EWM HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8; D-56271 Mündersbach
Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244
Internet:
www.ewm.de ; E-mail: [email protected]
Operating instructions
GB
TROLLY 31-2/35-2
Transport vehicle
These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel familiar with the appropriate safety regulations.
The machines comply with
•
EC Low Voltage Directive (73/23/EEC)
(The CE Mark is only required in EC member states).
© 2002 Subject to alteration. Item No.: 099-008160-EWM01 Revised: 08.07..2004
Table of contents Page
Contents/1
Safety instructions..............................................................................................................................S/1
For your safety............................................................................................................................S/1
Notes on the use of these operating instructions.......................................................................S/2
1 Technical data...........................................................................................................................1/1
2 Description of the machine .....................................................................................................2/1
2.1 General description..........................................................................................................2/1
2.2 Description of the machine............................................................................................... 2/2
3 Assembly / installation............................................................................................................. 3/1
3.1 Components.....................................................................................................................3/2
3.2 Assembly..........................................................................................................................3/2
4 Commissioning......................................................................................................................... 4/1
4.1 Area of application............................................................................................................4/1
4.2 Transport..........................................................................................................................4/1
4.2.1 Assembly................................................................................................................ 4/1
4.2.2 Installation..............................................................................................................4/1
4.2.3 Movement .............................................................................................................. 4/2
4.3 Assembling the welding machine or welding machine with cooling module.................... 4/3
4.4 Fixing and securing the gas bottle ...................................................................................4/3
Safety instructions
For Your Safety:
Ignoring the following safety precautions can be fatal.
Observe accident prevention regulations.
These operating instructions are valid only in conjunction with the relevant safety
regulations, especially with accident prevention regulations VBG 9 and operating
instructions of one of the welding machines from our product range!
Proper usage
This machine has been manufactured according to the latest developments in technology and
current regulations and standards. It is to be operated only for the use for which it was designed
(see chapter Commissioning/Area of application).
Improper usage
This machine may be a hazard to persons, animals and property, however, if it is
•
•
•
not used as designed
used by unskilled persons who have not been trained,
modified or converted improperly
Our operating instructions will provide you with an introduction into the safe use of the
machine.
Therefore please read them carefully and only start work when you are familiar with them.
Any person involved in operation, maintenance and repair of this machine must read and follow
these operating instructions, especially the safety precautions. Where appropriate, this must be
confirmed by signature.
Furthermore, the
•
•
•
relevant accident prevention regulations,
generally recognised safety regulations,
local regulations, etc. must be observed.
Secure gas cylinder
•
•
•
Place shielding gas cylinders in the holders provided for them and secure with safety
chains or belts.
Take care when handling cylinders; do not throw or heat, guard against them toppling
over.
For transport vehicles which can be moved by crane, the gas bottle must be removed
before crane transport.
When moving and setting up the transport vehicle, it is only secure against falling to an
angle of 10°. Special attention should be paid to the fact that, when the machine is moved,
additional danger results from obstacles on the floor as these can cause additional tilting
moments.
Comprehensive and additional welding safety precautions can be found in the operating
instructions for our welding machines. A list of the standards and specifications currently in
force can also be found in these instructions.
Repair and modifications may only carried out by authorised, trained, specialist staff.
The warranty becomes null and void in the event of unauthorised interference.
S / 1
Safety instructions
S / 2
Notes on the use of these operating instructions
Our operating instructions will provide you with an introduction into the safe use of the
machine.
Therefore please read them carefully and only start work when you are familiar with them.
These operating instructions are arranged into chapters.
To help you find your way around more quickly, in the margins you will occasionally see symbols
along with the sub-headings. These symbols refer to particularly important passages of text which
are graded as follows depending on their importance:
(Note): Applies to technical peculiarities which must be observed by the user.
(Warning): Applies to working and operating procedures which must be carefully
followed to avoid damaging or destroying the machine.
(Caution): Applies to working and operating procedures which must be carefully
followed to avoid endangering people and includes the "Warning" symbol.
Instructions and lists detailing step-by-step actions in given situations can be recognised by bullet
points, e.g.:
Insert plug of welding current lead into socket (chap. 5, G2) and lock.
