethepluggapwitha feelergauge.Correctas necessary
bybendingsideelectrode.SeeFigure15.Thegapshouldbeset
to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasherisingoodconditionandthread
thesparkplugin byhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwitha sparkplugwrenchto
compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe
sparkplugseatstocompressthewasher.Whenreinstallinga used
sparkplug,tighten1/8-to 1/4-turnafterthesparkplugseatsto
compressthewasher.
17
Spark Plug
O
J
Figure14
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure15
become hotandcan inc.
LUBRICATION
Gear Shaft
Thegear(hex)shaftshouldbe lubricatedatleastoncea seasonor
afterevery25 hoursofoperation.
1. Topreventspillage,removeall fuelfromtank byrunningengine
untilitstops.
2. Carefullypivotthesnowthrowerupandforwardsothat itrestson
theaugerhousing.
3. Removethe lowerframecoverfromtheundersideofthesnow
throwerbyremovingtheself-tappingscrewswhichsecureit.
4. Applya lightcoatingofengineoil (or3-in-1oil) tothehexshaft.
SeeFigure16.
NOTE:Whenlubricatingthehexshaft,be carefulnottogetanyoilon
thealuminumdriveplateor rubberfrictionwheel.Doingsowillhinder
thesnowthrower'sdrivesystem.Wipeoff anyexcessor spilledoil.
Wheels
Atleastoncea season,removebothwheels.Cleanandcoattheaxles
witha multipurposeautomotivegreasebeforereinstallingwheels.
Chute Directional Control
Oncea season,lubricatetheeyeboltbushingand thespiralwith3-in-1
oil.
Auger Shaft
Atleastoncea season,removetheshearpinson augershaft.Spray
lubricantinsideshaft,andaroundthespacersandflangebearings
foundateitherendoftheshaft.SeeFigure17.
f
Figure16
SHAVE PLATE AND SKID SHOES
Theshaveplateand skidshoesonthebottomofthesnowthrowerare
subjecttowear.Theyshouldbecheckedperiodicallyandreplaced
whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When
onesidewearsout,theycanbe rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers,andhexflangenutsthat
secureeachskidshoetothesnowthrower.
2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon
eachside),washers,andhexflangenuts.RefertoFigure18.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit tothe
snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsofcarriage
boltsaretotheinsideof housing.Tightensecurely.SeeFigure18.
Figure17
NOTE:Augers not shown for clarity.
Figure18
/
/
/
/
18
ADJUSTMENTS
Shift Cable
If thefull rangeofspeeds(forwardandreverse)cannotbe achieved,
refertothefiguretotherightandadjusttheshiftcableasfollows:
1. Placetheshiftleverin thefastest forwardspeedposition(F6).
2. Loosenthehex nuton theshiftcableindexbracket.SeeFigure
19.
3. Pivotthebracketdownwardtotakeupslackinthecable.
4. Retightenthehexnut.
Drive Control
Whenthedrivecontrolisreleasedandin thedisengaged"up"position,
thecableshouldhaveverylittle slack.It shouldNOTbetight.Also,
ifthereisexcessiveslackin thedrivecableor iftheunitexperiences
intermittentdrivewhileusing,thecablemayneedtobeadjusted.
Checktheadjustmentofthedrivecontrolasfollows:
1. Withthedrivecontrolreleased,pushthesnowthrowergently
forward.Theunitshouldrollfreely.
2. Engagethedrivecontrolandgentlyattempttopushthesnow
throwerforward.Thewheelsshouldnotturn.Theunitshouldnot
rollfreely.
3. Withthedrivecontrolreleased,movetheshiftleverbackand
forthbetweenthe R2positionandtheF6positionseveraltimes.
Thereshouldbeno resistancein theshiftlever.
4. If anyoftheabovetestsfailed,thedrivecableisin needof
adjustment.Proceedasfollows:
a. Shutoff theengineas instructedintheOperationsection.
b. Loosenthelowerhexboltonthedrivecablebracket.See
Figure20.
c. Positionthebracketupwardtoprovidemoreslack(or
downwardto increasecabletension).
d. Retightenthelowerhexbolt.
Figure19
f
Chute Bracket
If thespiralatthe bottomofthechutedirectionalcontrolisnotfully
engagingwiththechuteassembly,thechutebracketcanbeadjusted.
Todo so:
1. Loosenthetwonutswhichsecurethechutebracketandreposi-
tionitslightly.See Figure21.
2. Retightenthenuts.
f
Figure20
Figure21
19
Auger Control f "_
RefertotheAssemblysectionforinstructionsonadjustingtheauger
controlcable.
Skid Shoes
RefertotheAssemblysectionforinstructionsonadjustingtheskid
shoes.
BELT REPLACEMENT
Auger Belt
Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas
follows:
1. Topreventspillage,removeall fuelfromtank byrunningengine
untilitstops.
2. Removethe plasticbeltcoveronthefrontoftheenginebyremov-
ingthetwoself-tappingscrews.SeeFigure22.
3. Rolltheaugerbeltoff theenginepulley.See Figure23.
4. Carefullypivotthesnowthrowerupandforwardsothat itrestson
theaugerhousing.
5. Removetheframecoverfromtheundersideofthesnowthrower
byremovingfourself-tappingscrewswhichsecureit.SeeFigure
24.
f
Figure22
J
f
Figure 23
//
2O
Figure24
J
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Craftsman 31AS63EE793 Owner's manual

Category
Snow throwers
Type
Owner's manual
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