Generac 5943-0 Owner's manual

Brand: Generac

Model: 5943-0

Category: Power generators

Type: Owner's manual

This manual is also suitable for

IIVlODELS:005942-0,

005943-0

G ®

Owner'siVlan

7, WattGPSeries

Generator

introduction.............................................................1

ReadthisiVlanualThoroughly.................................1

Safety Rules...........................................................1

StandardsIndex.............................................................3

Generalinformation................................................4

1.1 Unpacking......................................................................4

1.1.1 Accessory Box..................................................4

1.2 Assembly.......................................................................4

1.2.1 Assemblingthe AccessoryKit............................4

1.2.2 BatteryCableConnection(ElectricStart Only)....4

Operation................................................................4

2.1 Knowthe Generator.......................................................4

2.2 Hourmeter......................................................................6

2.3 CordSets andConnectionPlugs....................................6

2.3.1 120 VAC,20 Amp, DuplexReceptacle...............6

2.3.2 120/240VAC,30 Amp, Receptacle....................6

2.4 Howto Usethe Generator..............................................6

2.4.1 Groundingthe Generator....................................7

2.4.2 ConnectingElectricalLoads...............................7

2.5 Don'tOverloadthe Generator..........................................7

2.6 WattageReferenceGuide...............................................7

2.7 BeforeStartingtheGenerator.........................................8

2.7.1 Adding EngineOil..............................................8

2.7.2 Adding Gasoline.................................................8

2.8 Starting Pull Start Engines..............................................8

2.9 Starting ElectricStart Engines........................................9

2.10 Stoppingthe Engine.....................................................10

2.11 LowOil LevelShutdownSystem..................................10

2.11.1 SensingLowOil Level......................................10

2.12 Chargingthe Battery(ElectricStart UnitsOnly).............10

Maintenance.........................................................10

3.1 MaintenanceSchedule.................................................10

3.2 ProductSpecifications..................................................11

3.2.1 GeneratorSpecifications..................................11

3.2.2 EngineSpecifications.......................................11

3.2.3 EmissionsInformation.....................................11

3.3 GeneralRecommendations...........................................11

3.3.1 GeneratorMaintenance....................................11

3.3.2 ToCleanthe Generator.....................................11

3.3.3 EngineMaintenance.........................................11

3.3.4 CheckingOil Level...........................................11

3.3.5 Changingthe Oil..............................................12

3.3.6 Replacingthe SparkPlug.................................12

3.3.7 BatteryReplacement........................................12

3.4 ServiceAir Cleaner.......................................................12

3.5 ValveClearance............................................................13

3.6 General........................................................................13

3.5 Long TermStorage.......................................................13

3.6 OtherStorageTips.......................................................13

Troubleshooting....................................................14

4.1 TroubleshootingGuide..................................................14

Notes....................................................................15

Warranty...............................................................16

MANUALDELPROPIETARIO.............................19

MANUELD'ENTRETIEN......................................39

INTRODUCTION

Thankyou for purchasingthis modelby GeneracPowerSystems,

Inc. This model is a compact, high performance, air-cooled,

engine driven generatordesigned to supply electrical power to

operateelectrical loads where no utility power is availableor in

placeof utility dueto a poweroutage.

BEADTHiSMANUALTHOROUGHLY

If any portion of this manual is not understood, contact the

nearest Authorized Dealerfor starting, operating and servicing

procedures.

The operator is responsible for proper and safe use of the

equipment.We strongly recommendthat the operator read this

manualandthoroughlyunderstandall instructionsbeforeusingthe

equipment.Wealsostronglyrecommendinstructingotherusersto

properlystart andoperatethe unit.This preparesthem ifthey need

to operatetheequipmentin an emergency.

Thegeneratorcan operatesafely,efficiently and reliablyonly if it

is properlylocated,operatedand maintained.Beforeoperatingor

servicingthe generator:

• Becomefamiliar with and strictly adhereto all local, stateand

nationalcodes and regulations.

• Study all safety warnings in this manual and on the product

carefully.

• Becomefamiliarwith this manualandthe unit beforeuse.

Themanufacturercannot anticipateevery possible circumstance

that might involvea hazard.Thewarnings in this manual,and on

tags and decals affixedto the unit are,therefore,not all inclusive.

If usinga procedure,work method or operatingtechniquethat the

manufacturerdoes not specifically recommend,ensurethat it is

safe for others. Also make sure the procedure,work method or

operatingtechnique utilizeddoes not renderthe generatorunsafe.

THE INFORMATIONCONTAINEDHEREIN WAS BASED ON

MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.

GENERACRESERVESTHERIGHTTOMODIFYTHISMANUALAT

ANYTIME.

SAFETYRULES

Throughoutthis publication,and on tags and decals affixedto the

generator,DANGER,WARNING,CAUTIONand NOTEblocks are

usedto alert personnelto special instructionsabout a particular

operation that may be hazardous if performed incorrectly or

carelessly. Observe them carefully. Their definitions are as

follows:

iNDICATESA HAZARDOUSSiTUATiONORACTIONWHICH,IF

NOTAVOIDED,WiLLRESULTiN DEATHORSERIOUSiNJURY.

Indicatesa hazardoussituationor actionwhich,if not

avoided, couldresultin deathorseriousinjury.

,ACAUTION!

Indicatesa hazardoussituationor action which,if not

avoided, couldresultin minorormoderateinjury.

NOTE:

Notescontain additionalinformationimportantto a procedure

and will be found within theregulartextbodyof thismanual.

These safety warnings cannot eliminate the hazards that they

indicate. Common sense and strict compliancewith the special

instructionswhileperforming theaction or serviceareessentialto

preventingaccidents.

Four commonly used safety symbols accompany the DANGER,

WARNINGand CAUTIONblocks. The type of information each

indicatesis asfollows:

,_This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property of

others.

This symbol points out potential explosion

hazard.

i/_This symbol points out potential fire hazard.

i/_This symbol points out potential electrical

shock hazard.

GENERAL HAZARDS

• Neveroperatein an enclosedareaor indoors.

• For safety reasons, the manufacturer recommends that the

maintenanceof this equipmentis carried out by an Authorized

Dealer.Inspectthe generatorregularly,and contactthe nearest

AuthorizedDealerfor parts needingrepairor replacement.

• Operategeneratoronly on levelsurfacesandwhereit will notbe

exposedto excessivemoisture,dirt, dust or corrosivevapors.

• Keephands,feet, clothing, etc., away from drive belts, fans,

and othermoving parts. Neverremoveany fan guardor shield

whilethe unit isoperating.

• Certain parts of the generator get extremely hot during

operation. Keep clear of the generator until it has cooled to

avoidsevereburns.

• Do NOToperategeneratorinthe rain.

• Do not alter the construction of the generator or change

controlswhich might createan unsafeoperatingcondition.

• Neverstart or stop the unit with electrical loads connected

to receptaclesAND with connecteddevicesturned ON. Start

the engine and let it stabilize before connecting electrical

loads. Disconnectall electricalloads beforeshutting downthe

generator.

• Do notinsert objectsthrough unit's cooling slots.

• When working on this equipment, remain alert at all times.

Never work on the equipment when physically or mentally

fatigued.

* Neverusethe generatoror anyof its parts as a step. Stepping

on the unit can stress and break parts, and may result in

dangerousoperating conditions from leakingexhaust gases,

fuel leakage,oil leakage,etc.

* On electricstart models,disconnectthe POSITIVE(+) battery

cable from the engine starter ORthe NEGATIVE(-) battery

cable from the battery terminal, whichever is easier, before

transportingthe generator.

NOTE:

This generatoris equippedwith a spark arrestor muffler. The

spark arrestor must be maintained in effective working order

by the owner/ operator. In the State of California, a spark

arrestor is required by law (Section 4442 of the California

PublicResourcesCode).Otherstates may havesimilar laws.

Federal lawsapply on federallands.

