EWM TROLLY 35-2 Operating Instructions Manual

Brand: EWM

Model: TROLLY 35-2

Type: Operating Instructions Manual

This manual is also suitable for

EWM TROLLY 35-2

The EWM TROLLY 35-2 is a mobile transport vehicle designed for use in building sites, assembly and workshop environments. It is constructed to standards EN 60974 / IEC 60974 / VDE 0544 Chap. 14 and has dimensions of 600 x 580 x 1200 mm. Weighing approximately 27 kg, the TROLLY 35-2 is easy to move around and can be used to transport a variety of welding equipment, including welding machines, cooling modules, a gas bottle, welding torch, accessories and filler metals.

EWM TROLLY 35-2

EWM HIGHTEC WELDING GmbH

Dr. Günter - Henle - Straße 8; D-56271 Mündersbach

Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244

Internet:

www.ewm.de ; E-mail: [email protected]

Operating instructions

TROLLY 31-2/35-2

Transport vehicle

These operating instructions must be read before commissioning.

Failure to do so may be dangerous.

Machines may only be operated by personnel familiar with the appropriate safety regulations.

The machines comply with

•

EC Low Voltage Directive (73/23/EEC)

(The CE Mark is only required in EC member states).

Table of contents Page

Contents/1

Safety instructions..............................................................................................................................S/1

For your safety............................................................................................................................S/1

Notes on the use of these operating instructions.......................................................................S/2

1 Technical data...........................................................................................................................1/1

2 Description of the machine .....................................................................................................2/1

2.1 General description..........................................................................................................2/1

2.2 Description of the machine............................................................................................... 2/2

3 Assembly / installation............................................................................................................. 3/1

3.1 Components.....................................................................................................................3/2

3.2 Assembly..........................................................................................................................3/2

4 Commissioning......................................................................................................................... 4/1

4.1 Area of application............................................................................................................4/1

4.2 Transport..........................................................................................................................4/1

4.2.1 Assembly................................................................................................................ 4/1

4.2.2 Installation..............................................................................................................4/1

4.2.3 Movement .............................................................................................................. 4/2

4.3 Assembling the welding machine or welding machine with cooling module.................... 4/3

4.4 Fixing and securing the gas bottle ...................................................................................4/3

Safety instructions

For Your Safety:

Ignoring the following safety precautions can be fatal.

Observe accident prevention regulations.

These operating instructions are valid only in conjunction with the relevant safety

regulations, especially with accident prevention regulations VBG 9 and operating

instructions of one of the welding machines from our product range!

Proper usage

This machine has been manufactured according to the latest developments in technology and

current regulations and standards. It is to be operated only for the use for which it was designed

(see chapter Commissioning/Area of application).

Improper usage

This machine may be a hazard to persons, animals and property, however, if it is

•

not used as designed

used by unskilled persons who have not been trained,

modified or converted improperly

Our operating instructions will provide you with an introduction into the safe use of the

machine.

Therefore please read them carefully and only start work when you are familiar with them.

Any person involved in operation, maintenance and repair of this machine must read and follow

these operating instructions, especially the safety precautions. Where appropriate, this must be

confirmed by signature.

Furthermore, the

•

relevant accident prevention regulations,

generally recognised safety regulations,

local regulations, etc. must be observed.

Secure gas cylinder

•

Place shielding gas cylinders in the holders provided for them and secure with safety

chains or belts.

Take care when handling cylinders; do not throw or heat, guard against them toppling

over.

For transport vehicles which can be moved by crane, the gas bottle must be removed

before crane transport.

When moving and setting up the transport vehicle, it is only secure against falling to an

angle of 10°. Special attention should be paid to the fact that, when the machine is moved,

additional danger results from obstacles on the floor as these can cause additional tilting

moments.

Comprehensive and additional welding safety precautions can be found in the operating

instructions for our welding machines. A list of the standards and specifications currently in

force can also be found in these instructions.

Repair and modifications may only carried out by authorised, trained, specialist staff.

The warranty becomes null and void in the event of unauthorised interference.

S / 1

Safety instructions

S / 2

Notes on the use of these operating instructions

Our operating instructions will provide you with an introduction into the safe use of the

machine.

Therefore please read them carefully and only start work when you are familiar with them.

These operating instructions are arranged into chapters.

To help you find your way around more quickly, in the margins you will occasionally see symbols

along with the sub-headings. These symbols refer to particularly important passages of text which

are graded as follows depending on their importance:

(Note): Applies to technical peculiarities which must be observed by the user.

(Warning): Applies to working and operating procedures which must be carefully

followed to avoid damaging or destroying the machine.