•
Meaning of the diagram descriptions:
e.g. (C1) means: Item C / figure 1 in the relevant chapter
e.g. (chap. 3, C1) means: in chapter 3 Item C / figure 1
1 Technical data
TROLLY 31-2/35-2
Dimensions (LxWxH) in mm
600 x 580 x 1200
Weight without accessories
approx. 27 kg
Constructed to standards
EN 60974 / IEC 60974 / VDE 0544 Chap. 14
1/1
2 Description of the transport vehicle
2.1 General description
• Mobile
•
•
•
Solid, stable design
Building site, assembly and workshop use
Brackets for all the necessary components:
TROLLY 31-2
• Welding machines TRITON 220 DC, TRITON 220 AC/DC, TRITON 260, PICOTIG 180,
PICOTIG 220 DC, PICOTIG 220 AC/DC
• cooling modules COOL20 U20, COOL30 U20, COOL35 U30
• a gas bottle, welding torch, accessories and filler metals.
TROLLY 35-2
• Welding machines TRITON 220 DC, TRITON 220 AC/DC, TRITON 260, PICOTIG 180,
PICOTIG 220 DC, PICOTIG 220 AC/DC, TETRIX 270 AC/DC
• cooling modules COOL20 U20, COOL30 U20, COOL35 U30
• a gas bottle, welding torch, accessories and filler metals.
Fig. 2/1 TROLLY 31-2/35-2 complete with machines
2/1
2 Description of the transport vehicle
2/2
2.2 Description of the machine
A1
B1
C1
D1
E1
F1
B1
G1
H1
I1
J1
K1
A1
D1
C1
B1
E1
F1
H1
G1
B1
K1
I1
Fig. 2/2 TROLLY 31-2/35-2
Item Description
A1
Carrying handle
B1
Belt
C1
Top fixing panel for machine securing device
D1
Machine securing device
E1
Bottom fixing panel for miniature fuse
F1
Retainer panel for gas bottle
G1
Machine retainer
H1
Storage pocket for welding accessories
I1
Gas bottle retainer
J1
Tread pipe
K1
Wheels
3 Assembly / installation / spare part list
Fig. 3/1 Exploded view of Trolly 31-2/35-2
18
19
1
10
8
3
5
16
11
14
6
12
7
2
13
17
15
4
9
2/1
3 Assembly / installation / spare part list
2/2
3.1 Components
Item Item no. Quan
tity
Description
1
094-000724-00000 8
M8X10 tallow-drop hexagon socket screw
2
094-007962-00000 1
Gas bottle retainer
3
094-007966-00000 1
Machine carrier plate
4
094-007960-00000 2
Screw-bolt connection
5
094-004294-00000 2
Wheel D=250X60
6
094-007961-00000 1
Axle tree
7
094-007951-00000 1
Rigid conduit B
8
094-007959-00000 1 Rigid conduit A
9
094-007982-00001 1
Gas bottle retainer panel
10
094-007988-00000 8
M8X20 hexagon set screw
11
064-000658-00000 4
M8x40 hexagonal screw
12
094-007970-00001 1
Machine securing device
13
094-007573-00001 2
Turning handle
14
094-008038-00000 1
Rubber blank, left
15
094-002321-00000 2
Wheel fixing cap
16
094-008039-00000 1
Rubber blank, right
17
094-006053-00000 4
M8X25 hexagonal socket screw
18
094-007980-00000 2
Belt
19
094-007915-00000 8
M5X16 threaded furrow screw
3.2 Assembly
•
•
•
•
•
•
•
•
Screw together the rigid conduits (7) and (8) using screw-bolt connections (4) and hexagonal
set screws (10)
Affix rubber blanks left (14) and right (16) to the machine carrier plate (3) (self-adhesive)
Insert the hexagon socket screws (11) through the holes on the rigid conduits and through the
corresponding holes on the gas bottle retainer (2) and screw to the machine carrier plate (3).
Screw axle tree (6) tightly to the rigid conduit using hexagon socket screws (17).
Slide wheels (5) onto the axle and assemble using wheel fixing cap (15).
Screw the gas bottle retainer panel (9) tightly onto the rigid conduits and machine carrier plate
(3) tightly using tallow-drop hexagon socket screws (1).
Screw the machine securing device (12) tightly onto the gas bottle retainer plate (9) using
turning handles (13).
Screw belt retainer (18) tightly onto the gas bottle retainer plate (9) using threaded furrow screw
(19).
After assembly, check that all the screws and connections are secure.
4 Commissioning
4.1 Area of application
Transportation of only the following machines and corresponding device combinations
TROLLY 31-2 TROLLY 35-2
COOL 20
U20
COOL 30
U20
COOL 35
U30
COOL 20
U20
COOL 30
U20
COOL 35
U30
PICOTIG 180 X X
PICOTIG 220 DC X X
PICOTIG 220
AC/DC
X X
TRITON 220 DC X X
TRITON 220 AC/DC X X
TRITON 260 X X X X
TRITON 270 AC/DC X
• See also chap. 4.4
• Brackets for all the necessary additional components:
Welding torch, tube packages, accessories and filler metals
4.2 Transport with safety notes
Detailed information can be found in the general and specific safety and accident
prevention regulations.