EXHAUST & LOCATIONHAZARDS

• Neveroperate in an enclosed areaor indoors!NEVERuse in

the home,or in partlyenclosedareassuchas garages, even

if doors and windowsare open! ONLYuse outdoors and far

fromopenwindows,doors, vents,andin anareathatwill not

accumulatedeadly exhaust.

Using a generator indoors CAN KiLL YOU iN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell,

NEVER use insidea home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

* The engine exhaustfumes contain carbon monoxide, which

can you cannot see or smell. This poisonous gas, if breathed

in sufficient concentrations, can cause unconsciousness or

evendeath.

* Adequate, unobstructed flow of cooling and ventilating air

is critical to correct generator operation. Do not alter the

installation or permit even partial blockage of ventilation

provisions, as this can seriously affect safe operationof the

generator.ThegeneratorMUSTbeoperatedoutdoors.

* This exhaustsystemmust be properlymaintained.Do nothing

that mightrendertheexhaustsystemunsafeorinnoncompliance

with any localcodes and/orstandards.

* Alwaysusea batteryoperatedcarbonmonoxidealarmindoors,

installedaccordingto themanufacturersinstructions.

* If you start to feet sick, dizzy,or weak after the generatorhas

beenrunning,moveto fresh air IMMEDIATELYSeea doctor,as

you couldhavecarbonmonoxidepoisoning.

ELECTRICALHAZARDS

* The generator produces dangerously high voltage when in

operation.Avoidcontactwith barewires,terminals,connections,

etc., while the unit is running,even on equipmentconnected

to the generator. Ensureall appropriate covers, guards and

barriersarein placebeforeoperatingthegenerator.

* Never handle any kind of electrical cord or device while

standinginwater,while barefootorwhile handsor feet arewet.

DANGEROUSELECTRICALSHOCKMAYRESULT.

* TheNationalElectricCode(NEC)requirestheframe andexternal

electrically conductive parts of the generator be properly

connectedto an approvedearthground.Local electricalcodes

may also require proper grounding of the generator.Consult

with a localelectricianfor groundingrequirementsin thearea.

* Use a ground fault circuit interrupter in any damp or highly

conductivearea(such as metaldecking or steelwork).

* Do not useworn, bare,frayed or otherwisedamagedelectrical

cord setswith the generator.

* Beforeperforminganymaintenanceonthegenerator,disconnect

the enginestarting battery (if equipped)to prevent accidental

start up. Disconnectthe cablefrom the batterypost indicated

by a NEGATIVE,NEGor (-) first. Reconnectthat cable last.

* In caseof accidentcausedby electricshock, immediatelyshut

down the source of electrical power. If this is not possible,

attempt to free the victim from the live conductor. AVOID

DIRECTCONTACTWITH THEVICTIM. Use a non-conducting

implement,such asa rope or board,to freethevictim from the

live conductor.If the victim is unconscious,applyfirst aid and

getimmediatemedical help.

FIREHAZARDS

• GasolineishighlyFLAMMABLEand itsvaporsare EXPLOSIVE.

Do not permitsmoking,open flames, sparksor heat in the

vicinitywhilehandlinggasoline.

• Neveraddfuel whileunit isrunning or hot. Allow engineto cool

completelybeforeaddingfuel.

• Never fill fuel tankindoors, Comply with all laws regulating

storageand handlingof gasoline.

• Do not overfill the fuel tank. Always allow roomfor fuel

expansion. If tank is over=filled,fuel can overflow onto a hot

engineandcauseFIREor an EXPLOSION.Neverstoregenerator

with fuel in tank where gasolinevapors might reachan open

flame, spark or pilot light (as on a furnace, water heateror

clothes dryer). FIREor EXPLOSIONmay result. Allow unit to

cool entirelybeforestorage.

• Wipe up any fuel or oil spills immediately.Ensure that no

combustiblematerialsareleft on or nearthegenerator.Keepthe

areasurroundingthe generatorcleanandfree from debrisand

keepa clearanceof five (5) feet on all side to allow for proper

ventilationofthe generator.

* Do notinsert objectsthrough unit's cooling slots.

* Do not operatethe generatorif connected electrical devices

overheat,if electricaloutputislost, if engineor generatorsparks

or ifflames or smokeare observedwhileunit is running.

* Keepafire extinguishernearthe generatoratall times.

STAtVDARDS/#DEX

Intheabsenceof pertinentstandards,codes,regulationsandtaws,

the publishedinformationlistedbelowmay be usedas a guideline

foroperationofthis equipment.Alwaysreferencethelatestrevision

availablefor the standardslisted.

1. NFPANo. 70, NFPAHANDBOOKOF NATIONALELECTRIC

CODE.

2. Article X, NATIONALBUILDINGCODE,available from the

American InsuranceAssociation, 85 John Street, New York,

N.Y 10038.

3. AGRICULTURALWIRINGHANDBOOK,availablefrom the Food

and EnergyCouncil, 909 UniversityAvenue, Columbia, MO

65201.

4. ASAE EP-3634, INSTALLATIONAND MAINTENANCEOF

FARMSTANDBYELECTRICALSYSTEMS,availablefrom the

AmericanSocietyof AgriculturalEngineers,2950 NilesRoad,

St. Joseph,MI 49085.

MODELNO:

SERIALNO:

UnitIBLocation

DATA

DECAL

CALIFORNIAPROPOSITION65 WARNING

Engineexhaustand someof its constituentsareknown

to theStateof Californiato causecancer,birth defects

andotherreproductiveharm.

CALIFORNIAPROPOSITION65 WARNING

This productcontainsor emitschemicalsknown tothe

Stateof Californiato causecancer,birth defectsand

otherreproductiveharm.

1.1 UNPACKING

• Removeall packagingmaterial.

• Removeseparateaccessorybox.

• Removethe generatorfrom carton.

1.1.1 ACCESSORYBOX

Checkall contents.If anyparts aremissing or damaged,locatean

authorizeddealerat 1-888-436-3722.

1 - Owner's Manual • 1 - Handle Assembly

1 - Liter Oil SAE 30 • 1 - Frame Foot

2 - Never-Flat Wheels • 1 - Battery Charger (electric

start only)

1 - Hardware Bag (containing the following):

• 2-Rubber Feet • 2-M8 Bolt (Long)

• 2-1/2" AxlePins • 2-M8 Bolts (Short)

• 2-Cotter Pins • 2-M8 Acorn Nut

• 2-1/2" FlatWashers • 4-HexFlangedM8 Nuts

• 2-Short Bolts • 2-Lock Washers

• 2-FlangeNuts (electricstart only)

1.2 ASSEMBLY

Thegeneratorrequiressome assemblypriorto usingit. If problems

arise when assemblingthe generator,pleasecall the Generator

Hetplineat 1-888-77LOWES.

1.2.1 ASSEMBLINGTHEACCESSORYKIT

The wheels are designed into the unit to greatly improve the

portability ofthe generator.

You will needthe following tools to properlyinstall the accessory

kit.

• NeedleNosePliers

• Ratchetanda 13mm (1/2") socket

• 13mm (1/2") boxwrench

NOTE:

The wheels are not intendedfor over-the-road use.

1. Refer to Figure 1 and install the Wheels as follows:

• Slidethe AxlePinsthroughthe Wheel,1/2" FlatWasher,and Wheel

Bracketon the frame.

• Insertthe CotterPinthroughthe AxlePinthenbendthetabs (ofthe

OotterPins) outwardto lock into place.

2. Refer to Figure 1 and install the Frame Foot and Rubber

Bumpers as shown.

• Slidethe RubberBumperstuds throughthe FrameFootthen install

the LockingFlangeNuts.

• Slidethe HexHeadBoltsthrough the holes inthe FrameRail.

• Slide the Frame Foot onto the Hex Head Bolts then install the

LockingFlangeNuts.

3. Refer to Figure 1 and install the Handle as shown.

• Slidethe long Bolts through the HandleBracketand Handle,then

installthe HexNuts.

Figure 1 - Wheel & Handle Assembly

i/£ _ FLAT

FRANE WASHER

COTTER

NUT

AXLE PIN

1.2.2 BATTERYCABLECONNECTION(ELECTR/CSTART

ONLY)_

The unit has been deliberatelyshipped with the battery cables

disconnected.