(Caution): Applies to working and operating procedures which must be carefully

followed to avoid endangering people and includes the "Warning" symbol.

Instructions and lists detailing step-by-step actions in given situations can be recognised by bullet

points, e.g.:

Insert plug of welding current lead into socket (chap. 5, G2) and lock.

•

Meaning of the diagram descriptions:

e.g. (C1) means: Item C / figure 1 in the relevant chapter

e.g. (chap. 3, C1) means: in chapter 3 Item C / figure 1

1 Technical data

TROLLY 31-2/35-2

Dimensions (LxWxH) in mm

600 x 580 x 1200

Weight without accessories

approx. 27 kg

Constructed to standards

EN 60974 / IEC 60974 / VDE 0544 Chap. 14

1/1

2 Description of the transport vehicle

2.1 General description

• Mobile

•

Solid, stable design

Building site, assembly and workshop use

Brackets for all the necessary components:

TROLLY 31-2

• Welding machines TRITON 220 DC, TRITON 220 AC/DC, TRITON 260, PICOTIG 180,

PICOTIG 220 DC, PICOTIG 220 AC/DC

• cooling modules COOL20 U20, COOL30 U20, COOL35 U30

• a gas bottle, welding torch, accessories and filler metals.

TROLLY 35-2

• Welding machines TRITON 220 DC, TRITON 220 AC/DC, TRITON 260, PICOTIG 180,

PICOTIG 220 DC, PICOTIG 220 AC/DC, TETRIX 270 AC/DC

• cooling modules COOL20 U20, COOL30 U20, COOL35 U30

• a gas bottle, welding torch, accessories and filler metals.

Fig. 2/1 TROLLY 31-2/35-2 complete with machines

2/1

2 Description of the transport vehicle

2/2

2.2 Description of the machine

Fig. 2/2 TROLLY 31-2/35-2

Item Description

Carrying handle

Belt

Top fixing panel for machine securing device

Machine securing device

Bottom fixing panel for miniature fuse

Retainer panel for gas bottle

Machine retainer

Storage pocket for welding accessories

Gas bottle retainer

Tread pipe

Wheels

3 Assembly / installation / spare part list

Fig. 3/1 Exploded view of Trolly 31-2/35-2

2/1

3 Assembly / installation / spare part list

2/2

3.1 Components

Item Item no. Quan

tity

Description

094-000724-00000 8

M8X10 tallow-drop hexagon socket screw

094-007962-00000 1

Gas bottle retainer

094-007966-00000 1

Machine carrier plate

094-007960-00000 2

Screw-bolt connection

094-004294-00000 2

Wheel D=250X60

094-007961-00000 1

Axle tree

094-007951-00000 1

Rigid conduit B

094-007959-00000 1 Rigid conduit A

094-007982-00001 1

Gas bottle retainer panel

094-007988-00000 8

M8X20 hexagon set screw

064-000658-00000 4

M8x40 hexagonal screw

094-007970-00001 1

Machine securing device

094-007573-00001 2

Turning handle

094-008038-00000 1

Rubber blank, left

094-002321-00000 2

Wheel fixing cap

094-008039-00000 1

Rubber blank, right

094-006053-00000 4

M8X25 hexagonal socket screw

094-007980-00000 2

Belt

094-007915-00000 8

M5X16 threaded furrow screw

3.2 Assembly

•

Screw together the rigid conduits (7) and (8) using screw-bolt connections (4) and hexagonal

set screws (10)

Affix rubber blanks left (14) and right (16) to the machine carrier plate (3) (self-adhesive)

Insert the hexagon socket screws (11) through the holes on the rigid conduits and through the

corresponding holes on the gas bottle retainer (2) and screw to the machine carrier plate (3).

Screw axle tree (6) tightly to the rigid conduit using hexagon socket screws (17).

Slide wheels (5) onto the axle and assemble using wheel fixing cap (15).

Screw the gas bottle retainer panel (9) tightly onto the rigid conduits and machine carrier plate

(3) tightly using tallow-drop hexagon socket screws (1).

Screw the machine securing device (12) tightly onto the gas bottle retainer plate (9) using

turning handles (13).

Screw belt retainer (18) tightly onto the gas bottle retainer plate (9) using threaded furrow screw

(19).

After assembly, check that all the screws and connections are secure.