The points listed in chapters 4.2.1, 4.2.2 and 4.2.3 are examples only.
Transport vehicle TROLLY 31-2/35-2 cannot be moved by crane
4.2.1 Assembling the machines onto the transport vehicle
When assembling the machines onto the transport vehicles and when re-assembling there
is the risk of injury!
•
•
•
•
•
The TROLLY 31-2/35-2 transport vehicle is intended solely for the welding machines
and cooling modules given under 4.1.
Avoid the risk of injury by careful, prudent and foresighted actions during assembly
and re-assembly of the transport vehicle.
First assemble the cooling module, followed by the welding machine.
For re-assembling, always use the tool provided for this purpose.
Always use original accessories and spare parts.
4.2.2 Installation of the transport vehicle
The transport vehicle must be installed on a firm base.
•
•
•
•
•
Do not position on uneven surfaces.
The installation area must not be on an incline and must be level.
Caution is required on sand or clay, and on soft, wet or slippery ground.
Avoid projecting parts such as accessories and torches. There is the risk of becoming
caught on the machine, e.g. people passing by.
Do not place on glowing slag or caustic liquids, otherwise the wheels could be
damaged.
4/1
4 Commissioning
4.2.3 Movement with the transport vehicle
The following points must be noted when using the transport vehicle:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Extreme care is required when using the transport vehicle.
Before using the transport vehicle, ensure that all fixing points are securely attached.
Before and after using the transport vehicle check the snap closures between the
cooling unit and welding machine are sitting properly.
The welding machine or welding machine and cooling unit must be firmly secured with
the special hold-down clamp.
In the angled position, always ensure the vehicle is stable.
Caution: the centre of gravity of the loaded transport vehicle changes according to the
load, e.g. with different sizes of gas cylinders.
Do not choose sloping routes when pushing the transport vehicle.
The base on which the transport vehicle is pushed must be firm and dry. Caution is
required on sand or clay, and on soft, wet or slippery ground.
The route to be travelled by the transport vehicle should be checked for obstacles
beforehand. Sufficient space must be allowed, particularly in narrow passages, such as
doors. When using the transport vehicle there is a risk from objects on the ground due
to the vehicle being tilted further.
Ensure that projecting parts such as accessories or welding torches do not become
caught when pushing the vehicle past obstacles.
In particular if large gas cylinders are assembled on the transport vehicle, the forces to
be applied when using should be estimated correctly.
When angling the transport vehicle always place one foot on the tread rod.
When pushing the transport vehicle keep both hands on the hand grips.
Do not move the vehicle over glowing slag or caustic liquids as this could damage the
wheels.
The belts for fixing the gas bottle must always be fitted correctly onto the fixing points
provided and must by lying securely against the gas bottles.
4/2
4 Commissioning
4/3
4.3 Assembling the welding machine or welding machine with
cooling module
A1
F1
F1
B1
C1
D1
A1
E1
Fig. 4/1
Fitting the welding machine
• Position the welding machine with the rubber feet in the relevant bores E1.
• Fit machine hold-down device C1 in position D1.
• Hook in machine hold-down device C1 and screw tight using turning handles F1
Fitting the welding machine with cooling module
• Position the cooling module with the rubber feet in the relevant bores E1.
• Fit the welding machine onto the cooling module using the snap closures located on the
cooling module. (See also the operating instructions for the cooling module)
• Fit machine hold-down device C1 in position B1.
• Hook in machine hold-down device C1 and screw tight using the turning handles F1.
Before and after assembly work check that the four snap closures between the welding
machine and the cooling module are properly located.
4.4 Fixing and securing gas cylinders
Both small and large gas bottles can be transported using the TROLLY 31-2/35-2.
• Ensure that the belts are positioned securely against the gas bottle.
Transport of one large 50 l gas cylinder with max. 200 bar or one small 20 l gas cylinder with
max. 300 bar possible.
Large cylinders with 50 l and 300 bar are not generally permissible.
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
EWM TROLLY 31-2/35-2 Operating Instructions Manual
- Type
- Operating Instructions Manual
- This manual is also suitable for
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
Related papers
-
EWM TROLLY 70-1 Operating Instructions Manual
-
-
-
-
-
-
-
-
-