Toconnectthe battery(seeFigure13 for connectiondetails):

1. Cut off cable ties securing battery cables and remove red

coversfrom batteryterminals.

2. First,connecttheredcableto thepositive(+) batteryterminal

with the bolt, lock washer andnut supplied.

3. Connectthe black cable to the negative(-) batteryterminal

with the bolt, lock washer andnut supplied.

4. Makesure all connectionsare secure.Slidethe rubber boots

overtheterminalsand connectionhardware.

NOTE:

If the battery is unable to start the engine,chargeit with the

12V chargerincludedinthe accessory box(seethe "Charginga

Battery" section for details).

2.1 KNOWTHEGENERATOR

Read the Owner'sManual and Safety Rules before operating

this generator.

Compare the generator to Figures 2 through 4 to become

familiarizedwith thelocationsofvariouscontrolsandadjustments.

Savethis manualfor future reference.

1. 120 VoltAC,20 Amp, DuplexReceptacle- Supplieselectrical

powerfor theoperationof 120VoltAC,20 Amp,single-phase,

60 Hzelectricallighting,appliance,tool and motor loads.

2. 120/240 Volt AC, 30 Amp LockingReceptacle - Supplies

electricalpowerfor the operationof 120 and/or240 VoltAC,

30 Amp, single-phase,60 Hz, electrical lighting, appliance,

tool andmotor loads.

3. Circuit Breakers(AC)- Eachreceptacleis providedwith a

push-to-reset circuit breakerto protectthe generatoragainst

electricaloverload.

4. Oil Drain- Useto drainengineoil.

5. AirFilter - Filtersintakeair as it isdrawn intothe engine.

6, ChokeKnob- Usedwhen startinga coldengine.

7, FuelTank- SeegeneratorSpecificationsfor tank capacity.

8, GroundingLug- Groundthe generatorto an approvedearth

groundhere.See"GroundingtheGenerator"for details.

g, Run/StopSwitch - Controls the operationof the generator

(pull start models).

CA,Start Switch - Used to start engine from the starter motor

(electricstart modelsonly).

10, Muffler - Quietsthe engine.

Figure2 - Centre/Panel

Figure3 - Generator Controls

11. Handle - Pivot and retract for storage. Press the spring-

loadedbuttonto move handles.

12, GasCap- Fuelfill location.

13. FuelGauge- Showsfuel levelin tank.

14. Oil Fill - Add oil here.

15, Recoil Starter - Useto start enginemanually.

16. FuelShut Off - Valvebetweenfueltank and carburetor.

17. Battery Charger Input - This receptacleallowsthe capability

to recharge the 12 volt DO storage battery provided with

the 12 Volt Adaptor Plug Chargerwhich is included in the

Accessory Box. Located behindthe battery chargerinput is

a 1.50 Amp in-line fuse which is inside the control panelto

protectthe battery(electricstart modelsonly).

18. Battery - Powersthe electric starter (electric start models

only).

lg. Hourmeter- Trackshoursof operation.

Figure 4 - Generator Controls

2.2 HOURMETER

The Hourmeter tracks hours of operation for scheduled

maintenance:

Therewill be a"CHGOIL"messageevery100 hours.Themessage

will flash one hour before and one hour after each 100 hour

interval,providinga two hourwindow to perform service.

This messagewill actuallybeginflashing at 99 hoursand disable

itselfat 101 hoursagain,providingatwo hourwindow to perform

the service.

Every200 hoursthe "SVC"icon on the lower left hand cornerof

the display will flash. Themessagewill flash one hourbeforeand

onehourafter each200 hourintervalprovidingatwo hourwindow

to perform service.

Whenthe hour meter is in the FlashAlert mode,the maintenance

message will always alternate with elapsedtime in hours and

tenths. The hours wilt flash four times, then alternate with the

maintenancemessagefourtimes untilthe meter resetsitself.

• 100 hours- CHGOIL-- Oil ChangeInterval(Every100 hrs)

Note:

The hour glassgraphicwill flash on and off when the engine

is running.This signifiesthat the meter is tracking hoursof

operation.

Figure 5 - Hourmeter

oooo.oq

i i

HOURGLASS RESETBUTTON

GRAPHIC (IF EQUIPPED)

2.3 CORDSETSANDCONNECTIONPLUGS

2.3.1 120V4C,20 AMP,DUPLEXRECEPTACLE

This is a 120 Voltoutlet protectedagainst overloadby a 20 Amp

push-to-resetcircuit breaker(Figure6). Useeachsocketto power

120 VoltAC, singlephase,60 Hzelectricalloadsrequiringup to a

combined 2400 watts (2.4 kW) or 20 Amps of current.Use only

high quality,welt-insulated,3-wire grounded cord sets ratedfor

125 Volts at20 Amps (or greater).

Keep extensioncords as short as possible,preferably less than

15 feet long, to preventvoltage drop and possibleoverheatingof

wires.

Figure 6 - 120 Volt AC, 20 Amp, Duplex Receptacle

2.3.2 120/240 V4C,30AMPRECEPTACLE

Use a NEMA L14-30 plug with this receptacle (rotate to lock/

unlock). Connecta suitable4-wire groundedcord set to the plug

andto thedesiredtoad.Thecordset shouldbe ratedfor 250 Volts

ACat 30 Amps (or greater)(Figure7).

Figure 7 - 120/240 VAC, 30 Amp Receptacle

120V/240V

30A

Use this receptacleto operate120 Volt AC, 60 Hz,single phase

loadsrequiringup to 3600 watts (3.6kW) of powerat30 Amps or

240 VoltAC,60 Hz,singlephaseloadsrequiringup to 7200 watts

(7.2 kW) of powerat 30 Amps.Theoutlet is protectedby two 30

Amp push-to-resetcircuit breakers.

2.4 HOWTOUSETHEGENERATOR

If there are any problems operatingthe generator,pleasecall the

generatorhetplineat 1-888-436-3722.

Using a generator indoors CAN KILL YOU iN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

2.4.1 GROUNDINGTHEGENERATOR

The National Electrical Code requires that the frame and

external electrically conductiveparts of this generator be

properlyconnectedto an approvedearth ground (Figure8).

Local electrical codes may also require proper grounding of the

unit. Forthat purpose, connectinga No. 10 AWG(AmericanWire

Gauge) stranded copper wire to the grounding lug and to an

earth-driven copper or brass grounding rod (electrode) provides

adequateprotectionagainstelectricalshock. However,localcodes

may vary widely. Consultwith a localelectricianfor grounding

requirementsin the area.

Figure8 - Groundingthe Generator

GROL_

LUG

Proper groundingof the generatorwill help preventelectrical

shockin the event of a ground fault condition in the generator

or in connectedelectrical devices. Proper grounding also helps

dissipate static electricity, which often builds up in ungrounded

devices.

2.4.2 CONNECTINGELECTR/CALLOADS

DONOTconnect240 Volt loadsto 120 Volt receptacles.DONOT

connect 3-phaseloads to the generator.DONOTconnect 50 Hz

loadsto thegenerator.

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 or 240 Volt AO, single

phase,60 Hzelectricalloads.

• Addup the ratedwatts (or amps) of all loadsto be connected

at onetime. This total should not be greaterthan (a) the rated

wattage/amperagecapacity of the generator or (b) circuit

breakerratingof thereceptaclesupplyingthe power.See"Don't

Overloadthe Generator".

2.5 DON'TOVERLOADTHEGENERATOR

Overloadinga generatorin excess of its ratedwattage capacity

can result in damageto the generatorandto connectedelectrical

devices.Observethefollowing to preventoverloadingthe unit:

• Addupthetotal wattageofall electricaldevicesto be connected

at one time. This total should NOT be greater than the

generator'swattagecapacity.

• The ratedwattageof lights can betaken from light bulbs. The

ratedwattageof tools, appliancesand motors can usually be

foundon a datalabelor decalaffixedto the device.