4 Commissioning

4.1 Area of application

Transportation of only the following machines and corresponding device combinations

TROLLY 31-2 TROLLY 35-2

COOL 20

U20

COOL 30

U20

COOL 35

U30

COOL 20

U20

COOL 30

U20

COOL 35

U30

PICOTIG 180 X X

PICOTIG 220 DC X X

PICOTIG 220

AC/DC

X X

TRITON 220 DC X X

TRITON 220 AC/DC X X

TRITON 260 X X X X

TRITON 270 AC/DC X

• See also chap. 4.4

• Brackets for all the necessary additional components:

Welding torch, tube packages, accessories and filler metals

4.2 Transport with safety notes

Detailed information can be found in the general and specific safety and accident

prevention regulations.

The points listed in chapters 4.2.1, 4.2.2 and 4.2.3 are examples only.

Transport vehicle TROLLY 31-2/35-2 cannot be moved by crane

4.2.1 Assembling the machines onto the transport vehicle

When assembling the machines onto the transport vehicles and when re-assembling there

is the risk of injury!

•

The TROLLY 31-2/35-2 transport vehicle is intended solely for the welding machines

and cooling modules given under 4.1.

Avoid the risk of injury by careful, prudent and foresighted actions during assembly

and re-assembly of the transport vehicle.

First assemble the cooling module, followed by the welding machine.

For re-assembling, always use the tool provided for this purpose.

Always use original accessories and spare parts.

4.2.2 Installation of the transport vehicle

The transport vehicle must be installed on a firm base.

•

Do not position on uneven surfaces.

The installation area must not be on an incline and must be level.

Caution is required on sand or clay, and on soft, wet or slippery ground.

Avoid projecting parts such as accessories and torches. There is the risk of becoming

caught on the machine, e.g. people passing by.

Do not place on glowing slag or caustic liquids, otherwise the wheels could be

damaged.

4/1

4 Commissioning

4.2.3 Movement with the transport vehicle

The following points must be noted when using the transport vehicle:

•

Extreme care is required when using the transport vehicle.

Before using the transport vehicle, ensure that all fixing points are securely attached.

Before and after using the transport vehicle check the snap closures between the

cooling unit and welding machine are sitting properly.

The welding machine or welding machine and cooling unit must be firmly secured with

the special hold-down clamp.

In the angled position, always ensure the vehicle is stable.

Caution: the centre of gravity of the loaded transport vehicle changes according to the

load, e.g. with different sizes of gas cylinders.

Do not choose sloping routes when pushing the transport vehicle.

The base on which the transport vehicle is pushed must be firm and dry. Caution is

required on sand or clay, and on soft, wet or slippery ground.

The route to be travelled by the transport vehicle should be checked for obstacles

beforehand. Sufficient space must be allowed, particularly in narrow passages, such as

doors. When using the transport vehicle there is a risk from objects on the ground due

to the vehicle being tilted further.

Ensure that projecting parts such as accessories or welding torches do not become

caught when pushing the vehicle past obstacles.

In particular if large gas cylinders are assembled on the transport vehicle, the forces to

be applied when using should be estimated correctly.

When angling the transport vehicle always place one foot on the tread rod.

When pushing the transport vehicle keep both hands on the hand grips.

Do not move the vehicle over glowing slag or caustic liquids as this could damage the

wheels.

The belts for fixing the gas bottle must always be fitted correctly onto the fixing points

provided and must by lying securely against the gas bottles.

4/2

4 Commissioning

4/3

4.3 Assembling the welding machine or welding machine with

cooling module

Fig. 4/1

Fitting the welding machine

• Position the welding machine with the rubber feet in the relevant bores E1.

• Fit machine hold-down device C1 in position D1.

• Hook in machine hold-down device C1 and screw tight using turning handles F1

Fitting the welding machine with cooling module

• Position the cooling module with the rubber feet in the relevant bores E1.

• Fit the welding machine onto the cooling module using the snap closures located on the

cooling module. (See also the operating instructions for the cooling module)

• Fit machine hold-down device C1 in position B1.

• Hook in machine hold-down device C1 and screw tight using the turning handles F1.

Before and after assembly work check that the four snap closures between the welding

machine and the cooling module are properly located.

4.4 Fixing and securing gas cylinders

Both small and large gas bottles can be transported using the TROLLY 31-2/35-2.

• Ensure that the belts are positioned securely against the gas bottle.

Transport of one large 50 l gas cylinder with max. 200 bar or one small 20 l gas cylinder with

max. 300 bar possible.

Large cylinders with 50 l and 300 bar are not generally permissible.

EWM TROLLY 35-2 Operating Instructions Manual

Brand: EWM

Model: TROLLY 35-2

Type: Operating Instructions Manual

This manual is also suitable for

EWM TROLLY 35-2

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EWM TROLLY 35-2 Operating Instructions Manual

This manual is also suitable for

EWM TROLLY 35-2 Operating Instructions Manual

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