• If the appliance,tool or motor does not give wattage,multiply

voltstimes ampereratingto determinewatts (voltsx amps =

watts).

• Some electric motors, such as induction types, require about

threetimes morewatts of powerfor startingthan for running.

This surge of power lasts only a few seconds when starting

suchmotors. Makesureto allowfor high startingwattagewhen

selectingelectricaldevicesto connectto the generator:

1. Figurethe watts neededto start the largestmotor.

2. Add to that figure the running watts of all other connected

loads.

TheWattageReferenceGuideis providedto assist in determining

how many itemsthegeneratorcan operateatonetime.

NOTE:

All figures are approximate. See data label on appliance for

wattage requirements.

2.6 WATTAGEREFERENCEGUIDE

Device................................... RunningWatts

*AirConditioner(12,000Btu).......................... 1700

*AirConditioner(24,000Btu).......................... 3800

*AirConditioner(40,000Btu).......................... 6000

BatteryCharger(20Amp).............................. 500

BeltSander(3").................................... 1000

ChainSaw........................................ 1200

CircularSaw(6-1/2")........................... 800to 1000

*ClothesDryer(Electric)............................. 5750

*ClothesDryer(Gas)................................. 700

*ClothesWasher................................... 1150

CoffeeMaker...................................... 1750

*Compressor(1HP)................................. 2000

*Compressor(3/4HP)............................... 1800

*Compressor(1/2HP)............................... 1400

CurlingIron......................................... 700

*Dehumidifier....................................... 650

DiscSander(9").................................... 1200

EdgeTrimmer....................................... 500

ElectricBlanket...................................... 400

ElectricNailGun.................................... 1200

ElectricRange(perelement)........................... 1500

ElectricSkillet...................................... 1250

*Freezer............................................ 700

*FurnaceFan(3/5HP)................................ 875

*GarageDoorOpener............................ 500to 750

HairDryer......................................... 1200

HandDrill.................................... 250to 1100

HedgeTrimmer...................................... 450

ImpactWrench...................................... 500

Iron.............................................. 1200

*JetPump......................................... 800

LawnMower....................................... 1200

LightBulb.......................................... 100

MicrowaveOven............................... 700to 1000

*MilkCooler....................................... 1100

OilBurneronFurnace................................. 300

OilFiredSpaceHeater(140,000 Btu) ..................... 400

OilFiredSpaceHeater(85,000 Btu) ...................... 225

OilFiredSpaceHeater(30,000 Btu) ...................... 150

*Paint Sprayer,Airless (1/3 HP) ......................... 600

PaintSprayer,Airless (handheld)......................... 150

Radio......................................... 50 to 200

*Refrigerator........................................ 700

SlowCooker........................................ 200

*SubmersiblePump (1-1/2 HP) ........................ 2800

*SubmersiblePump (1 HP) ........................... 2000

*Submersible Pump(1/2 HP).......................... 1500

*Sump Pump................................. 800 to 1050

*Table Saw(10") ............................. 1750 to 2000

Television..................................... 200to 500

Toaster..................................... 1000 to 1650

WeedTrimmer ...................................... 500

* Allow 3 times the listedwatts for starting these devices.

2.7 BEFORESTARTINGTHEGENERATOR

Priorto operatingthe generator,engineoil and gasolinewill need

to be added,asfollows:

2,7,1 IIL #/tVGENG/NEO/L

All oil should meet minimum American PetroleumInstitute (API)

Service Class SJ, SL or better.Use no special additives. Select

the oil's viscosity grade according to the expected operating

temperature(also seechart).

• Above40° F,useSAE30

• Below40° Fand downto 10° F,use10W-30

• Below10° F,usesynthetic5W-30

mEm

°F =20 =10 O 10 20 32 40 60 80 1OO

oc4'0 -2'o -io o io 2'o 3'0 40

Temperature Range of Expected Use

_,CAUTJON!

,_Any attempt to crank or start the engine

before it has been properly serviced with the

recommended oil may result in an engine

failure.

• Placegeneratoron a levelsurface (not to exceed15° in any

direction).

• Cleanareaaroundoil fill andremoveoil fill cap.

• Slowlyfill enginewith oil untilthedipstick readsfull. Stopfilling

occasionallyto checkoil level.

• Installdipstick andfingertighten securely.

• Checkengineoil levelbeforestarting eachtime thereafter.

2.7,2 IIDO/NGGASOL/NE

Never fill fuel tank indoors. Avoid spilling

gasoline on hot engine. Allow engine to cool

entirely before adding fuel. Never fill fuel tank

when engine is running or hot. DO NOT light

a cigarette or smoke when filling the fuel tank.

Gasoline is highly flammable and its vapors are

explosive.

Do not overfill the fuel tank. Always leave room

for fuel expansion, if the fuel tank is overfiJJed,

fuel can over flow onto a hot engine and cause

fire or an explosion. Wipe up any spilled fuel

immediately.

• UseregularUNLEADEDgasolinewith the generatorengine.Do

not usepremiumgasoline.Do notmix oil with gasoline.

• Cleanareaaroundfuelfill cap, removecap.

• Slowlyaddunleadedregulargasolineto fueltank. Fillto bottom

of screenfilter.Becarefulnottooverfill (Figure9).

• Installfuelcap andwipe up any spilledgasoline.

IMPORTANT."Itis importantto preventgum depositsfrom forming

in fuel system parts such as the carburetor,fuel hose or tank

during storage. Alcohol-blendedfuels (called gasohol, ethanol

or methanol)can attract moisture, which leadsto separationand

formationof acids duringstorage.Acidic gascandamagethefuel

system of an enginewhile in storage.Toavoid engineproblems,

the fuel system should be emptiedbefore storage of 30 days or

longer.Seethe "Storage"section. Neveruseengineor carburetor

cleaner products in the fuel tank as permanent damage may

occur.

Figure9 - Fuel Tank

FuelTank

Fuel/ Do NOTFillAboveLip

2.8 STARTINGPULLSTARTENGINES

Never start or stop engine with electrical

devices plugged into the receptacles AND

devices turned on.

• Unplug all electrical loads from the unit's receptaclesbefore

startingthe engine.

• Makesurethe unit is in a levelposition (notto exceed15° in

anydirection).

• OPENthe FuelShut-offValve(Figure10).

• TurnengineRUN/STOPswitch to ONposition(Figure11).

• Slideenginechoketo the LEFTto FULLCHOKEposition(Figure

12).

• Tostart engine,firmly graspthe recoil handleand pull slowly

untilincreasedresistanceisfelt. Puttrapidlyup and away.

• Whenenginestarts, move choke knobto 1/2-CHOKEposition

until engineruns smoothly and thenfully into RUNposition.If

engine falters, move choke back out to 1/2-CHOKEposition

untilengineruns smoothly andthento RUNposition.

NOTE:

if enginefires, but does notcontinueto run,movechokelever

to FULLCHOKEand repeatstartinginstructions.

Figure 10 - Fuel Shut-off Valve

FUEL 3HUTOFF

Figure 11 - Engine ON/OFF Switch

ENGINE ON/OFF SWITCH

(PULL START ENGINES ONLY)

=11

Figure 12 - Choke Position

CHOKELEVER

LEFT= CHOKE--

RIGHT= RUN

IMPORTANT:Donotoverloadthe generator.Also, do notoverload

individual panel receptacles.These outlets are protectedagainst

overload with push-to-reset-type circuit breakers. If amperage

ratingof any circuit breakeris exceeded,that breakeropens and

electricaloutputto that receptacleis lost.Read"Don't Overloadthe

Generator"carefully.

2.g STARTINGELECTRICSTARTENGINES

z_Never start or stop engine with electrical

devices plugged into the receptacles AND

devices turned on.

• Unplug all electrical loads from the unit's receptaclesbefore

startingthe engine.

• Makesurethe unit is in a levelposition (notto exceed15° in

anydirection).

• Openthefuel shut-off valve (Figures10).

• Move engine CHOKEknob outward to FULLCHOKEposition

(Figure12).

• Tostart engine,pressandhold theStart/Run/Stopswitch in the

"Start" position (Figure10). Theenginewill crankand attempt

to start. Whenthe enginestarts, releasethe switch to the run

position.

• When the engine starts, move choke knob to "1/2 Choke"

position untilthe engineruns smoothly and thenfully into the

"Run" position. If enginefalters, move chokeknob back outto

"1/2 Choke"position until the engine runs smoothly and then

to "Run" position.

• This generatoris also equippedwith a manual recoil starter

which may be usedif the batteryis discharged.

NOTE:

The switch must be in the RUN position. Use one of the

generator's receptacle outlets along with the includedbattery

chargerto chargethe battery whilethe generator is running.

• Tostart manually,firmly graspthe recoilhandleand pull slowly

until increasedresistanceis felt. Pull rapidly up and away to

start engine.Thenfollow thesame chokesequence.

NOTE: NOTE:

if enginefires, but doesnot continueto run,movechokelever

to FULLCHOKEand repeatstartinginstructions.

IMPORTANT:Donotoverloadthe generator.Also, do not overload

individual panel receptacles.These outlets are protectedagainst

overload with push-to-reset-type circuit breakers. If amperage

rating of any circuit breakeris exceeded,that breakeropensand

electricaloutputtothat receptacleislost. Read"Don't Overloadthe

Generator"carefully.

2.10STOPPINGTHEENGINE

• Shutoff all loads,thenunplugtheelectricalloadsfrom generator

panelreceptacles.Neverstart or stop theenginewith electrical

devicespluggedin andturnedon.

• Let enginerun at no-load for several minutes to stabilizethe

internaltemperaturesof engineandgenerator.

• MoveRun/Stopswitch to OFFposition.

• Closefuelvalve.

2.11LOWOiLLEVELSHUTDOWNSYSTEM

Theengineis equippedwith a low oil levelsensorthat shutsdown

the engineautomaticallywhenthe oil leveldropsbelowa specified

level. If the engine shuts down by itself and the fuel tank has

enoughgasoline,checkengineoil level.

2.11.1 SENSINGLOWOILLEVEL

If the system senses a low oil levelduring operation,the engine

shuts down. The enginewill not run untilthe oil has beenrefilled

to the properlevel.

2.12CHARGINGTHEBATTERY(ELECTRICSTART

UNITSONLY)

Storage batteries give off explosive hydrogen

gas while recharging. An explosive mixture will

remain around the battery for a long time after

it has been charged. The slightest spark can

ignite the hydrogen and cause an explosion.

Such an explosion can shatter the battery and

cause blindness or other serious injury.

,_Do not permit smoking, open flame, sparks

or any other source of heat around a battery.

Wear protective goggles, rubber apron and

rubber gloves when working around a battery.

Battery electrolyte fluid is an extremely

corrosive sulfuric acid solution that can cause

severe burns, if spill occurs flush area with

clear water immediately.

Thebattery shipped withthe generatorhasbeen fully charged.

A battery may lose some of its charge when not in use for

prolongedperiodsof time. If the battery is unable to crank the

engine, plugin the 12V chargerincludedin the accessory box

(seesection"Chargingthe Battery").RUNNINGTHEGENERATOR

DOESNOTCHARGETHEBATTERY.

Usebatterychargerplugto keepthebatterychargedandreadyfor

use. Batterychargingshouldbe done in a dry location.

1. Plugchargerinto "BatteryChargerInput"jack, locatedon the

control panel.Plugwall receptacleend of the batterycharger

into a 120 VoltACwall outlet (Figure13).

2. Unplugbatterychargerfrom wall outlet andcontrol paneljack

whengeneratoris goingto be in use.

NOTE:

Do not use the battery chargerfor more than 48 hours at one

charge.

Figure 13 - Battery Charger Jack

BATTERY

CHARGER

INPUT

3.1 MAINTENANCESCHEDULE

Follow the calendar intervals. More frequent service is required

whenoperatingin adverseconditionsnotedbelow.

CheckOil Level

ChangeOil

CheckValveClearance

ServiceAir Filter

ReplaceSparkPlug

At EachUse

*Every 100 hoursor EverySeason

***Every Season

** Every200 hoursor EverySeason

EverySeason

:i: Changeoil after first 30 hours of operationthenevery season.

* Changeoiland oilfilter every monthwhen operatingunderheavyload or inhigh

temperatures.

** Cleanmore often under dirty or dusty operatingconditions. Replaceairfilter

parts if they cannot beadequatelycleaned.

*** Check valve clearance and adjust if necessary after first 50 hours of

operationand every 100 hours thereafter.

3.2 PRODUCTSPECiFiCATiONS

3.2.1 GENERATORSPEC/F/CAT/ONS

RatedPower........................................................................... 7.5 kW**

SurgePower........................................................................... 9.375 kW

RatedACVoltage...................................................................... 120/240

RatedMax AC Load

Current@ 240V........................................................... 31.25 Amps**

Current@ 120V............................................................. 62.5 Amps**

RatedFrequency.................................................... 60 Hz@ 3600 RPM

Phase................................................................................ SinglePhase

** Maximumwattageandcurrentaresubjectto,andlimitedby,suchfactors

asfuelBtucontent,ambienttemperature,altitude,enginecondition,etc..

Maximumpowerdecreasesabout3.5%foreach1,000feetabovesealevel;

andwillalsodecreaseabout1%for each6°C(10° F)above16° C(60° F)

ambienttemperature.

3.2.2 ENG/NESPECIFICATIONS

Displacement............................................................................... 420cc

SparkPlugType................................ ChampionN9YCor NHSPLDF7TC

SparkPlug PartNo........................................................... 0G84420101

SparkPlug Gap............................................... 0.030 inch or (0.76 mm)

GasolineCapacity............................................................ 8 U.S.gallons

OilType.................................... SeeChart in "AddingEngineOil"Section

OilCapacity.......................................................... 1.0 Liters (1.06 Qts.)

RunTime (50%Load)..............................................................12 Hours

ClassI1EmissionCertified

3.2.3 EMISS/ONS/NFORMATiON

The EnvironmentalProtection Agency (EPA) requires that this

generatorcomply with exhaustemission standards. The engine

used in this generator is certified to meet the applicable EPA

emission levels. It is important to follow the maintenance

specifications providedin this manualsto ensurethat the engine

complies with the applicableemission standardsfor the duration

of theengine'slife. Theemissioncontrol system onthis generator

consists ofthe following:

* Air Induction system * Ignition System

IntakePipe/Manifold - SparkPlug

Air Cleaner _ IgnitionCoil

* Exhaust System * Fuel System

Exhaustmanifold _ Carburetor

Muffler

The Emissions CompliancePeriod referredto on the Emissions

Compliance Label indicates the number of operating hours

for which the engine has been shown to meet EPA emission

requirements.

3.3 GENERALRECOMMENDATIONS

Thewarrantyofthe generatordoesnotcover itemsthathavebeen

subjectedto operatorabuse or negligence.To receive full value

from the warranty, the operatormust maintain the generatoras

instructed inthis manual.

Some adjustmentswill needto be made periodicallyto properly

maintainthegenerator.

All adjustmentsin the Maintenancesection of this manualshould

be madeatleastonceeachseason.Followthe requirementsin the

"MaintenanceSchedule".

NOTE:

Once a year replacethe sparkplug and replacethe air filter.

A new spark plug and clean air filter assure properfuel-air

mixture and helpthe enginerunbetter and last longer.

3.3.1 GENERATORMA/NTENANCE

Generatormaintenanceconsists of keepingthe unit cleanand dry.

Operateand storethe unitin a cleandry environmentwhereit will

not be exposedto excessivedust, dirt, moistureor any corrosive

vapors. Cooling air slots in the generator must not become

cloggedwith snow, leaves,or anyotherforeign material.

Checkthe cleanlinessof the generatorfrequentlyandcleanwhen

dust, dirt, oil, moistureor otherforeignsubstancesarevisible on

its exteriorsurface.

A.CAUTION!

_h Never insert any object or tool through the air

cooling slots, even if the engine is not running.

NOTE:

DONOTuse a garden hoseto cleangenerator.Water canenter

the enginefuel systemand causeproblems.In addition, ifwater

entersthe generatorthrough coolingair slots, some water will

be retainedinvoidsand crevicesof therotorandstator winding

insulation.Water and dirt buildupon the generator internal

windingswill eventually decrease the insulationresistanceof

these windings.

3.3.2 TOCLEANTHEGENERATOR

* Usea dampcloth to wipe exteriorsurfaces clean.

* A soft, bristle brush may be usedto loosencaked on dirt, oil,

etc.

* A vacuumcleanermay beusedto pick up loosedirt anddebris.

* Low pressure air (not to exceed 25 psi) may be used to

blow away dirt. Inspect cooling air slots and openings

on the generator.These openings must be kept clean and

unobstructed.

3.3.3 ENG/NEMAINTENANCE

//_When working on the generator, always

disconnect negative cable from battery. Also

disconnect spark plug wire from spark plug and

keep wire away from spark plug.

3.3.4 CHECK/NGOILLEVEL

Seethe "BeforeStartingthe Generator"sectionfor informationon

checkingthe oil level.Theoil levelshouldbe checkedbeforeeach

use, or at least every eight hours of operation.Keepthe oil level

maintained.

3.3.5 CHANGINGTHEOIL

Changethe oil after the first 30 hours of operation. Changethe

oil every 100 hours or every season thereafter. If running this

unit under dirty or dusty conditions, or in extremelyhot weather,

changethe oil moreoften.

CAUTION!

,l_ Hot oil may cause burns. Allow engine to

cool before draining oil. Avoid prolonged

or repeated skin exposure with used oil.

Thoroughly wash exposed areas with soap.

Usethe following instructionsto changethe oil afterthe engine

coolsdown:

• Cleanareaaroundoil drain plug.

• Removeoil drain plug from engine and oil fill plug to drain oil

completelyintoa suitablecontainer.

• When oil has completely drained, install oil drain plug and

tighten securely.

• Filloil sump with recommendedoil. (See"Before Starting the

Generator"for oil recommendations).

• Wipeup anyspilledoil.

• Disposeof usedoil at a propercollectioncenter.

3.3.6 REPLACINGTHESPARKPLUG

SeeEngineSpecificationsfor recommendedspark plug. Replace

the plug once eachyear.This will helpthe enginestart easierand

run better.

1. Stopthe engineand pull the spark plug wire off of the spark

plug.

2. Cleanthe areaaroundthe spark plug and removeit from the

cylinder head.

3. Setthe spark plug'sgap to 0.70-0.80 mm (0.028-0.031 in.).

Installthe correctly gapped spark plug into the cylinder head

(Figure14).

Figure 14 - Spark Plug Gap

_,CAUTION!

,_The NEGATIVE battery terminal should:

1. Always beDISCONNECTEDFIRST.

2. Alwaysbe CONNECTEDLAST.

Figure 15 - Battery Connections

3.4 SERVICEAIRCLEANER

The engine will not run properly and may be damagedif using

a dirty air cleaner. Cleanor replacethe air cleaner paper filter

oncea year.Cleanor replacemore often if operatingunderdusty

conditions(Figure16). Theair filter part numberis 0G84420151.

Toclean or replacepaperair filter:

• Removeair cleanercover andremove paperfilter.

• Cleanpaperfilter by tapping it gently on a solid surface. If the

filter is too dirty, replaceit with a newone. Disposeof the old

filter properly.

• Cleanair cleanercover,theninsert newpaperfilter intothe base

ofthe air cleaner.Re-installair cleanercover.

Figure 15 - Air Filter

3.3.7 BATTERYREPLACEMENT

NOTE:

The battery shippedwiththe generator hasbeenfully charged.

A battery may lose some of its chargewhen net in use for

prolongedperiodsoftime. if the batteryis unableto crankthe

engine,plugin the 12V chargerincludedin the accessory box

(seetheCharginga Batterysection).RUNNINGTHEGENERATOR

DOESNOTCHARGETHE BATTERY.The part numberfor this

batteryis 069449.

CLIf::::>

NOTE:

Toorder a new air filter, pleasecontactthe nearestauthorized

servicecenterat 1-800-333-1322.

3.5 VALVECLEARANCE

* Intake-- 0.15 _ 0.02mm (cold), (0.006" _ 0.0008" inches)

, Exhaust-- 0.20 _ 0.02mm (cold) (0.008" _ 0.0008" inches)

After the first 50 hours of operation, checkthe valve clearance

in the engine and adjust if necessary.

Important: If feelinguncomfortableaboutdoing this procedureor

theproper tools are not available,pleasetake the generatorto the

nearestservicecenterto havethevalveclearanceadjusted.This is

a very importantstepto ensurelongestlifefor theengine.

3.6 GENERAL

Thegeneratorshould be started at least once every 30 days and

be allowedto run at least 30 minutes. If this cannot be done and

the unit must be stored for morethan 30 days, use thefollowing

informationas a guideto prepareitfor storage.

NEVER store engine with fuel in tank indoors

or in enclosed, poorly ventilated areas where

fumes may reach an open flame, spark or pilot

light as on a furnace, water heater, clothes dryer

or other gas appliance.

AIIow unit to cool entirely before storage.

3.7 LONGTERMSTORAGE

It is importantto preventgum depositsfrom forming in essential

fuel systemparts such asthe carburetor,fuel hoseor tank during

storage. Also, experience indicates that alcohol-blended fuels

(called gasohol,ethanolor methanol)can attract moisture,which

leadsto separationandformation of acids during storage.Acidic

gascan damagethefuel systemof an enginewhile in storage.

To avoid engine problems, the fuel system should be emptied

beforestorageof 30 daysor longer,asfollows:

• Removeall gasolinefrom the fueltank.

Drain fuel into approved container outdoors,

away from open flame. Be sure engine is cool.

Do not smoke.

• Startand run engineuntilenginestopsfrom lackof fuel.

• Allow the engineto cool, then drain oil from crankcase. Refill

with recommendedgrade.

• Removespark plugandpour about1/2 ounce(15 ml) of engine

oil into the cylinder.Cover spark plug hole with rag. Pull the

recoil starter a couple times to lubricatethe piston rings and

cylinder bore.

ACAUTION!

,_Avoid spray from spark plug hole when

cranking engine.

• Installandtighten spark plug.Donot connectspark plugwire.

• Cleanthe generator'souter surfaces. Check that cooling air

slots andopeningson generatorareopen andunobstructed.

• Storethe unit ina clean, dry place.

3.B OTHERSTORAGETiPS

* Do notstore gasolinefrom oneseasonto another.

, Replacethe gasolinecan if it starts to rust. Rustand/ordirt in

the gasolinewill cause problems with the carburetor and fuel

system.

, If possible,storethe unit indoorsandcover it to giveprotection

from dust anddirt. BESURETOEMPTYTHEFUELTANK.

* If it is not practicalto emptythe fuel tank and the unit is to be

storedfor sometime, useacommerciallyavailablefuelstabilizer

addedto the gasolineto increasethe lifeof thegasoline.

* Cover the unit with a suitable protective cover that does not

retainmoisture.

,_ NEVER cover the generator while engine and

exhaust areas are warm,

4.1 TROUBLESHOOTINGGUIDE

Engineisrunning,but noAC output

is available.

1. Circuit breakeris open.

2. Poorconnectionor defectivecord set.

3. Connecteddevice is bad.

4. Faultin generator.

1. Resetcircuit breaker.

2. Checkand repair.

3. Connectanotherdevicethat is in good condition.

4. ContactAuthorizedServiceFacility.

= m ¸¸

Engine runs good but bogs down 1. Short circuit in aconnectedload. 1. Disconnectshorted electricalload.

whenloads areconnected. 2. Generatoris overloaded. 2. See"Don't Overloadthe Generator".

3. Enginespeedis too slow. 3. ContactAuthorizedService Facility.

4. Shorted generatorcircuit. 4. ContactAuthorizedServiceFacility.

Enginewill notstart; orstartsand

runsrough.

FuelShut-off is OFR 1.

Dirtyair filter. 2.

Out of gasoline. 3.

Stale gasoline. 4.

Spark plugwire not connectedto sparkplug. 5.

Badsparkplug. 6.

TurnFuelShut-offto ON.

Cleanor replaceair filter.

Fillfuel tank.

Drainfuel tank andfill with fresh fuel.

Connectwireto sparkplug.

Replacesparkplug.

7. Waterin gasoline.

8. Over-choking.

9. Lowoil level.

10. Excessiverich fuel mixture.

11. Intakevalvestuck open or closed.

12. Enginehas lost compression.

7. Drainfuel tank;fill with fresh fuel.

8. Put chokeknobto No Chokeposition.

9. Fillcrankcaseto proper level.

10. ContactAuthorizedServiceFacility.

11. ContactAuthorizedServiceFacility.

12. ContactAuthorizedServiceFacility.

. =

Engineshuts down during 1. Out of gasoline. 1. Fillfuel tank.

operation. 2. Lowoil level. 2. Fillcrankcaseto proper level.

3. Faultin engine. 3. ContactAuthorizedServiceFacility.

Engine lacks power. 1. Loadis too high. 1. Reduceload (see"Don't Overloadthe Generator").

2. Dirtyair filter. 2. Cleanor replaceair filter.

3. Engineneedsto beserviced. 3. ContactAuthorizedServiceFacility.

I |

Engine "hunts" or falters. 1. Chokeis openedtoo soon. 1. Movechoketo halfway position untilengineruns

smoothly.

2. Carburetoris runningtoo rich or too lean. 2. ContactAuthorizedServiceFacility.

Page is loading ...

FEDERALEMiSSiONCONTROLWARRANTYSTATEMENT

YOURWARRANTYRIGHTSANDOBLiGATiONS

TheUnitedStatesEnvironmentalProtectionAgency (EPA)andGeneracPowerSystems, Inc. (Generac)arepleasedto explainthe EmissionOontrol

Systemwarranty onyour new 2008 andlaterequipment.Newequipmentthat usesmall spark-ignitedenginesmust be designed,built, and equipped

to meetstringentanti-smog standardsfor the federalgovernment.Generacwill warrantthe emission control systemon your generatorfor the periodof

time listed below providedtherehas beenno abuse,neglect,unapprovedmodificationor impropermaintenanceof your equipment.

Youremissioncontrol systemmay includeparts such asthe:carburetor,ignitionsystem,fuel system,catalytic converter,andother associated

emission-relatedcomponents(if equipped).

MANUFACTURER'SWARRANTYCOVERAGE:

This emissioncontrol system is warrantedfor two years. If,during such warranty period,any emission-relatedpart on your equipmentis found to be

defectivein materials or workmanship,repairsor replacementwill beperformed bya GeneracAuthorizedWarrantyServiceDealer.

OWNER'SWARRANTYRESPONSiBiLiTiES:

Asthe generatorowner,you areresponsiblefor the completion of all requiredmaintenanceas listedin your factory suppliedOwner'sManual.For

warrantypurposes, Generacrecommendsthat you retainall receipts coveringmaintenanceon your generator,but Generaccannot denywarranty

solelydueto the lackof receipts.

Asthe generatorowner,you shouldbe awarethatGeneracmay denyany and/orall warranty coverageor responsibilityif your generator,orapart!

componentthereof, hasfailed dueto abuse,neglect, impropermaintenanceor unapprovedmodifications,or the useof counterfeit and/or"grey market"

parts not made, suppliedor approvedby Generac.

Youare responsible for contactinga GeneracAuthorizedWarrantyDealerassoon as aproblemoccurs.The warrantyrepairsshould he

completed in a reasonable amount oftime, not to exceed 30 days.

Warrantyservice can be arrangedbycontactingeitheryour sellingdealer or a GeneracAuthorizedWarrantyServiceDealer.To locatethe Generac

AuthorizedWarrantyServiceDealernearestyou, call ourtoll free number:

1-800-333-1322

IMPORTANTNOTE:Thiswarranty statementexplainsyour rightsand obligations underthe EmissionOontrolSystemWarranty(EOSWarranty),which

is providedto you by Generacpursuanttofederal law. See alsothe "GeneracLimitedWarrantiesfor GeneracPowerSystems, Inc.,"which is enclosed

herewith on aseparatesheet, alsoprovidedto you by Generac.Notethat this warrantyshall not applyto anyincidental,consequentialor indirect

damagescausedby defectsin materialsor workmanship or any delayin repairor replacementof the defectivepart(s). This warranty is in placeof all

other warranties,expressedor implied.Specifically,Generacmakesno otherwarranties asto the merchantabilityor fitness for aparticular purpose.

Any impliedwarrantiesallowedby law shall belimited in durationto theterms of the expresswarrantyprovidedherein. Somestatesdo not allow

limitationson how long an impliedwarrantylasts, so the abovelimitationmay not applyto you.

TheEOSWarrantyappliesonlyto the emission control systemof your new equipment.If thereis anyconflict in terms betweenthe ECSWarrantyand

the GeneracWarranty,the GeneracWarrantyshall apply.Boththe EOSWarrantyand the GeneracWarrantydescribe importantrights and obligations

with respectto your new engine.

Warrantyservice can be performedonly by a GeneracAuthorizedWarrantyServiceFacility.Whenrequestingwarranty service,evidencemust be

presentedshowingthe dateof the saleto the original purchaser/owner.

If you haveany questions regardingyourwarranty rights and responsibilities,you should contactGeneracatthe following address:

ATTENTIONWARRANTYDEPARTMENT

GENERACPOWERSYSTEMS,iNC.

P.O.BOX297 • WHITEWATER,Wl 53190

Part I

Part No.0H1911 Rev.B 10/11

EMiSSiONCONTROLSYSTEMWARRANTY

EmissionControlSystemWarranty(ECSwarranty)for equipmentusingsmall spark-ignitedengines:

(a) Applicability: Thiswarranty shall apply to equipmentthat uses small off-road engines.TheECSWarrantyperiod shallbeginon the datethe new

equipmentis purchased by/deliveredto its original,end-use purchaser/ownerand shall continuefor 24 consecutivemonths thereafter.

(b) GeneralEmissionsWarrantyCoverage:Generacwarrants to the original,end-use purchaser/ownerof the new engineor equipmentandto each

subsequentpurchaser/ownerthat the ECSwhen installedwas:

(1) Designed,builtandequippedso asto conform with all applicableregulations;and

(2) Freefrom defects inmaterialsand workmanshipwhich causethe failure of awarrantedpart at anytime duringthe ECSWarrantyPeriod.

(1) Anywarrantedpart that is not scheduledfor replacementas requiredmaintenanceinthe Owner'sManualshallbe warrantedfor the ECS

WarrantyPeriod.If any such part fails duringthe ECSWarrantyPeriod,it shall berepairedor replacedby Generacaccordingto Subsection

(4) below.Any such part repairedor replacedunderthe ECSWarrantyshall be warrantedfor the remainderofthe ECSWarrantyPeriod.

(2) Anywarrantedpart that is scheduledonlyfor regularinspectionas specifiedin the Owner'sManualshall bewarrantedfor the ECSWarranty

Period.A statementin the Owner's Manualto the effect of "repairor replaceasnecessary" shallnot reducethe ECSWarrantyPeriod.Any

such part repairedor replacedunderthe ECSWarrantyshallbe warrantedfor the remainderof the ECSWarrantyPeriod.

(3) Anywarrantedpart that is scheduledfor replacementas requiredmaintenancein theOwner'sManual shallbewarrantedfor the periodoftime

prior to first scheduledreplacementpoint for thatpart. Ifthe partfails prior to the first scheduledreplacement,the part shallbe repairedor

replacedby Generacaccordingto Subsection(4) below.Any such emissions-relatedpart repairedor replacedunderthe ECSwarrantyshall

be warrantedfor the remainderofthe periodprior to the first scheduledreplacementpointfor that part.

(4) Repairor replacementof any warranted,emissions-relatedpart underthis ECSWarrantyshallbe performedat no chargeto the owner at a

GeneracAuthorizedWarrantyServiceFacility.

(5) Notwithstandingthe provisions of subsection (4) above,warrantyservices or repairsmust be providedatGeneracAuthorizedService

Facilities.

(6) Whenthe engineis inspectedby a GeneracAuthorizedWarrantyServiceFacility,the purchaser/ownershallnot be held responsiblefor

diagnostic costs if the repairis deemedwarrantable.

(7) Throughoutthe ECSWarrantyPeriod,Generacshallmaintaina supply of warrantedemission-relatedparts sufficientto meetthe expected

demandfor such parts.

(8) Any Generacauthorizedand approvedemission-relatedreplacementparts may be usedin theperformanceof any ECSwarranty maintenance

or repairsand will be providedwithout chargeto the purchaser/owner.Such use shallnot reduceGeneracECSWarrantyobligations.

(9) Unapproved,add-on, modified,counterfeit and/or"grey market"parts may not beused to modify or repaira Generacengine.Such usevoids

this ECSWarrantyand shallbe sufficientgroundsfor disallowingan ECSWarrantyclaim. Generacshallnot beheld liablehereunderfor

failuresof anywarrantedparts of Generacequipmentcausedby the useof such anunapproved,add-on, modified,counterfeit and/or "grey

market" part.

EMISSIONRELATEDPARTSMAYINCLUDETHEFOLLOWING(IF EQUIPPED):

1) FUELMETERINGSYSTEM

A. CARBURETORANDINTERNALPARTS

B. PRESSUREREGULATOR

2) AIR INDUCTIONSYSTEM

A. INTAKEMANIFOLD

B. AIRFILTER

3) IGNITIONSYSTEM

A. SPARKPLUGS

B. IGNITIONCOILS/ MODULE

4) AIR INJECTIONSYSTEM

A. PULSEAIRVALVE

5) EXHAUSTSYSTEM

A. CATALYST

B. THERMALREACTOR

C. EXHAUSTMANIFOLD

Part2

PartNo. 0H1911 Rev.B 10/11

]'7

GENERAC POWER SYSTEMS "TWO YEAR" LiMiTED WARRANTY

FOR GP SERIES PORTABLE GENERATORS

For a period of two (2) yearsfrom the date of original sale,GeneracPower Systems,Inc. (Generac)warrants its GPSeriesgeneratorswill befree from defects in materials

andworkmanship for the itemsand period set forth below. Generacwill, at its option, repair or replaceany part which, upon examination,inspection andtesting by Generac

or a GeneracAuthorizedWarranty Service Dealer,is found to be defective.Repairor replacementpursuantto this limited warranty shall not renewor extendthe original

warranty period. Any repairedproduct shall bewarrantedfor the remainingoriginalwarranty period only. Any equipmentthat the purchaser/ownerclaims to bedefective

must bereturnedto and examinedby the nearest GeneracAuthorizedWarranty ServiceDealer.All transportation costs underthe warranty,including return tothe factory,

are to be borneandprepaid by the purchaser/owneKThis warrantyapplies only to GeneracGPSeriesportable generatorsand is nottransferablefrom original purchaser.

Saveyour proof-of-purchase receipt.If you do not provide proof of the initialpurchase date,the manufacturer's shipping date of the product will beusedto determinethe

warranty period.

WARRANTY SCHEDULE

Consumer applicationsare warrantedfor two (2) years. Commercial andRentalapplications arewarranted for one(1) year or 1000 hours maximum, whichever comesfirst.

CONSUMERAPPLICATIONFORTHEUNITEDSTATESANDCANADAONLY

YEARONE- Limited comprehensivecoverageon Laborand Part(s) listed (proof of purchaseand maintenanceis required):

• Engine-All Components

• Alternator-All Components

YEARTWO- Limitedcomprehensive coverageon Part(s) listed (proof of purchaseandmaintenanceis required):

• Engine-All Components

• Alternator-All Components

COMMERCIAl/RENTALAPPLICATION

YEARONE- Limited comprehensivecoverageon Laborand Part(s) listed (proof of purchaseand maintenanceis required):

• Engine-All Components

• Alternator-All Components

NOTE: Forthe purpose of this warranty "consumer use" meanspersonalresidentialhousehold or recreationaluse by original purchaseEThis warranty does not applyto

units used for PrimePowerin placeof utilitywhere utility power service is presentor where utility power service does not normally exist.Oncea generatorhas experienced

commercial or rentaluse, itshall thereafter beconsidered a non-consumeruse generatorfor the purpose ofthis warranty.

GUiDELiNES:

1. All warranty repairs, must be performed and/oraddressedby an Authorized/CertifiedGeneracDealer,or branchthereof.

2. Units thathave beenresoldare not coveredunderthe GeneracWarranty,as this Warranty is nottransferable.

3. Use of Non-Generacreplacementpart(s) will void thewarranty in its entirety.

4. Generacmay chooseto Repair,Replaceor Refunda piece of equipment.

5. Warranty LaborRates arebased on normal working hours. Additionalcosts for overtime,holiday or emergencylaborcosts for repairs outsideof normal business hours

will bethe responsibility of the customer.

6. Warranty Parts shipment costs are reimbursedat groundshipment rates. Costsrelatedto requestsfor expeditedshippingwill bethe responsibility of thecustomer.

7. Batteries arewarranted by the battery manufactureK

8. Verification of required maintenancemay be requiredfor warranty coverage.

THiS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

1. Costs of normal maintenanceand adjustments.

2. Failurescausedby any contaminatedfuels, oils or lackof proper oil levels.

3. Repairsor diagnostics performed by individuals otherthan Generacauthorizeddealersnot authorized in writing byGenerac.

4. Failuresdue,but not limitedto, normal wear andtear,accident, misuse, abuse, negligenceor improperuse.

5. As with all mechanical devices,the Generacenginesneed periodic part(s) service and replacementto perform as designed.This warranty will notcover repairwhen

normal use has exhaustedthe life of a part(s) or engine.

6. Failurescausedby any externalcause or act of God, such as collision, theft, vandalism, riot or wars, nuclearholocaust,fire, freezing,lightning, earth-quake,windstorm,

hail, volcanic eruption, water or flood, tornado or hurricane.

7. Damage relatedto rodentand/or insect infestation.

8. Products that are modified or altered in a mannernot authorizedby Generacin writing.

9. Any incidental, consequentialor indirect damagescaused by defects in materials or workmanship, or any delay in repair or replacementof the defectivepart(s).

10. Failuredue to misapplication.

11. Expensesrelatedto "customer instruction" or troubleshooting whereno manufacturing defect is found.

12. Rentalequipmentused while warranty repairs arebeing performed.

13. Starting batteries,fuses, light bulbsand enginefluids.

THISWARRANTYIS IN PLACEOFALL OTHERWARRANTIES,EXPRESSEDORIMPLIED.SPECIFICALLY,GENERACMAKESNO OTHERWARRANTIESAS TOTHE

MERCHANTABILITYOR FITNESSFORA PARTICULARPURPOSE.Any implied warranties allowed by law shall be limited in duration to theterms of the expresswarranty

provided herein.Some statesdo not allow limitations on how long an implied warranty lasts, so the above limitation may notapply to you. GENERAC'SONLYLIABILITY

SHALL BETHEREPAIRORREPLACEMENTOFPART(S)AS STATEDABOVE.INNO EVENTSHALLGENERACBELIABLEFORANY INCIDENTALOR CONSEQUENTIAL

DAMAGES,EVENIFSUCHDAMAGESAREA DIRECTRESULTOFGENERAC'SNEGLIGENCE.Some statesdo not allow the exclusionor limitationof incidental or

consequentialdamages,so theabove limitation may notapply to you. This warranty gives you specific legal rights.You also haveother rightsfrom state to state.